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USER MANUAL

ModSync® SE

For use on Fulton Hydronic Boilers

Serial Number

Model

Fulton Order

Owner

Site Name

Date

ModSyncSE-User-Manual-211020

Summary of Contents for ModSync SE

Page 1: ...USERMANUAL ModSync SE For use on Fulton Hydronic Boilers Serial Number Model Fulton Order Owner Site Name Date ModSyncSE User Manual 211020...

Page 2: ...PAGE LEFT INTENTIONALLY BLACK...

Page 3: ...ointConfigurationwithoutOutdoorReset 3 25 SetpointConfigurationwithOutdoorReset 3 26 OUTDOORRESETCONFIGURATION 3 27 ALARMSTATUS 3 28 TRENDING 3 28 LEAD LAGCONFIGURATION1 3 29 LEAD LAGCONFIGURATION2 3...

Page 4: ...FultonGroupN A Inc 2021 TABLEOFCONTENTS ModSyncSE User Manual 211020 0 2 PAGE LEFT INTENTIONALLY BLACK...

Page 5: ...Questions PleaseContactYourLocalManufacturer sRepresentative 1 1 INTRODUCTION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 SERVICEDOCUMENTS 5 PARTS SPECIFICATIONS 6...

Page 6: ...SetbackSchedule The hydronic loop setpoint can be configured to change based on whether the building is Occupied or Unoccupied This allows for the setpoint to be lowered during times when the heating...

Page 7: ...time and can optionally be left enabled until a certain setpoint is met to prevent a drop in temperature BoilerIsolationValveControl The ModSync can be configured to control the boiler isolation valve...

Page 8: ...ined Proportional Integral Derivative settings The pumps can be configured to maintain the systems differential pressure or differential temperature ConfigurableI O The ModSync has a number of differe...

Page 9: ...Questions PleaseContactYourLocalManufacturer sRepresentative 2 1 INSTALLATION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 NETWORK 4 MAINTENANCE 5 PARTS SPECIFICATIONS 6...

Page 10: ...ModSync The hot supply should be connected to the integral 10A circuit breaker for short circuit protection The neutral wire should be connected to the corresponding N terminal block and the ground w...

Page 11: ...tion operation and maintenance manual without notice Do not install operate service or repair any component of this equipment unless you are qualified and fully understand all requirements and procedu...

Page 12: ...rposes and does not substitute for required professional training conduct and strict adherence to applicable jurisdictional professional codes or regulations DigitalOutputs All digital outputs are 24V...

Page 13: ...service or repair any component of this equipment unless you are qualified and fully understand all requirements and procedures All information in this manual is for reference and guidance purposes an...

Page 14: ...FultonGroupN A Inc 2021 INSTALLATION ModSyncSE User Manual 211020 SECTION2 2 6 PAGE LEFT INTENTIONALLY BLACK...

Page 15: ...Questions PleaseContactYourLocalManufacturer sRepresentative 3 1 OPERATION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 NETWORK 4 MAINTENANCE 5 PARTS SPECIFICATIONS 6...

Page 16: ...ions Designed to maximize the efficiency of a multiple boiler hydronic loop the ModSync resets the loop temperature based on OutdoorTemperature The hydronic boilers are sequentially staged on at low f...

Page 17: ...onnel that the gas lines have been purged Never attempt to operate a boiler that has failed to pass all the safety checks Never leave an opened manual air vent unattended In the event an opened vent i...

Page 18: ...ion and maintenance manual without notice Do not install operate service or repair any component of this equipment unless you are qualified and fully understand all requirements and procedures All inf...

Page 19: ...ining conduct and strict adherence to applicable jurisdictional professional codes or regulations SystemStatusScreen The System Status screen is the primary ModSync screen This screen displays the cur...

Page 20: ...e user to change the mode of each hydronic boiler in the loop along with providing a manual control option See Figure 6 FIGURE 4 BOILER CONFIGURATION SCREEN Status Provides the current status of the i...

Page 21: ...e that the Enable Disable button will only work if the boiler is not already locked out due to an alarm or some other limit locally at the boiler Mode Touchscreen option that allows the user to select...

Page 22: ...o applicable jurisdictional professional codes or regulations SystemandScalingScreen1 LEAD LAGCONFIGURATION Rotation Priority Selects which value is compared to determine the lead lag sequence based o...

Page 23: ...nt unless you are qualified and fully understand all requirements and procedures All information in this manual is for reference and guidance purposes and does not substitute for required professional...

Page 24: ...temperature decreases This is used to help prevent the boiler from tripping on its operating high limit switch Temp SP By Determines how high above setpoint the boiler s outlet temperature needs to g...

Page 25: ...emperature value the setpoint will be at when the input is 4mA High 20mA The temperature value the setpoint will be at when the input is 20mA The setpoint will scale in a linear fashion between the tw...

Page 26: ...after it receives a new call for heat OffTime Amount of time that a boiler must be off or idle for the Cold Start Low fire hold to be active during the next normal call for heat Run for Amount of time...

