Fresenius Medical Care 5008 Service Manual Download Page 124

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Chapter 11: Functional Description

11-16

Fresenius Medical Care 5008 SM 1/08.04

S35

Leakage sensor, hydraulics

S36

UF pump, CD outlet

S38

UF pump monitoring

S47

flap, cleaning position

V02

Water inlet valve

V03

Recirculation valve, cleaning

V04

Degassing orifice bypass valve

V05

Dosing chamber valve

V06

Dosing chamber valve

V07

Dosing chamber valve

V08

Dosing chamber valve

V09

Fill valve, dry concentrate bag

V10

Rinse valve, mixing chamber

V11

Balancing chamber valve

V12

Balancing chamber valve

V13

Balancing chamber valve

V14

Balancing chamber valve

V15

Balancing chamber valve

V16

Balancing chamber valve

V17

Balancing chamber valve

V18

Balancing chamber valve

V19

Drain valve

V20

Disinfection valve 1

V21

Vent valve, DIASAFE

plus

V22

Retentate valve

V23

Test valve/shutoff valve compressor EBM

V24

Dialyzer valve, to dialyzer

V25

Dialyzer valve, from dialyzer

V26

Bypass valve

V28

Fill valve, secondary air separator

V29s

Air separation valve

V30

Outlet valve

V31

Substituate valve inlet

V32

Rinse valve 1, H(D)F

V33

Rinse valve 2, H(D)F

V34

Disinfection valve 2

V35s

Negative pressure valve

V36

Rinse valve, dry concentrate path

V37s

Vent valve, mixing chamber

V38

Bypass valve, heat exchanger

V40

Shutoff valve, disinfection

V41

Rinse valve, disinfection

VB1

Fill valve, bi

VB2

Vent valve, bicarbonate rinse chamber

VB3s

CDS valve, bicarbonate shutoff valve OS

VB4s

CDS valve, bicarbonate shutoff valve SS

VB5s

CDS valve, bicarbonate test

VB6s

CDS valve, bicarbonate in

VF1

Flush valve 1

VF2

Flush valve 2, drain

VS1

Fill valve, so

VS2

Vent valve, concentrate rinse chamber

VS3s

CDS valve, concentrate 1 shutoff valve OS

VS4s

CDS valve, concentrate 1 shutoff valve SS

VS5s

CDS valve, concentrate 1 test

VS6s

CDS valve, concentrate 1 in

VS7s

CDS valve, concentrate 2 shutoff valve OS

VS8s

CDS valve, concentrate 2 shutoff valve SS

VS9s

CDS valve, concentrate 2 test

VS10s CDS valve, concentrate 2 in

Summary of Contents for 5008

Page 1: ...Edition 1 08 04 Part number M35 179 1 Service Manual Hemodialysis System 5008 Fresenius Medical Care 0123 ...

Page 2: ......

Page 3: ...Initial Start Up 4 1 4 3 Initial Start Up Report 4 2 4 4 Explanations on the Initial Start Up Report 4 9 5 Setup 5 1 Operator Setup 5 1 5 2 Technician s SETUP 5 13 5 3 Information Regarding the Setting of Concentrates in the Technician s Setup 5 21 6 TSC TMC Maintenance 6 1 Important Information 6 1 6 2 Test Report Technical Safety Checks Technical Measurements Checks and Maintenance Procedures6 3...

Page 4: ...ration Adjustment 10 Repair 11 Functional Description 11 1 Overall System 11 1 11 2 Overview of P C B s 11 3 11 3 Monitor 11 4 11 4 EBM Extracorporeal Blood Module 11 6 11 5 Hydraulics Unit 11 8 11 6 Power Supply Unit 11 10 11 7 Pneumatic Unit 11 12 11 8 Hydraulics Unit 11 14 12 Service Program Option ...

Page 5: ...utoFlow 3 6 B Blood pump 5 1 BPM 5 10 BTM 5 11 C Concentrates 3 6 D DIASAFE plus 3 8 E EcoFlow 3 6 Emergency 5 8 External connections 3 3 F Flow diagram 11 14 H Heparin pump 3 8 O OCM 3 9 5 9 ONLINEplus 5 9 Operating programs 3 4 Operator Setup 5 1 Optical detector 3 7 Override conditions 3 4 P Patient card 5 8 R Reinfusion 5 2 T Temperature 3 6 U Ultrafiltration 5 3 User interface 5 5 ...

Page 6: ...Kapitel 1 Index 1 2 Fresenius Medical Care 5008 SM 1 08 04 ...

Page 7: ... first studies to acquire a basic knowledge and for reference purposes for TSC maintenance and repair The study of this document however does not replace the training courses offered by the manufacturer Requirements Knowledge of the current Operating Instructions of the respective system Background experience in mechanics electrical and medical engineering Note and Caution symbols Explanation of t...

Page 8: ...connected if de energized ESD precautions When repairing the system and replacing spare parts observe applicable ESC precautions e g EN 100 015 1 Monitor support arm If the 5008 hemodialysis system is to be placed in a horizontal position for servicing the monitor support arm must be protected with the transport protection to prevent it from flipping over To be observed after working on the system...

Page 9: ...ntraleuropa Kundendienst Servicecenter Steinmühlstraße 24 I 61352 Bad Homburg Germany Phone 49 6172 609 7100 Fax 49 6172 609 7102 E mail ServicecenterD fmc ag com Service International Fresenius Medical Care Deutschland GmbH Service Support International Hafenstraße 9 97424 Schweinfurt Germany Phone 49 9721 678 333 hotline Fax 49 9721 678 130 Local Service ...

Page 10: ...Chapter 2 Important Information 2 4 Fresenius Medical Care 5008 SM 1 08 04 ...

Page 11: ...ht Approx 135 kg without options Housing material PU vacuum cast resin O Type label 1 Type identification serial number 2 Power requirements 3 Protection against ingress of liquids drip proof 4 Caution consult accompanying documents 5 Degree of protection against electric shock Type B 6 CE mark O Electrical safety classification according to EN 60601 1 IEC 601 1 Type of protection against electric...

Page 12: ...oltage 100 to 230 V AC 10 47 to 63 Hz The decisive criterion is the line voltage and the operating current specified on the type label of the system Connection to power supply 16 A at 230 V regulation according to VDE 0100 part 0107 Operating current dialysis Approx 6 A at 230 V at a water inlet temperature of 17 C Dialysate temperature 37 C Dialysate flow 500 ml min Power supply internal 24 V 3 2...

Page 13: ...or the exchange of data Electrically isolated by optocoupler Port DSUB 9 pin Caution Any additional equipment connected to the analog and digital interfaces of the machine must comply with the applicable EN specifications e g EN 60950 for data processing equipment and EN 60601 IEC 601 for electro medical equipment Apart from this requirement all configurations must comply with the system standard ...

Page 14: ...essure alarm for approx 10 seconds window inactive Air detector alarm for approx 2 seconds Blood leak override Override time maximum 2 minutes Override air bubble detector Override time after starting removal of air approx 4 seconds O Operating programs T1 test Automatic test for verification of the operating and safety systems The T1 test is mandatory after power on not following a power failure ...

Page 15: ...g of the water supply area O Dialysate circuit and safety systems Blood leak detector Threshold of response 0 5 ml blood loss per minute into the dialysate at a hematocrit of 0 25 flow rate 100 ml min to 1000 ml min Transmembrane pressure Display range 100 to 400 mmHg Resolution 5 mmHg Definition Ultrafiltration Selectable UF rate 0 ml h to 4000 ml h in 10 ml increments Maximum rate internally adj...

