Flavor Burst FB 80Sa-08 Manual Download Page 3

Page: 3 / 76

DO NOT

install the unit in an area where

a water jet could be used, and do not use a
water jet to clean or rinse the system. Failure to
follow these instructions may result in serious
electrical shock.

NOISE LEVEL:

Airborne noise emission does

not exceed 70 dB(A) when measured at a
distance of 1.0 meter from the surface of the
machine and at a height of 1.6 meters from the
floor.

NOTE:

Operations Manual subject to

change.

Contact your local distributor for most

recent updates concerning the FB 80Sa unit.

Summary of Contents for FB 80Sa-08

Page 1: ...80Sa unit with this manual It is important that the operator carefully review the warranty and installation documents accompanying the unit before using this system Any questions or concerns regarding...

Page 2: ...ment cabinet in 1 gallon disposable bags Proper syrup injection rate is maintained by adjusting the flavor level on the system keypad Components of the FB 80Sa system should be cleaned daily to ensure...

Page 3: ...structions may result in serious electrical shock NOISE LEVEL Airborne noise emission does not exceed 70 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height o...

Page 4: ...avor line and Blending Assembly when not in use 6 MIS 3026 SURFACE RACEWAY 2 FEET 1 Attaches flavor lines to side of freezer 7 N A CABINET ASSEMBLY 1 Houses flavor trays electronics and pumps 8 CAB 11...

Page 5: ...4 General System Overview 26000 2 1 3 5 7 9 10 11 8 6 4 12 Figure 1...

Page 6: ...ush tubes 13 CAB 134 DIVIDER PANEL 1 Holds tray support brackets and divides flavor trays 14 CAB 144R RIGHT PANEL BRACKET 3 Holds tray support rails 15 CAB 144L LEFT PANEL BRACKET 3 Holds tray support...

Page 7: ...FAS 2035 8 32 NUTS EXT LOCK WASHER 6 Attaches to screw and holds rubber bumper in place 32 MIS 3074 SHORTY PLUG 1672 6 Covers screw hole in rubber bumper 33 FAS 2040 6 32 X 1 4 TAPPING SCREW 24 Secur...

Page 8: ...3171 B SUSPENSION BRACKET PLATE 1 EACH Supports the Blending Assembly 3C FAS 2011 8 32 X 3 8 PAN HEAD SCREW 1 EACH Connects the bracket assembly plates 3D ROT 535 BRACKET SPRING WASHER 1 EACH Spaces...

Page 9: ...led cavity and prevents syrup leakage 9 INJ 228 BLENDING ASSEMBLY W SYRUP LINES ADAPTER BRACKET 1 Carries syrup to the spout and blends it with product 10 MIS 3151 ACCESSORY HANGING BRACKET 1 Stores t...

Page 10: ...bag to the syrup pump 2A SYR 928 27 1102 99 265 BAG COUPLER 1 EACH Fastens bag fitment to bag connector 2B TUB 811 TUBE SILICONE 188X 375 PE FB80 1 EACH Provides sealed cavity inside bag fitment 2C FI...

Page 11: ...10 Syrup Pump and Related Parts 6 7 5 8 9 10 4 3 26004 1 1D 1C 1A 1E 1B 2 2B 2A 2D 2C Figure 4...

Page 12: ...line 10 FIX 1042 TUBE TO TUBE ELBOW 3 Connects pump tube to reducing union 11 SYR 931 CLEAR TUBING 1 Transports sanitizer to Pump Flush Adapter 12 SAN 701 SANITIZER TANK 1 Holds sanitizer solution 13...

Page 13: ...12 Sanitizer Pump and Related Parts 16 10 13 10 26005 15 1 2 10 9 8 17 16 11 3 4 5 6 7 18 19 20 21 12 14 24 Figure 5...

Page 14: ...434 POWER CABLE 1 Supplies the electronics board with power 6 CAB 137 A ELECTRONICS COVER 1 Protects and covers the electronics microprocessor 7 FAS 2014 8 32 X 1 2 PAN HEAD 15 Secures cover panel to...