Page 27: ...ONFIGURATION SCREEN Outdoor Reset Enables the outdoor air temperature sensor and allows access to the outdoor reset screens and settings Warming Features Enables the Running Transition and Warm Standb...

Page 28: ...not know the correct hardware points to use FIGURE 11 DIGITAL OUTPUT HARDWARE CONFIGURATION SCREEN Digital Outputs All digital outputs need to be configured for the options desired before the output w...

Page 29: ...nding system pump receives a demand This selection will only be available if System Pumps have been enabled Boiler Heat Demand Configures the output as a boiler heat demand status The output will enab...

Page 30: ...ll only be available for boilers that have been selected as having an I O interface y Boiler Remote Mode Configures the input as the Remote Mode input from the boiler This will inform the ModSync that...

Page 31: ...lectable All analog inputs are 4 20mA Boiler OutletTemperature Configures the input for the 4 20mA retransmission of the boiler outlet temperature Vantage boilers will need to have these inputs config...

Page 32: ...and all requirements and procedures All information in this manual is for reference and guidance purposes and does not substitute for required professional training conduct and strict adherence to app...

Page 33: ...has been entered for the configured time When the password bypass timer expires the password will need to be entered to access the setup screens The Screen Saver configuration allows for the screen sa...

Page 34: ...in this manual is for reference and guidance purposes and does not substitute for required professional training conduct and strict adherence to applicable jurisdictional professional codes or regulat...

Page 35: ...lso be disabled for certain applications from this screen by selecting N A as the OAT mode If N A is selected the Outdoor AirTemperature will no longer be displayed on the system status screen and the...

Page 36: ...ort2 Used to configure the communication settings to the Building Management System Protocol The ModSync offers three options for protocol Modbus BACnet and LonWorks The ModSync comes standard with Mo...

Page 37: ...oiler Alarm Delay The boiler alarm delay will prevent nuisance alarms by making sure the alarm is on consistently before locking the boiler out at the ModSync Sensor Alarm Delay The sensor alarm delay...

Page 38: ...required professional training conduct and strict adherence to applicable jurisdictional professional codes or regulations limit low water condition or other limiting device that could prevent the bo...

Page 39: ...ModSync The setpoint will be the user selected Normal Mode Setpoint or Setback Mode Setpoint based on the setback schedule Remote SP The setpoint will be determined by the 4 20mA signal input scaled f...

Page 40: ...tionwithOutdoorReset The Setpoint Configuration screen displayed is based on the option selected Below is the Setpoint Configuration screen without outdoor reset FIGURE 24 SETPOINT CONFIGURATION WITH...

Page 41: ...rate service or repair any component of this equipment unless you are qualified and fully understand all requirements and procedures All information in this manual is for reference and guidance purpos...

Page 42: ...unless you are qualified and fully understand all requirements and procedures All information in this manual is for reference and guidance purposes and does not substitute for required professional t...

Page 43: ...essional codes or regulations Lead LagConfiguration1 The Lead Lag Configuration screens are used to configure the rotation schedule for the Lead Boiler in the loop PID settings for the ControlVariable...

Page 44: ...requirements and procedures All information in this manual is for reference and guidance purposes and does not substitute for required professional training conduct and strict adherence to applicable...

Page 45: ...ssional training conduct and strict adherence to applicable jurisdictional professional codes or regulations Lead LagConfiguration3 FIGURE 30 LEAD LAG SCREENS PAGE 3 Modulation at Next Stage CV Define...

Page 46: ...al Band The Proportional Band is a range defined around the set point It is expressed as a percentage of 300 In figure 25 a proportional band of 20 would equal a range of 60F This would indicate that...

Page 47: ...the change in the CV Not typically used in slow acting systems such as hydronic applications FIGURE 32 ISOLATION VALVE CONFIGURATION SCREEN IsolationValveConfiguration The isolation valve configuratio...

Page 48: ...tatus Off On of the boiler s Circulation Pump If the mode is selected as Manual then the status becomes a user selectable button Speed Displays the current speed of the Boiler Pump If the mode is sele...

Page 49: ...raining conduct and strict adherence to applicable jurisdictional professional codes or regulations on a user defined number of run hours The pump with the fewest number of run hours will become lead...

Page 50: ...part of this installation operation and maintenance manual without notice Do not install operate service or repair any component of this equipment unless you are qualified and fully understand all re...

Page 51: ...onal training conduct and strict adherence to applicable jurisdictional professional codes or regulations VFDSystemPumps1 VFD System Pumps Sequence of Operations TheVFD System Pumps are operated based...

Page 52: ...n in this manual is for reference and guidance purposes and does not substitute for required professional training conduct and strict adherence to applicable jurisdictional professional codes or regul...

Page 53: ...ferential temperature to the respective setpoint and creates a control variable output based on how far away from setpoint the pressure or temperature is and how long the pressure or temperature is aw...

Page 54: ...FultonGroupN A Inc 2021 OPERATION ModSyncSE User Manual 211020 SECTION3 3 40 PAGE LEFT INTENTIONALLY BLACK...