Page 16: ...ncentrate used 10 of the base value Bicarbonate readjustment range corresponds to 8 mmol l bibag Bicarbonate concentrate preparation from the bibag Temperature range 15 to 35 C Dialysate temperature Adjustment range prescribed temperature 34 0 C to 39 0 C Resolution 0 5 C Measuring accuracy 0 2 C Dialysate flow Display range 100 to 1000 ml min Resolution 100 ml min Desired values 100 to 1000 ml mi...

Page 17: ...g 120 mmHg Blood pump Delivery rate 30 to 600 ml min Resolution 10 ml min with a line diameter of 8 mm Accuracy 5 without lines Line diameter 4 4 mm 6 4 mm 8 0 mm Blood pump stop alarm 60 seconds Spring loaded rollers fully occluding pressure limited to 2 bar with 8 x 2 1 pump line segment when using the prescribed tubing systems The blood pump design allows manual operation hand crank in the roto...

Page 18: ... with a BP rate of 0 to 600 ml min when using the blood lines specified in chapter Consumables Heparin pump Delivery rate 0 5 to 10 ml h Resolution 0 1 ml h Accuracy 5 for delivery rates of 0 5 to 10 ml h and a measuring time of 2 hours up to 1 2 bar counter pressure calibrated for 30 ml Fresenius heparin syringes With delivery rates of 1 0 ml h the tolerance may exceed the specified 5 Stop time 0...

Page 19: ...m Resolution 1 ml min Exchange volume substituate goal 500 l adjustable in relation to treatment parameters Accuracy 5 without lines This specification only applies to the range from 30 to 350 ml min With delivery rates of 30 ml min the deviation may be greater Volume counter display 0 1 to 210 liters Resolution 0 1 liter Spring loaded rollers fully occluding pressure limited to 1 3 bar The blood ...

Page 20: ...is 100 ml min Temperature measurement Accuracy of the fistula temperatures if correct ambient temperature is indicated 0 5 C Error in fistula temperatures per C error of the set ambient temperature 0 08 C at a blood flow of 100 ml min 0 03 C at a blood flow of 300 ml min Body temperature change accuracy 0 2 C Recirculation measurement Accuracy of recirculation measurement for 2 5 C venous bolus am...

Page 21: ...es or port scans If necessary the connection to the network must be established via a router or a firewall for example The system configurator is responsible for the further secure data processing e g in PC software applications The responsible organization of the network is responsible for the protection of the not encrypted transferred data The data transfer of alarm states via the network must ...

Page 22: ...Chapter 3 Specifications 3 12 Fresenius Medical Care 5008 SM 1 08 04 ...

Page 23: ...itial start up please asap send by mail or by fax the completed form Initial Start Up Report back to the following address Fresenius Medical Care Deutschland GmbH Werk Schweinfurt Herrn Alfred Laus Abt BM Hafenstraße 9 97424 Schweinfurt Fax 09721 678450 Thank you very much for your help 4 2 Important Information on Initial Start Up This technical document is intended for initial start up only It i...

Page 24: ...Medical Care 5008 SM 1 08 04 4 3 Initial Start Up Report 5008 Initial Start Up Report Technician s name Service report number Customer Customer no Inventory no Device no Operating hours Device type including option s Fresenius Medical Care ...

Page 25: ...e marking for the CDS tubings T CDS 1 T CDS 2 T BIC T 1 5 Remove the shipping plugs from the overflows T 1 6 When turning the hemodialysis system on perform an audible check of the watchdog alarm T 1 7 Rinse out the anti freeze T 1 8 Select the Filter change program Connect the filter DIASAFE plus ONLINEplus In the service mode delete mandatory disinfection Then completely run the rinse program T ...

Page 26: ...07 Desired value difference 0 5 C to 0 2 C ________ 6 Check conductivity 6 1 Check CD7 conductivity Desired value approx 13 5 mS cm to approx 14 5 mS cm ________ Corr T Yes T No Measure the reference conductivity with an external measuring instrument Difference Reference conductivity minus CD7 Desired value difference 0 2 mS cm ________ 7 Check blood leak detector 7 1 Check the blood leak Desired ...

Page 27: ...ent 533 mbar 26 mbar ________ Check S03 Desired value S03 Display of reference measuring instrument 16 mbar to 76 mbar ________ Check S07 Desired value S07 Display of reference measuring instrument 16 mbar to 76 mbar ________ 8 3 Slope S03 S07 Reference measuring instrument 533 mbar 26 mbar ________ Check S03 Desired value S03 Display of reference measuring instrument 16 mbar to 76 mbar ________ C...

Page 28: ...ements _____ µA Device leakage current mains polarity 2 __________ µA with line voltage __________ V scaled to nominal voltage maximum 500 µA see Additional requirements _____ µA Test equipment used ________________________ 10 Check zero point arterial venous pressure display and venous clamp 10 1 Zero point arterial pressure display Corr T Yes T No Check the arterial pressure display standby oper...

Page 29: ...or Puristeril plus or Diasteril or Citrosteril T 11 5 Check the alarm function during the disinfection program Open the shunt interlock Audible alarm and traffic light T 11 6 Check absence of disinfectant by means of test strips not with Citrosteril T 11 7 Record entries in the medical device register and on the machine card T 11 8 Operating Instructions and accessories package complete and approp...

Page 30: ... released for the intended use T Yes T No Test equipment used Temperature conductivity pressure type serial number Protective earth resistance leakage current type serial number ________________________ ________________________ ________________________ ________________________ Comments Date Signature Stamp ...

Page 31: ...or support arm Secure the IV pole with a threaded pin Place the protective cover for the monitor support arm Screw the IV pole hanger onto the IV pole 1 3 Connect the water supply tubing Connect the drain and the flush tubings Protect the tubings from slipping out Standard Length 3 m internal diameter 6 mm When using other tubing dimensions adjust the tubing parameters in the technician s SETUP Tu...

Page 32: ...ETUP Operator SETUP 2 1 Check the SETUP on the hemodialysis system Make the appropriate settings for the respective hospital if necessary 3 Check water inlet flow adjustment degassing 3 1 In the service mode select FLOW DIAGRAM Basic requirements The hemodialysis system must be closed Flow on Check MaxWaterFlow Desired value 1300 ml min to 1550 ml min Use A04 for making corrections if necessary If...

Page 33: ... difference 0 5 C to 0 2 C Example PT07 37 C Desired value reference temperature 36 5 C to 37 2 C 6 Check conductivity 6 1 In the service mode select CALIBRATE Basic requirements The hemodialysis system must be closed External measuring instrument e g UMED connected for at least 5 minutes Temperature 37 C flow on Check CD7 conductivity Desired value approx 13 5 mS cm to approx 14 5 mS cm Measure t...

Page 34: ...lue of 0 bar via the vent valve Check S03 Desired value 16 mbar to 76 mbar Check S07 Desired value 16 mbar to 76 mbar 8 2 Slope S03 S07 Reference measuring instrument 533 mbar 26 mbar Using a syringe filled with fluid set a value of 533 bar via the vent valve Check S03 Desired value S03 Display of reference measuring instrument 16 mbar to 76 mbar Check S07 Desired value S07 Display of reference me...

Page 35: ...comply with the indicated values Labels and labelings are present and legible The mechanical condition permits further safe use There are no signs of damage or dirt No signs of damage on the power cord 9 2 Protective earth resistance maximum 0 3 ohms with power cord The protective earth resistance must be checked on the following four measurement points 1 Measurement point power supply unit power ...