Page 15: ...14 Electronic Parts and Connections 26006 4A 4 4B 4C 1 2 5 7 7 9 13 9 7 10 16 15 11 7 6 12 14 8 3 9 Figure 6...

Page 16: ...Provides sealed cavity inside syrup port 7 RUB 627 UPPER ADAPTER O RING FOR ADPT 104R A 1 Creates tension to secure adapter to freezer door 8 INJ 117 TUBE CONNECTOR BODY BLACK 1 Secures flavor line ma...

Page 17: ...16 Spare Parts Kit 10 14 15 2 11 8 9 4 5 1 3 12 13 RUB 627 Large O Ring Also Uses RUB 632 w ADPT 104R RUB 652 R 7 6 26007 Figure 7...

Page 18: ...17...

Page 19: ...ous business day Sanitizing the Blending System 1 Prepare an approved sanitizer solution according to manufacturer s instructions 2 Remove the Manifold cap and set it on a sanitary tray Spray the 9 Tu...

Page 20: ...nding Head syrup port o ring is a wear item and will need to be replaced periodically Check for wear occasionally and always keep a spare on hand in the Spare Parts Kit 1 Install the Blending Head ful...

Page 21: ...check on the Flavor Burst system during opening procedures These areas should be checked and adjusted if necessary 1 Ensure that the Sanitizer Tank has plenty of approved sanitizer solution and refil...

Page 22: ...21...

Page 23: ...ollow these instructions to remove the Blending System from the freezer during closing 1 With a container under the dispensing spout press the WATER SYRUP FLUSH key on the Keypad to purge any remainin...

Page 24: ...roved sanitizer solution according to manufacturer s instructions 2 Clean the restrictor disc with a small brush and detergent water and rinse thoroughly See Figure 24 26057 Figure 24 3 Place the rest...

Page 25: ...Detergent 26063 Figure 29 8 Place only the Blending Head portion in an approved sanitizer solution keeping the Drive Motor above the water line Press WATER SYRUP FLUSH to sanitize the auger Allow the...

Page 26: ...to instructions in the SCHEDULED MAINTENANCE section See Figure 34 9 Tube Assembly Coupler 9 Tube Assembly Tubes Spigot Switch Keypad Bracket Blending Adapter clean according to instructions when free...

Page 27: ...may change flavors periodically as desired 1 Mix approved detergent with warm water according to manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s instru...

Page 28: ...set back down allow the bag to settle in the tray See Figure 40 Figure 40 9 Make sure the syrup bag is settled neatly into the tray and then install the loaded tray into the cabinet See Figure 41 2619...

Page 29: ...to be dispensed and press WATER SYRUP FLUSH to prime the syrup line See Figure 45 26251 Figure 45 15 Once syrup flows consistently from the Blending Head press CANCEL ENTRY to complete the procedure...

Page 30: ...29...

Page 31: ...xed according to the product manufacturer s instructions This Clean In Place procedure is detailed in 3 phases 1 9 Tube Assembly Cleaning 2 Syrup System Cleaning and 3 Reassembly To ensure maximum res...

Page 32: ...hroughout the upcoming processes See Figure 52 Figure 52 CIP Phase 2 Syrup System Cleaning NOTE THE FOLLOWING CLEAN IN PLACE PROCEDURE STEPS 8 17 SHOULD BE COMPLETED CONSECUTIVELY BEGINNING WITH SYRUP...

Page 33: ...NOTE PUMP FLUSH WILL CONTINUE FOR 15 MINUTES YOU MAY CANCEL AT ANY TIME BY TOUCHING THE CANCEL ENTRY KEY HOWEVER EACH LINE MUST COMPLETE THE FULL 15 MINUTE PUMP FLUSH PROCESS BEFORE CLEAN IN PLACE IS...

Page 34: ...the container Using a spray bottle of approved sanitizer solution spray end of the assembly and allow it to sanitize for at least 1 minute See Figure 61 Figure 61 22 Carefully align the pins of the Sy...

Page 35: ...sanitary tray to dry See Figure 68 Figure 68 29 Perform the entire DAILY CLOSING PROCEDURES to clean and sanitize the rest of the Blending System This may also be done during the Pump Flush Process a...