Page 55: ...Questions PleaseContactYourLocalManufacturer sRepresentative 4 1 NETWORK INTRODUCTION 1 INSTALLATION 2 OPERATION 3 NETWORK 4 MAINTENANCE 5 PARTS SPECIFICATIONS 6...

Page 56: ...equirements and procedures All information in this manual is for reference and guidance purposes and does not substitute for required professional training conduct and strict adherence to applicable j...

Page 57: ...Questions PleaseContactYourLocalManufacturer sRepresentative SECTION4 ModSyncSE User Manual 211020 NETWORK 4 3 Port2WiringDiagram Slave RJ 11TypeSerialPort...

Page 58: ...u are qualified and fully understand all requirements and procedures All information in this manual is for reference and guidance purposes and does not substitute for required professional training co...

Page 59: ...substitute for required professional training conduct and strict adherence to applicable jurisdictional professional codes or regulations Boiler Addressing In order to communicate to the ModSync corr...

Page 60: ...equipment unless you are qualified and fully understand all requirements and procedures All information in this manual is for reference and guidance purposes and does not substitute for required prof...

Page 61: ...n operation and maintenance manual without notice Do not install operate service or repair any component of this equipment unless you are qualified and fully understand all requirements and procedures...

Page 62: ...s of 1 on the boiler Modbus network Port 3 The LMV3 uses a baud rate of 19200 2 The communication for the LMV3 controller will be through Port 3 on orange colored terminals A B and C SG connected to t...

Page 63: ...hange any part of this installation operation and maintenance manual without notice Do not install operate service or repair any component of this equipment unless you are qualified and fully understa...

Page 64: ...vice or repair any component of this equipment unless you are qualified and fully understand all requirements and procedures All information in this manual is for reference and guidance purposes and d...

Page 65: ...install operate service or repair any component of this equipment unless you are qualified and fully understand all requirements and procedures All information in this manual is for reference and gui...

Page 66: ...FultonGroupN A Inc 2021 NETWORK ModSyncSE User Manual 211020 SECTION4 4 12 PAGE LEFT INTENTIONALLY BLACK...

Page 67: ...Questions PleaseContactYourLocalManufacturer sRepresentative 5 1 MAINTENANCE INTRODUCTION 1 INSTALLATION 2 OPERATION 3 NETWORK 4 MAINTENANCE 5 PARTS SPECIFICATIONS 6...

Page 68: ...ard Numbers ________________ ______________ ________________ ______________ Fulton Representative that sold the equipment _______________________________ Contact Name _______________________________ M...

Page 69: ...om the Flash Memory menu 5 Select Yes The Controller will now cycle and backup the program This could take several minutes 6 When complete the DLU with display This app is already backed up Press ESC...

Page 70: ...FultonGroupN A Inc 2021 MAINTENANCE ModSyncSE User Manual 211020 SECTION5 5 4 PAGE LEFT INTENTIONALLY BLACK...

Page 71: ...Questions PleaseContactYourLocalManufacturer sRepresentative 6 1 NETWORK INTRODUCTION 1 INSTALLATION 2 OPERATION 3 NETWORK 4 MAINTENANCE 5 PARTS SPECIFICATIONS 6...

Page 72: ...0 Setpoint Configuration Temp Deviation 10 Setpoint Mode Modsync Outlet Scaling Low High Manual Setpoint 120 0 210 DHW Priority Disabled If Oil Configuration is Required DHW Min Setpoint 120 Operatio...

Page 73: ...strict adherence to applicable jurisdictional professional codes or regulations Sensor Configuration Supply Sensor Mode Modsync Supply Sensor Sampling 00 10 Supply Sensor Bias 0 If Outdoor Sensor is...

Page 74: ...Enabled CV Outlet Monitoring Proportional Band Enable Disable Integral Time Temp SP By Derivative Time Low Fire Setpoint Configuration Temp Deviation Setpoint Mode Outlet Scaling Low High Manual Setpo...

Page 75: ...pply Pressure Mode Interface Supply Pressure Sampling Hours Supply Pressure High Range Cycles Supply Pressure Bias Boiler 3 Configuration If Return Pressure Sensor is Enabled Interface Return Pressure...

Page 76: ...regulations Specifications Mechanical Size Height 16 55 Width 14 55 Depth 8 31 Typical Weight 22 lbs Environmental OperatingTemp 32 F to 110 F 0 C to 43 C StorageTemp 20 F to 130 F 28 C to 54 C Front...

Page 77: ...2 45 001044 Digital Input Module 2 45 001037 RTD Input Module 2 45 001042 Analog Input Module 2 45 001045 Analog Output Module 2 45 001135 8 Independent Digital Outputs Module 2 45 001136 16 Common D...

Page 78: ...and Accessories 4 30 000500 Outdoor Sensor Kit 2 40 000823 2 RTD Low Temperature 2 40 000855 2 RTD High Temperature 2 35 001039 1 2 x 1 4 PVC Reducing Bushing 2 45 000247 4 Watertight Round Box 2 45 0...

Page 79: ...stallation Operation and Maintenance manual may be reproduced in any form or by any means without permission in writing from Fulton Group N A Inc Fulton Steam Solutions Inc Fulton Heating Solutions In...

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