Page 36: ...Chapter 4 Installation 4 14 Fresenius Medical Care 5008 SM 1 08 04 3 Measurement point potential equalization 4 Measurement point heater rod chamber No Description ...

Page 37: ...Medical Care 5008 SM 1 08 04 4 15 9 3 Leakage current measurement device leakage current Differential current measurement according to figure C 6 or Direct measurement according to figure C 5 No Description L N PE L N N L M1 L N PE MD ...

Page 38: ...aled to nominal voltage 184 µA 180 µA 225 V x 230 V 184 µA Device leakage current 500 µA OK Additional requirements If the device leakage current scaled to the nominal voltage is higher than 90 of the admissible alarm limit 450 µA the last measured value or the first measured value must additionally be considered for the rating If the device leakage current has considerably increased since the las...

Page 39: ...rnal pressure measuring instrument to the venous bubble catcher Connect the syringe and the one way valve if present to the venous bubble catcher Pressure build up arterial side Open the venous clamp Using a syringe build up an arterial pressure of 50 mmHg to 100 mmHg Observe the arterial display on the hemodialysis system Close the venous clamp Pressure build up venous side Venous clamp closed Us...

Page 40: ...uristeril 340 or Puristeril plus or Diasteril or Citrosteril 11 5 Check the alarm function during the disinfection program Open the shunt interlock Audible alarm and traffic light Alarm message Close the shunt interlock The disinfection program will be continued 11 6 Check absence of disinfectant by means of test strips not with Citrosteril 11 7 Record entries in the medical device register and on...

Page 41: ... required and save How to use the Operator setup Save with OK Select default values with Logo O Tubing system O Blood pump Submenu Default value Value range Resolution Selectable options Tubing system AV Set 5008 Submenu Default value Value range Resolution Selectable options Pump segment 8 0 mm 4 4 mm 6 4 mm 8 0 mm Delivery rates Prime 100 ml min 30 600 ml min 10 ml min Precirculation 100 ml min ...

Page 42: ...on NaCl Reinfusion volume 250 ml 0 480 ml 10 ml Submenu Default value Value range Resolution Selectable options Heparin Heparinization Yes Yes No Heparin unit ml ml I U Heparin start Automatic Automatic Manual Hep rate 1 2 ml h 0 5 10 0 ml h 0 1 ml h 10 I U h 10 25 000 I U h 10 I U h Stop time 0 30 0 00 2 00 0 01 Syringe Fresenius 30 ml Depending on Technician s Setup define syringe types Bolus 5 ...

Page 43: ...pending on dialyzer not adjustable Empty bibag Automatic Automatic Manual Submenu Default value Value range Resolution Selectable options Maximum UF rate 3000 ml h 500 4000 ml h 10 ml h Maximum profile rate 3500 ml h 3010 4000 ml h 10 ml h Program UF profile Closed Closed Released UF start Automatic Automatic Manual UF goal 0 ml 0 9990 ml 10 ml UF time 0 hrs 0 min 0 24 hrs 1 min UF rate 0 ml min 0...

Page 44: ...0 seconds Warning times Flow off 10 min 10 min 20 min 30 min UF off 5 min 5 15 min 1 min Heparin off 1 min 1 5 min 1 min Arterial venous pressure settings Art alarm limit Centered Centered Asymmetric Art window width 100 mmHg 40 200 mmHg 10 mmHg Ven alarm limit Asymmetric Asymmetric Centered Ven window width 100 mmHg 40 200 mmHg 10 mmHg Ven window position Unlimited Unlimited 20 mmHg ...

Page 45: ...he particular option is available Group 1 UF Na diagram OCM diagram Pressure graphs BPM history UF Na diagram Pressure graphs BTM BPM BPM MAP BVM OCM diagram BPM history Group 2 BPM BPM MAP See group 1 Group 3 See group 1 Group 4 See group 1 Defining options A maximum of 4 option buttons may be added The option buttons which have been added will appear on the lower right above the SYSTEM button If...

Page 46: ...Chapter 5 Setup 5 6 Fresenius Medical Care 5008 SM 1 08 04 O Cleaning Submenu Default value Value range Resolution Selectable options Mand cleaning pgm after treatment Yes Yes No ...

Page 47: ... disinfection T1 Test No program Power up time 00 00 00 00 24 00 1 min Single programs The program and the power up time may be preselected Then turn programming on or off via Status If various programming actions have been performed it is possible to turn them all on or off via the Auto On Programs I O button Program No program Rinse Heat disinfection T1 Test No program Power up time 00 00 00 00 ...

Page 48: ...lution Selectable options Patient card Writing to the patient card Patient card button In the Operator setup touched Remove the operator card Insert the patient card Message Patient card for date of birth OK Touch the OK button Insert the desired patient data After touching the desired field the patient data may be entered via the keypad Touch the OK button to confirm the entered patient data Visu...

Page 49: ...nt mode Treatment mode HDF postdilution HD HDF predilution HDF postdilution HF predilution HF postdilution Bolus Bolus 150 ml 90 240 ml 30 ml Bolus rate 200 ml min 100 250 ml min 10 ml min Preparation Online Onl rinse vol 800 ml 500 5000 ml 100 ml Onl UF rinse vol 500 ml 0 5000 ml 100 ml Reinfusion online Reinfusion volume 360 ml 60 480 ml 60 ml Substitution Auto sub Yes Yes No Submenu Default val...

Page 50: ...Submenu Default value Value range Resolution Selectable options Installation place Installation place of the 5008 hemodialysis system may be entered here e g name of the clinic Submenu Default value Value range Resolution Selectable options SYS max 165 mmHg 100 280 mmHg 1 mmHg DIA max 100 mmHg 100 240 mmHg 1 mmHg MAP max 120 mmHg 80 255 mmHg 1 mmHg PULSE max 150 1 min 50 245 1 min 1 1 min SYS min ...

Page 51: ...lue range Resolution Selectable options BTM BTM Tubing detection after turning power on Active Active Passive Recirculation Recirculation measurement Automatic Automatic Manual Body temperature Temp control Automatic Automatic Manual Temperature change 0 0 C 0 5 to 0 5 C h 0 1 C h Room temperature Room temperature 20 0 C 15 0 35 0 C 1 0 C ...

Page 52: ...Chapter 5 Setup 5 12 Fresenius Medical Care 5008 SM 1 08 04 ...

Page 53: ...SETUP Save with OK Touch the logo to select default values O Hydraulics settings O EBM settings Submenu Default value Value range Resolution Selectable options Machine options Machine options DIASAFE plus or ONLINEplus not adjustable Filter 1 Filter not present Present Filter 2 Filter not present Present Water inlet tube Length 3 0 m 1 0 5 0 m 0 1 m Internal diameter 6 mm 3 20 mm 1 mm Submenu Defa...

Page 54: ... on the setting in the technician s SETUP item Define concentrates SK F 203 Depending on the setting in the technician s SETUP item Define concentrates Prescr Na 138 mmol l 125 160 mmol l 1 mmol l Prescr Bic 32 0 mmol l 0 40 0 mmol l 1 mmol l Flow 500 ml min 100 1000 ml min 100 ml min Auto flow Yes Yes No Auto flow factor 1 9 1 0 2 0 0 1 Temperature 36 5 C 34 C 39 C 0 5 C ...