Page 36: ...NUTES IF YOU DO NOT PRESS THE CANCEL ENTRY KEY 4 Repeat this entire process for each additional syrup line 5 When no additional syrup lines remain press the WATER SYRUP FLUSH key to clean the Blending...

Page 37: ...daily cleaning under normal operating conditions Since the fitting is very tight install the Adapter with the freezer door removed Therefore clean only as needed or when disassembling the freezer door...

Page 38: ...ing to manufacturer s instructions before installing the Spout Adapter on the freezer door 9 Set the Adapter on a flat clean surface and then place the freezer door spout upright onto the Adapter Rock...

Page 39: ...d downward brush and clean all exposed surfaces and openings of the Blending Head with detergent water then rinse thoroughly Use a small brush to clean any syrup from the syrup orifices See Figure 85...

Page 40: ...leaning Procedures The following parts of the FB 80Sa do not require daily cleaning Inspect these areas periodically and clean if necessary according to instructions Mix approved detergent with warm w...

Page 41: ...ater and single service towels Also clean and sanitize the Syrup Bag Connectors according to instructions in the Clean In Place procedure in the SCHEDULED MAINTENANCE section Keypad Mounting Bracket F...

Page 42: ...DO NOT IMMERSE OR USE AN EXCESSIVE AMOUNT OF WATER OR DETERGENT IN CLEANING THE SPIGOT SWITCH ASSEMBLY FAILURE TO COMPLY MAY RESULT IN SERIOUS ELECTRICAL SHOCK Figure 95 1 Disconnect the Switch from t...

Page 43: ...Tube Assembly if necessary according to instructions Winterizing the Unit If you will not be using your Flavor Burst system during the off season or other extended periods of time you should winteriz...

Page 44: ...the WATER SYRUP FLUSH key until the sanitizer solution is removed from the sanitizer line See Figure 99 26250 Figure 99 6 Clean the Blending Assembly and other parts for off season storage according...

Page 45: ...ers See the ALTERNATE PARTS AND KITS BY FREEZER MODEL section for more information Since the fitting is very tight install the Adapter with the freezer door removed Keep replacement o rings in the Spa...

Page 46: ...ur freezer model When possible mount the Switch directly onto the face of the freezer If this is not possible configure the Bracket so that the Switch is in the proper position See Figure 104 Figure 1...

Page 47: ...The Keypad is attached to the freezer with the Keypad Mounting Bracket 1 Slide the Keypad onto the main Bracket plate and assemble the two Bracket parts in the style that will best suit your freezer a...

Page 48: ...The Keypad hinges on the upper hand knob Secure the Bracket by tightening the hand knobs See Figure 114 26124 Figure 114 Connecting the Unit Syrup Line The syrup lines attached at the lower back of t...

Page 49: ...e approximately 2 gallons 9 5 Liters of approved sanitizer solution according to manufacturer s instructions 2 Insert one end of the sanitizer tube into the fitting located at the lower back of the ca...

Page 50: ...sanitizer solution Allow them to sanitize for at least 1 minute See Figure 125 Figure 125 5 Place the 9 Tube Assembly and Manifold cap on a sanitary tray to dry See Figure 126 26189 Figure 126 Instal...

Page 51: ...Head fully over the Blending Adapter so that the locking collar covers the tabs on the Adapter Rotate the locking collar to secure See Figure 130 26042 Figure 130 4 Install the Mounting Bracket over t...

Page 52: ...ide of the freezer The Casing should be attached on the side that the 9 Tube Assembly tubes wrap around to the back of the freezer It should also be installed at the same height as the Blending Assemb...

Page 53: ...es wrap around to the back of the freezer It should also be installed level just below the Keypad Bracket 3 Clean rinse and dry thoroughly the area on which the Bracket will be mounted using detergent...

Page 54: ...r switch is in the off position Connect the Motor Cable and the Keypad Cable to the appropriate fitments on the Electronics Board located at the back of the cabinet See Figure 145 26220 Figure 145 2 T...