Page 55: ...13 4 SK F 212 1 SK F 216 1 SK F 219 SK F 21 53 SK F 209 SK F 218 1 SK F 218 SK F 202 SK F 203 SK F 212 SK F 216 SK F 213 SK F 223 SK F 212 2 SK F 2 513 SK F 318 1 SK F 313 2 SK F 301 SK F 309 SK F 311 SK F 312 1 SK F 316 SK F 313 1 SK F 318 SK F 303 SK F 313 SK F 3 513 SK F 412 1 SK F 419 SK F 416 SK F 411 1 SK F 413 1 SK F 401 SK F 411 SK F 413 AC F 113 AC F 119 AC F 113 1 AC F 119 1 AC F 203 AC ...

Page 56: ...10 ml Nipro 20 ml B D 20 ml Terumo 20 ml JMS 20 ml B Braun 30 ml B D 30 ml Dispomed 30 ml Fresenius 30 ml Nipro 30 ml Terumo 30 ml Submenu Default value Value range Resolution Selectable options PAGE 1 Cleaning pgm combination Heat disinfection Rinse Heat disinfection Degreasing cold disinfection Disinfection port 1 Diasteril 6 l Diasteril 6000 ml Citrosteril 5000 ml Puristeril 340 4400 ml Disinfe...

Page 57: ...plus 05 00 05 00 60 1 Cool down rinse with without DIASAFE plus 03 45 03 20 not adjustable not adjustable ONLINEplus 04 30 03 55 not adjustable not adjustable Rinse with without DIASAFE plus 06 50 05 50 600 1 ONLINEplus 07 45 06 35 600 1 Rinse clear with without DIASAFE plus 06 15 05 15 60 1 ONLINEplus 07 10 06 00 60 1 Disinfection with without DIASAFE plus 08 40 08 40 60 1 ONLINEplus 10 15 10 15 ...

Page 58: ...tion Selectable options PAGE 2 Cleaning flow 800 ml min 800 ml min 600 ml min Heater rod power rating 2000 W not adjustable Audible info No not adjustable Auto Off 10 min Immediately 10 min 30 min 60 min No Mandatory disinfection after treatment No not adjustable Disinfection note No not adjustable Submenu Selectable options Novram Delete mandatory disinfection Delete mandatory rinse ...

Page 59: ...lt value Value range Resolution Selectable options Date current date Time current time Loudness 6 1 9 Sound 1 0 3 Sound check Off Off Audible alarm Audible warning Audible info Start up sound Skip T1 test No No Yes Records Yes Yes No Flash Flash 1 Flash 1 Flash 2 Recording rate Low Low High ...

Page 60: ...Chapter 5 Setup 5 20 Fresenius Medical Care 5008 SM 1 08 04 ...

Page 61: ...concentrate the software will set NaB HCO3 CH3COO Acetate is the concentrate of the acetate in the ready to use dialysate In case of bicarbonate dialysis If the value set here is zero it is assumed that the prescription contains hydrochloric acid HCl Acid CH3COOH or HCl is the concentration of the acid which originates from the acidic or sodium concentrate prior to the reaction with the bicarbonat...

Page 62: ...from the individual concentrate The Fresenius 3mix system currently uses hydrochloric acid The use of acetic acid is possible if this is considered in the specification of the acetate proportion O Setting limits for acetate dialysis Name Unit Min value Max value Condition Na sodium 1 mmol L 125 150 K potassium 1 100 mmol L 0 00 5 00 Ca2 calcium 1 1000 mmol L 0 00 2 500 Mg2 magnesium 1 100 mmol L 0...

Page 63: ...on Na sodium 1 mmol L 125 150 Requirements the NaCl saline concentration in the acidic concentrate must be 1800 mmol l K potassium 1 100 0 00 5 00 Ca2 calcium 1 1000 mmol l 0 00 2 500 Mg2 magnesium 1 100 mmol l 0 20 1 00 Cl chloride 1 100 mmol l 80 00 126 HCO3 bicarbonate 1 10 mmol l 24 0 40 0 Requirements the concentration of bicarbonate in the bicarbonate concentrate must be 6 CH3COO acetate 1 1...

Page 64: ... rounded off and 12 8 mS cm expected conductivity 15 7 mS cm and 125 mmol L prescribed Na 155 mmol L Prescribed bicarbonate Concentration of the prescription 8 mmol L and 20 mmol L prescribed bicarbonate 40 mmol L and 12 8 mS cm expected conductivity 15 7 mS cm Whichever condition is the most stringent applies ...

Page 65: ...abel must in a unique and traceable manner specify the year of the next Technical Measurement Check and the authority or person having performed the Technical Measurement Check Performance of the Maintenance Procedures MA is recommended by the manufacturer The maintenance procedures must also be carried out every 2 years 24 months and ensure smooth operation Precautions for working on the system A...

Page 66: ...Chapter 6 TSC TMC Maintenance 6 2 Fresenius Medical Care 5008 SM 1 08 04 ...

Page 67: ...y 2 years 24 months The following inspections must be carried out by persons who are qualified to properly perform the Technical Safety Checks and Technical Measurement Checks owing to their educational background and training their knowledge and experience gained in practice and who are not bound to any directions with regard to their inspection activity Technician s name Service report number Cu...

Page 68: ...ly applicable to CDS Bicarbonate and concentrate flaps checked for proper functioning T MA 1 9 Seal of rinse chamber replaced T MA 1 10 Filters F06 F08 F10 F11 F12 F13 F14 F15 F16 changed T MA 1 11 Filters F01 F07 checked and changed if necessary T MA 1 12 O rings in dialyzer couplings replaced T MA 1 13 Disinfectant suction valves V20 V34 replaced T MA 1 14 Arterial and venous clamps checked T 2 ...

Page 69: ... 0 2 mS cm ________ MA 4 3 Dialysate pressure checked T 4 3 1 Zero point S03 S07 Reference measuring instrument 0 mbar ________ Check S03 Desired value 16 mbar to 76 mbar ________ Check S07 Desired value 16 mbar to 76 mbar ________ 4 3 2 Slope S03 S07 Reference measuring instrument 533 mbar 26 mbar ________ Check S03 Desired value S03 Display of reference measuring instrument 16 mbar to 76 mbar __...

Page 70: ...pressure display checked MA 5 2 1 Zero point of venous pressure display standby operation T Desired value 5 mmHg to 5 mmHg ________ MA 5 2 2 Slope of venous pressure display standby operation T Desired value 5 mmHg to 5 mmHg ________ TSC 5 3 Venous clamp checked T A pressure change within 3 minutes must not exceed the following values Arterial pressure display maximum pressure change 5 mmHg Pressu...

Page 71: ...ed T MA 6 4 2 Tube connection properly fixed to hemodialysis system T MA 6 4 3 Tubings and cuffs checked for damage damaged parts replaced T TMC 6 4 4 Leakage test performed T Pressure leakage rate 6 mmHg min ________ TMC 6 4 5 Safety valve tested T System emptied at 320 mmHg 10 mmHg ________ TMC 6 4 6 Blood pressure measurement performed T Measured values are plausible TMC 6 4 7 Calibration perfo...

Page 72: ...to figure C 6 or T Direct measurement according to figure C 5 Nominal voltage of power supply __________ V Device leakage current mains polarity 1 __________ µA with line voltage __________ V scaled to nominal voltage maximum 500 µA see Additional requirements _____ µA Device leakage current mains polarity 2 __________ µA with line voltage __________ V scaled to nominal voltage maximum 500 µA see ...

Page 73: ...Chapter 6 TSC TMC Maintenance Fresenius Medical Care 5008 SM 1 08 04 6 9 Date Signature Stamp The system has been released for further use T Yes T No Comments Date Signature Stamp ...

Page 74: ...Chapter 6 TSC TMC Maintenance 6 10 Fresenius Medical Care 5008 SM 1 08 04 ...

Page 75: ...o ONLINEplus option Substituate and rinse ports warning of scalding and cauterizing risks Bicarbonate and concentrate flaps warning of scalding and cauterizing risks Under bicarbonate flap reference to bibag Rear view IV pole maximum load warning Upper door area warning of tilting risk and type label Disinfection connectors warning of cauterizing risk Hydraulics connector Potential equalization la...

Page 76: ... The mechanical condition permits further safe use There are no signs of damage or safety reducing dirt There must not be any damage or dirt affecting the electrical and mechanical properties The following and other checks must be performed The monitor can be swivelled and stays in the position desired If its brakes are not locked the carriage can be moved as desired Check the brake Check EBM conc...

Page 77: ...Check valve for heat exchanger A05 checked for proper function TSC 1 6 Rotor position blood pump checked Rotor cleaned Visually check the rotor position blood pump rotor in proper stator Line rollers and guide pulleys are running smoothly MA 1 7 Dirty or shabby tubes replaced The following and other checks must be performed Dialyzer supply and drain line MA 1 8 Only applicable to CDS Bicarbonate a...

Page 78: ...ophobic filter compressor To the right F08 Filter of UF pump To the left F10 Filter disinfectant 1 To the right F16 Filter disinfectant 2 Change filter including O ring Grease O rings before installing them After installation the mark must be at the top F11 Suction rod with acetate filter F12 Suction rod with bicarbonate filter TSC TMC MA No Description ...

Page 79: ...MA 1 11 Filters F01 F07 checked and changed if necessary To the right F01 Water inlet filter To the left F07 Dialysate filter If necessary change filter including O rings Grease O rings before installing them After installation the mark must be at the top MA 1 12 O rings in dialyzer couplings replaced Grease O rings before installing them MA 1 13 Disinfectant suction valves V20 V34 replaced To the...

Page 80: ...ue setting of monitor arm checked in all 3 axes MA 2 3 Every 4 years only Battery replaced Monitor battery Replace battery swiftly to prevent loss of data Power supply unit battery Turn on the hemodialysis system after having replaced the battery The current time is applied after the next power on Battery Place the battery connection cable in the appropriate guides 3 Hydraulics unit MA 3 1 Loading...

Page 81: ... 4 Dialysis mode TSC 4 1 PT7 temperature checked at 37 C Flow 500 ml min Desired value 36 8 C to 37 2 C display on hemodialysis system Measure the reference temperature with an external measuring instrument Difference Reference temperature minus PT7 Desired value difference 0 5 C to 0 2 C TSC 4 2 CD7 conductivity checked Desired value approx 13 5 mS cm to approx 14 5 mS cm Measure the reference co...

Page 82: ... 4 3 2 Slope S03 S07 Reference measuring instrument 533 mbar 26 mbar Using a syringe filled with fluid set a value of 533 bar via the vent valve Check S03 Desired value S03 Display of reference measuring instrument 16 mbar to 76 mbar Check S07 Desired value S07 Display of reference measuring instrument 16 mbar to 76 mbar 4 3 3 Slope S03 S07 Reference measuring instrument 533 mbar 26 mbar Using a s...

Page 83: ...ne way valve if present to the venous bubble catcher Pressure build up arterial side Open the venous clamp Using a syringe build up an arterial pressure of 50 mmHg to 100 mmHg Observe the arterial display on the hemodialysis system Close the venous clamp Pressure build up venous side Venous clamp closed Using a syringe build up a pressure of 2 5 bar to 2 7 bar Observe the display on the external r...

Page 84: ... O rings at substituate port and rinse port replaced 6 4 BPM MA 6 4 1 Attachments of internal blood pressure module printed circuit boards and cable connections checked MA 6 4 2 Tube connection properly fixed to hemodialysis system MA 6 4 3 Tubings and cuffs checked for damage damaged parts replaced TMC 6 4 4 Leakage test performed In the service mode select DIAGNOSTICS Select BPM from the DIAGNOS...

Page 85: ...is system off and back on again TMC 6 4 6 Blood pressure measurement performed Touch the SYSTEM button Touch the Blood pressure button The blood pressure measurement starts After the measurement check whether the values are plausible TMC 6 4 7 Calibration performed In the service mode select DIAGNOSTICS Select BPM from the DIAGNOSTICS menu Remove tube and blood pressure cuff from the pressure conn...

Page 86: ...le The mechanical condition permits further safe use There are no signs of damage or dirt No signs of damage on the power cord Fuses accessible from the outside comply with the indicated values Labels and labelings are present and legible TSC 7 2 Protective earth resistance measured No more than 0 3 ohms with power cord The protective earth resistance must be checked on the following four measurem...

Page 87: ...Chapter 6 TSC TMC Maintenance Fresenius Medical Care 5008 SM 1 08 04 6 23 3 Measurement point potential equalization 4 Measurement point heater TSC TMC MA No Description ...

Page 88: ...the following precautions also must be observed The system must be insulated when installed All external connections must have been removed from the system The line voltage during the measurement will be recorded as well as the maximum device leakage current of both mains polarities scaled to the nominal voltage of the power supply Maximum device leakage current 500 µA Example Line voltage during ...

Page 89: ...ement or has continuously increased since the first measurement creeping deterioration of the insulation or if the sum composed of the current value plus the difference since the last measurement is 500 µA the measurement has not been completed successfully Example 1 Device leakage current 470 µA Last measured value 450 µA 470 470 450 470 20 490 is OK Example 2 Device leakage current 470 µA Last m...

Page 90: ...Chapter 6 TSC TMC Maintenance 6 26 Fresenius Medical Care 5008 SM 1 08 04 ...

Page 91: ...ard to their inspection activity Technician s name Service report number Customer Customer no Inventory no Serial no Operating hours Machine type including option s No Description Measure ment value 1 Visual inspections 1 1 Labels and labelings are present and legible T 1 2 The mechanical condition permits further safe use There are no signs of damage or safety reducing dirt T 1 3 No signs of dama...

Page 92: ...play maximum change in pressure 5 mmHg Pressure display of reference measuring instrument maximum pressure drop 0 1 bar T 6 Options 6 3 ONLINEplus 6 3 1 Rotor position ONLINEplus checked Rotor cleaned T 6 4 BPM 6 4 4 TMC Leakage test performed Pressure leakage rate 6 mmHg min ________ T 6 4 5 TMC Calibration performed Pressure values tolerance 250 mmHg 3 mmHg 200 mmHg 3 mmHg 150 mmHg 3 mmHg 100 mm...

Page 93: ... according to figure C 6 or T Direct measurement according to figure C 5 T Nominal voltage of power supply __________ V Device leakage current mains polarity 1 __________ µA with line voltage __________ V scaled to nominal voltage maximum 500 µA see Additional requirements _____ µA Device leakage current mains polarity 2 __________ µA with line voltage __________ V scaled to nominal voltage maximu...

Page 94: ...Chapter 6 TSC TMC Maintenance 6 30 Fresenius Medical Care 5008 SM 1 08 04 Date Signature Stamp The system has been released for further use T Yes T No Comments Date Signature Stamp ...

Page 95: ...s touch the Message button If several messages are displayed select the desired message The windows contain a brief description of the condition for the technician and the required instructions to correct the problem Help can be displayed directly by touching the button in the window The associated Information window will be opened automatically Power failure and depleted battery Screen failure ...