Page 55: ...r you may change flavors periodically as desired 1 Mix approved detergent with warm water according to manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s...

Page 56: ...igure 156 10 Using a spray bottle of approved sanitizer solution spray the syrup bag fitment and the Syrup Bag Connector Allow these parts to sanitize for at least 1 minute See Figure 157 26271 Figure...

Page 57: ...ANT TO PROCEED WITH STEP 15 AS TIME ALLOWS DURING THE PUMP FLUSH FUNCTION IF AN ADDITIONAL FLAVOR NEEDS TO BE INSTALLED 15 Repeat Steps 3 14 for each additional flavor until all flavors have been inst...

Page 58: ...57...

Page 59: ...te that particular syrup pump If the Syrup Bag Connector for that particular pump is connected to a syrup bag this function is used to prime that particular syrup pump and syrup line If the Syrup Bag...

Page 60: ...avor in a multi flavored serving in the Combo Timer mode It also shows the timing that is set for each serving size in the Timer mode The Increase and decrease keys control these levels in the graph T...

Page 61: ...graph represent 0 See Figure 163 26311 3 example Figure 163 3 Select 2 count the bars and record it as the second to last digit in the serving count Continue this process for keys 3 8 See Figure 164 2...

Page 62: ...the desired amount of product return the draw handle to the closed position See Figure 169 26212 Figure 169 NOTE WHEN THE SWITCH LEVER IS RELEASED THE SYRUP FLOW STOPS 4 On occasion it may be desirab...

Page 63: ...flavor that needs to be adjusted When finished press the SYRUP FLOW key to exit the mode and lock in the syrup levels See Figure 174 26283 Figure 174 5 Draw a serving for each adjusted flavor to dete...

Page 64: ...the syrup levels See Figure 178 26287 Figure 178 Adjusting Multi Flavored Timing When using the multi flavored function i e when more than one flavor is selected for a single serving the timing of the...

Page 65: ...uct at a preset time for each serving size small medium and large This helps the operator draw consistent sizes Also the unit is programmed to automatically cease the flow of syrup seconds before the...

Page 66: ...crease the size until the desired number of bar graph lights are illuminated See Figure 187 26298 INCREASE SIZE DECREASE SIZE Figure 187 5 Press the TIMER key to exit the mode and lock in the setting...

Page 67: ...tlet on back of the unit Power Cord is disconnected from power source outlet Keypad Cable is disconnected from receptacle on the back of unit The power fuse in the power entry module is blown The F 2...

Page 68: ...gged The Switch stereo plug and Keypad jack are unplugged or not fully engaged The Spigot Switch is faulty The Keypad switch cable is faulty If an integrated switch is used the switch lever is not act...

Page 69: ...ter according to instructions Replace the items Always keep replacements in the Spare Parts Kit Call for service or replace the Adapter Probable Cause The Switch stereo plug and Keypad jack are unplug...

Page 70: ...ed in place by inserting it fully into the opening and rotating it off center Replace the 9 Tube Assembly Probable Cause The Blending Head is not properly installed onto the Spout Adapter The lower bl...

Page 71: ...ng the function is faulty The Sanitizer Tank is empty One or more of the water line connections are not fully engaged and therefore allowing air intake while the pump is operating The sanitizer pump i...

Page 72: ...71...

Page 73: ...Assembly opening DAILY CLOSING PROCEDURES page 22 Blending Head Blending Motor 9 Tube Assembly opening Keypad Exposed Surfaces of the Cabinet SCHEDULED MAINTENANCE page 30 9 Tube Assembly Parts Syrup...

Page 74: ...tly during opening and closing procedures and replaced as needed The Spare Parts Kit should contain replacements for these wear items Be sure to keep replacements in stock inside the Spare Parts Kit f...

Page 75: ...tallation requirements This includes adapter kits adapters brackets and switches for various freezer models and manufacturers Please contact your local distributor or visit us online at www flavorburs...

Page 76: ...anel inside the cabinet Complete for quick reference when this information is requested 1 Model Number FB 80Sa _____________________________ 2 Serial Number ____________________________________ 3 Volt...

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