Page 96: ...Chapter 7 Error Messages 7 2 Fresenius Medical Care 5008 SM 1 08 04 ...

Page 97: ...he OCM measurement The measuring equipment used for the calibration of the conductivity must have an accuracy of 0 05 mS cm in the temperature range of 35 C to 39 C We recommend using the measuring device UMED part no M32 403 1 available from Fresenius Medical Care HMED pressure measuring device with case set Part number M30 770 1 UMED pressure measuring device with case set conductivity pressure ...

Page 98: ...4 Connection cable UMED 5008 Part number M35 152 1 Secutest VDE test device without printer module Part number 631 064 1 Printer module without illustration Part number 630 652 1 Carrying bag without illustration Part number 630 648 1 PC Service Software Part number M35 016 1 ...

Page 99: ...Chapter 8 Tools Service Equipment Fresenius Medical Care 5008 SM 1 08 04 8 3 Graduated cylinder 100 ml Part number 510 085 1 ESD Service Kit Part number 630 387 1 ESD Workshop Kit Part number 630 388 1 ...

Page 100: ...Chapter 8 Tools Service Equipment 8 4 Fresenius Medical Care 5008 SM 1 08 04 Toolcase 5008 Part number M35 463 1 ...

Page 101: ...s Touch the target points The following message will be displayed on the lower right Please touch the target points Touch the target points When the touch screen has been calibrated the CALIBRATE SCREEN will be displayed INFO If the menu cannot be selected touch screen decalibrated use the following combination of buttons on the monitor Consecutively press and hold the Mute key the Blood system St...

Page 102: ...art calibration button The following message will be displayed Adjustment of relief valve A01 between 1200 and 1300 mbar Pressure S16 XXXX mbar If the pressure is within the range touch the Confirm button When the degassing A01 P01 has been calibrated the CALIBRATE SCREEN will be displayed If the pressure limitation is not within the desired range it must be adjusted using A01 A01 ...

Page 103: ...tton The following message will be displayed Adjustment of relief valve A02 between 1800 and 1900 mbar Pressure S03 XXXX mbar If the pressure is within the range touch the Confirm button When the loading pump A02 P02 has been calibrated the CALIBRATE SCREEN will be displayed If the pressure limitation is not within the desired range it must be adjusted using A02 A02 ...

Page 104: ...d The flow pump A03 is now calibrated If the pressure limitation is not within the desired range it must be adjusted using A03 O Temperature PT7 PT8 PT9 Select the Temperature PT7 PT8 PT9 field Touch the Start calibration button Measure the reference temperature with an external measuring instrument Basic requirements The hemodialysis system must be closed Flow on response time approx 10 minutes S...

Page 105: ... Enter the reference conductivity Touch the OK button to confirm the value entered Touch the Accept value button The CALIBRATE SCREEN will be displayed O Volumes Select the Volumes field Touch the Start calibration button The hydraulic volumes will be displayed Balancing chamber Dosing chamber UF pump UF pump 2 not yet active The values displayed must match the values on the labels of the above co...

Page 106: ...ion Adjustment 9 6 Fresenius Medical Care 5008 SM 1 08 04 Select the OCM field Touch the Start calibration button Automatic OCM adjustment When the OCM detector has been calibrated the CALIBRATE SCREEN will be displayed ...

Page 107: ...Chapter 10 Repair Fresenius Medical Care 5008 SM 1 08 04 10 1 10 Repair no contents yet ...

Page 108: ...Chapter 10 Repair 10 2 Fresenius Medical Care 5008 SM 1 08 04 ...

Page 109: ...11 Functional Description Fresenius Medical Care 5008 SM 1 08 04 11 1 11 Functional Description 11 1 Overall System OS OS OS OS SS RS 232 SS RS 232 SS RS 232 MONITOR EBM HYDRAULICS PSU CAN_SS CAN_OS Extensions ...

Page 110: ...Chapter 11 Functional Description 11 2 Fresenius Medical Care 5008 SM 1 08 04 ...

Page 111: ...t door LP 1123 Hydraulics Distributor right door LP 1125 Valves LP 1113 Valves LP 1113 Valves LP 1113 Valves LP 1113 Valves LP 1113 Valves LP 1113 EBM LP 1126 EBM I O LP 1112 LP 1107 LP 1111 Heparin pump Pressure dome sensor Ejector LP 1111 Pressure dome sensor LP 1102 C167 LP 1102 C167 PSU Power Supply PSU Operation LP 1105 PSU Distributor LP 1106 LP 1134 Card reader LP 1132 Keys LP 1129 Distribu...

Page 112: ... Service Diagnostics DSUB 15 pin 24 V Flanged socket 4 pin DC DC converter LP 1104 Interface SS OS PC LP 1102 LP 1103 24V OS SS CAN On Off LP 1106 LP 1106 LP 1106 TFT Backlight sensor Keys LEDs Touch TFT screen Traffic light On Off Blood system Stop Blood system Start Alarm Mute green Yellow red Card reader Distributor Loud speaker Microphone LP 1129 LP 1134 LP 1131 LP 1132 ...

Page 113: ...d by the power supply unit 5 V for the OS SS 12 V or 5 V for the backlighting 12 V 5 V or 3 3 V for the TFT electronics P C B LP 1103 provides the signal connections to the peripheral equipment It has a LAN interface Ethernet and an opto decoupled serial interface RS 232 A Service Diagnostics plug and a plug with 24 V connection 1 V is available for the technician An alarm output for the nurse cal...

Page 114: ... SS CAN OS 24 V_SW Line occlucion clamps 1 4 arterial venous 2 x SN Pumps 1 3 Blood pump substituate pump Compressor Solenoid valve 1 6 Syringe detection motor control LP 1126 Ejector LP 1112 Actuators Sensors Pressure transducer 1 4 arterial venous 2 x SN Pressure dome sensors LP 1111 arterial venous Syringe pump position Syringe detection motor control LP 1112 Air detector ABD air bubble detecto...

Page 115: ...sor signals are routed via P C B LP 1107 to the OS and the SS where they are evaluated The OS controls the actuators via P C B LP 1107 The 24_V_SW are controlled independently by the SS via P C B LP 1107 Distribution of the CAN bus of the OS and the SS is done via P C B LP 1107 P C B LP 1107 is connected to the OS LP 1102 via the plug connector X1_OS X2_OS and to the SS LP1102 via the plug connect...

Page 116: ...B6s VB5s VB3s VG2 OS6 24 18V VF1 V04 V20 V34 VG1 SS1 24 18V n used n used V24 V31 LP 1108 LP 1113 OS6 LP 1113 OS5 LP 1113 OS4 LP 1113 OS3 LP 1113 OS2 LP 1113 OS1 LP 1113 SS1 LP 1113 SS2 LP 1109 LP 1106 CAN OS RS 232 OS LP 1106 CAN SS LP 1110 SS LP 1102 CD9 PT2 PT8 PT9 S01 S09 S15 LP 1124 LP 1125 LP 1123 CD5 PT5 S19 S20 S21 S22 Sensors PT6 CD6 S17 S18 S23 S24 S25 CD1 CD7 PT1 PT7 S04 S05 S06 S07 S08...

Page 117: ...nd a triple serial interface P C B LP 1102 requires the operating voltage 5 V GND 24 V and the Reset signal The valves are controlled by P C B LP 1113 8 valves split in two valve groups with 4 valves each are controlled P C B LP 1113 also provides for switching the valve groups between making and withstand voltage The control states of the valves are read back to both the OS and the SS P C B LP 11...

Page 118: ... 5V Standby 0 100 Push button On Off Heater rod Power Supply Rating output 1 2 480W Output 1 24V 20A Battery test LP 1105 Power Fail On Off LP 1106 24V 90 264V AC OS CAN LP 1106 Output 2 18V 14A LP 1106 Battery 24V 7Ah LP 1106 Output 3 LP 1106 Heater control Heater relay ON OFF LP 1106 Heater of hydraulics 90 264V AC ...

Page 119: ...ntegrated in the power supply unit charges the batteries to provide battery backup in the event of a power failure If a power failure occurs the 24 V supply is buffered by the batteries P C B LP 1105 includes a processor C515 This processor provides for the regulation and control of the heater and the On Off logic for the entire system A control chip with pulse duration modulation controls the hea...

Page 120: ...tional Description 11 12 Fresenius Medical Care 5008 SM 1 08 04 11 7 Pneumatic Unit O Block diagram Compressor unit Hydraulics Deaeration ventilation Arterial pressure measurement unit Venous pressure measurement unit ...

Page 121: ... 04 11 13 O Description The pneumatic unit is located in the EBM In the EBM it is used to control the arterial and the venous pressure measurement unit In the hydraulics unit the pneumatic unit is required for the membrane integrity test and for the filter change program ...

Page 122: ...VB2 VB1 VB4s VS1 VB3s V31 V32 V33 S01 CD4 S02 CD7 PT8 S03 S07 S08 PT9 CD9 S09 S10 S15 S17 S18 Temp PT6 S19 S20 Temp PT5 CD5 S21 PT1 CD1 S27 S28 S29 S30 P01 P03 P06 P05 Abfluß A05 A02 A03 H01 F01 H02 H03 H04 H06 Temp PT2 H08 H07 H09 H13 H14 F04 F06 H34 Dialysator KST S04 S05 S06 H42 H42 H16 H17 F07 H18 H19 H21 F11 H22 F12 H23 F13 H27 F05 H32 H33 H05 V05 V06 V07 V08 H11 A01 M S11 P04 PT7 VB5s VS5s V...

Page 123: ... Rinse chamber concentrate H22 Rinse chamber bicarbonate H23 Connector bibag H27 Male connector CDS bicarbonate H29 Male connector CDS concentrate 1 H31 Male connector CDS concentrate 2 H32 Substituate port H33 Rinse port H34 Male connector compressor EBM H35 Male connector disinfectant 2 H42 Male connectors potential 2x H43 Male connector vent water inlet chamber H44 Male connector vent mixing ch...

Page 124: ...r valve from dialyzer V26 Bypass valve V28 Fill valve secondary air separator V29s Air separation valve V30 Outlet valve V31 Substituate valve inlet V32 Rinse valve 1 H D F V33 Rinse valve 2 H D F V34 Disinfection valve 2 V35s Negative pressure valve V36 Rinse valve dry concentrate path V37s Vent valve mixing chamber V38 Bypass valve heat exchanger V40 Shutoff valve disinfection V41 Rinse valve di...

Page 125: ...tric mixing of permeate with different dialysis concentrates The volume of the permeate is defined by means of the dosing chamber H11 On its way to the mixing chamber H13 a volume of bicarbonate and acid concentrate which matches the proportional mixing ratio is added P05 P06 to the permeate at the dosing points H12 The concentrates can either be drawn in with the suction tubes F11 F12 from canist...

Page 126: ...ncing chambers via the secondary air separator H18 If the level sensor S09 detects air the air separation valve V29s starts its activity The air is discharged by the negative pressure in the degassing path and can therefore not enter the balancing chambers After the balancing process the dialysate is passed via the outlet valve V30 the heat exchanger H04 and the drain valve V19 to the drain 2 Corr...

Page 127: ...Chapter 12 Service Program Option Fresenius Medical Care 5008 SM 1 08 04 12 1 12 Service Program Option Quick Guide PC Service Software 5008 4 29 04 ...

Page 128: ...Chapter 12 Service Program Option 12 2 Fresenius Medical Care 5008 SM 1 08 04 ...

Page 129: ...re Installation 10 Description of the Service Card 11 Starting the Software 12 Changing the IP Address 13 Menu Toolbar 15 Overview 15 Connection 16 Diagnosis 18 Extras 19 Settings 20 View 22 Help About 23 Views 25 Machine Info 25 NOVRAM Calibration data 27 Setup Data 29 Error Memory 31 Service Data Recorder 33 Software Update 35 Print Preview 37 Modification 39 Quick Guide 39 Index 41 ...

Page 130: ...Chapter 12 Service Program Option 12 4 Fresenius Medical Care 5008 SM 1 08 04 ...

Page 131: ...a on the dialysis system for plausibility The operator himself herself is responsible that the data are correct Caution After each transfer of data from the Service program to the dialyis system the dialysis system must be turned off and back on again before treating a patient Caution This Service program is intended for service purposes only During patient treatment neither the interface cable to...

Page 132: ...Chapter 12 Service Program Option 12 6 Fresenius Medical Care 5008 SM 1 08 04 ...

Page 133: ... Preparation System Requirements Minimum system requirements PC with at least 10 MByte of free hard disk space Microsoft Windows 98 ME 2000 or XP 32 MByte RAM 1 CD ROM drive 1 free USB port for Service Card Reader 1 free RS232 interface or 1 network card or 1 TAPI compatible modem for communication with the 5008 ...

Page 134: ...ware 5008 is already installed on the computer this version must be uninstalled Make sure this version is completely uninstalled before installing the new software Caution Windows NT 2000 or XP require administrator rights to install the PC Service Software 5008 Start Windows on your computer Insert the installation CD in the CD ROM drive If the setup does not start automatically o Start the Windo...

Page 135: ...l Care 5008 SM 1 08 04 12 9 Preparation 4 29 04 Page 9 from 41 When the setup is complete the installation routine for the Service Card Reader driver will be started automatically Click Start to install the driver The software installation is complete ...

Page 136: ...ce cable for the RS232 connection is not a standard cable It is therefore imperative to use the enclosed interface cable M35111 Caution In case of a direct network connection PC 5008 the included Cross Over patch cable M36433 must be used Caution Install the Towitoko Card Reader drivers before connecting the Service Card Reader to the PC These will be installed when the PC Service Software 5008 is...

Page 137: ... Service card will be checked when starting the application and when using the software If the card is not inserted or if it is removed an error message will be displayed The software will be exited after 10 seconds 2 the Card Reader of the 5008 Insert the Service card into the Card Reader of the 5008 The authorizations will be set after establishing the communications The Service card is checked ...

Page 138: ...blishing a network connection with the 5008 via a Cross Over patch cable the following requirements must be met before starting the application the IP Address of the Service PC must be set to 192 168 0 2 see Changing the IP Address in the 5008 network setup Service PC active must be checked the selection must be confirmed with OK and the 5008 must be restarted The software can now be started on th...

Page 139: ... Step 1 Windows Select Start Setting Network and Dial up connections Step 2 In this dialog select the network card used Then click the right mouse button to select the Properties pop up menu The following dialog will be displayed Step 3 Select Internet Protocol TCP IP and click the Properties button The following dialog will be displayed ...

Page 140: ...ogram Option 12 14 Fresenius Medical Care 5008 SM 1 08 04 PC Service Software 5008 Page 14 from 41 4 29 04 Step 4 Adjust the settings as shown in the illustration above then confirm the dialog with OK Step 5 Restart the PC ...

Page 141: ... Option Fresenius Medical Care 5008 SM 1 08 04 12 15 4 29 04 Page 15 from 41 Menu Toolbar Menu Options Toolbar Overview Brief explanation of the menu option toolbar functions Connection Diagnosis Extras Settings View Help About ...

Page 142: ...sed to establish and disconnect communications with the 5008 Online establishing communications Caution All windows within the Service software must be closed to establish communications After clicking the menu option the following dialog will be displayed The operator here can select the desired connection RS232 connection e g via COM1 modem connection via a modem installed under Windows network ...

Page 143: ...e 17 from 41 After clicking the Connect button the following dialog will be displayed The PC Service Software 5008 establishes communications with the 5008 and synchronizes with the 5008 Offline disconnecting communications After clicking this menu option communications with the 5008 will be disconnected ...

Page 144: ...individual modules of the 5008 delete the NOVRAM data of individual modules read and display the NOVRAM data from a file in order to upload the NOVRAM data the calibration data or individual NOVRAM data to the 5008 Machine Setup When clicking this menu option the Setup Data view will be displayed Here the operator can read partly display and save the setup data of the 5008 edit the setup data for ...

Page 145: ...e selected service data recorder files delete selected service data recorder files Menu Options Toolbar Extras Software Update When clicking this menu option the Software Update view will be displayed Here the operator can download the Service report from the 5008 This report includes the software versions the CRC the creation date of the individual modules and information on missing files select ...

Page 146: ...icking this menu option the dialog for the selection of the serial interface or for the selection of the modem for a modem connection will be displayed RS232 Connection Selection of the RS232 interface Caution For a direct connection via RS232 the serial interface cable M35111 is required Modem Connection Selection of the modem The modem must be configured in the Window Control Panel ...

Page 147: ...2 21 Menu Toolbar 4 29 04 Page 21 from 41 Network Connection Entry selection of the 5008 IP address If the 5008 network setup is in the PC Service mode IP address 192 168 0 5 must be set Caution For a direct connection via a network a Cross Over patch cable M36433 is required ...

Page 148: ...king this menu option the status bar of the active window will be shown or hidden Cascade When clicking this menu option all open windows will be displayed as cascading windows Tile Vertically When clicking this menu option all open windows will be displayed one next to the other Tile Horizontally When clicking this menu option all open windows will be displayed one above the other Open views In t...

Page 149: ...en clicking this menu option the software will be set to the Context Help mode In this mode the operator can click with the mouse on dialogs views to obtain context sensitive on screen help About Service5008 When clicking this menu option the About dialog will be opened This dialog informs the operator of the software version the expiration date of the Service card his Service card ID his name his...

Page 150: ...Chapter 12 Service Program Option 12 24 Fresenius Medical Care 5008 SM 1 08 04 ...

Page 151: ...mation from the 5008 Downloads machine information from the 5008 and saves them to a file Uploads the selected operating hours example above complete system and monitor OS to the 5008 Deletes the selected operating hours example above complete system and monitor OS of the 5008 Opens machine information from a file Saves machine information to a file ...

Page 152: ... filter1 available shunted the status of filter2 available shunted Indicates module information Module module name of the respective module SW Version software version of the respective module CRC cyclic redundancy check Serial No serial number of the respective module Date Date when the respective module was created Operating Hours Indicates the operating hours of the module The operator here can...

Page 153: ... NOVRAM data of the selected assembly from the 5008 and saves them to a file Uploads depending on the selection of the operator the entire NOVRAM data only the calibration data or only the highlighted NOVRAM variables to the 5008 Opens a file and uploads depending on the selection of the operator the entire NOVRAM data or only the calibration data to the 5008 Deletes the NOVRAM data of the selecte...

Page 154: ...loaded to the 5008 Dimmed assemblies have been reported by the 5008 as not present Shows the operator the number selected by him and the total number of NOVRAM variables The operator can select if all NOVRAM data or only the calibration data are to be displayed Shows the NOVRAM data Module module name of the respective module Variable Name internal name of the NOVRAM variable Description brief des...

Page 155: ...alue of the file blue the NOVRAM value of the file no longer exists in the software version of the 5008 The sort ordercan be changed by clicking the column header The width of the columns can be changed with the mouse If the text inside the column is not shown completely this will be indicated by The operator can undo the selection of the NOVRAM variables or select all NOVRAM variables View Setup ...

Page 156: ...ata from a file and downloads them to the 5008 Loads setup data from a file Saves the setup data displayed to a file 5008setup Indicates general information Machine no File name SW version of the 5008 in versions marked with an asterisk the setup was modified Download time Download date on the error memory data downloaded from the 5008 Service PC active must be selected if the PC Service Software ...

Page 157: ...ror memory data of the selected assembly This should not be done before a backup of the error memory data has been created Opens the error memory data from a file 5008err Saves the error memory data to a file 5008err Prints the error memory data Displays the Print Preview Indicates general information Machine no File name Software version of the 5008 Download time Download date on the error memory...

Page 158: ... see section black text for the operator is displayed in a message box on the 5008 and written into the error memory red text is only written into the error memory Date date when the problem occurred 01 01 2001 means the problem occurred prior to the initialization Time time when the problem occurred Pos consecutive number as the data were downloaded from the 5008 The sort ordercan be changed by c...

Page 159: ...files selected under from the Compact Flash Downloads the service data recorder files selected under from the 5008 and saves them to a compressed filed 5008fly Indicates the file name to which the service data recorder files have been saved Indicates information on the service data recorder file on the Compact Flash Folder indicates where the service data recorder files are saved File name indicat...

Page 160: ... indicates the date when the service data recorder file was saved Time indicates the time when the service data recorder file was saved Number of the selected and total number of service data recorder files Current file size of the selected service data recorder files Deselects the selected service data recorder files or selects all ...

Page 161: ...re 5008 SM 1 08 04 12 35 Views 4 29 04 Page 35 from 41 View Software Update Downloads the service report from the 5008 This report includes the software versions revisions the CRC the creation date of the individual modules and information on missing files ...

Page 162: ... be changed by double clicking the symbols Module name of the respective module e g Monitor OS Type File the information in this line refers to the version in the software update file for the respective module Flash the information in this line refers to the version on the CompactFlash of the 5008 for the respective module Module the information in this line refers to the version installed in the ...

Page 163: ...e Program Option Fresenius Medical Care 5008 SM 1 08 04 12 37 Views 4 29 04 Page 37 from 41 View Print Preview Click the Print Preview button to view the print preview Selects individual pages Zooms in Prints the pages ...

Page 164: ...Chapter 12 Service Program Option 12 38 Fresenius Medical Care 5008 SM 1 08 04 ...

Page 165: ...elp adapted to version V1 11 Machine Info description operating hours adapted List of Modifications Software added 4 29 04 Help adapted to version V1 20 System Requirements Network card added Hardware Installation Part numbers of interface cables added Starting the Software Network access description added Description of the Service Card Access Protection Note on ServiceCard expiration date added ...

Page 166: ...Chapter 12 Service Program Option 12 40 Fresenius Medical Care 5008 SM 1 08 04 ...

Page 167: ...1 G General Information 5 H Hardware Installation 10 M Menu Options Toolbar Connection 16 Diagnosis 18 Extras 19 Help About 23 Overview 15 Settings 20 S Screen Error Memory 31 Machine Info 25 NOVRAM Calibration data 27 Print Preview 37 Service Data Recorder 33 Setup Data 29 Software Update 35 Software Installation 8 Starting the Software 12 System Requirements 7 ...

Page 168: ...Chapter 12 Service Program Option 12 42 Fresenius Medical Care 5008 SM 1 08 04 ...

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