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Fayat DYNAPAC CC1400C, Instruction Manual, Page: 191 / 239

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Fayat DYNAPAC CC1400C Instruction Manual Download Page 191

Maintenance - 1000h

4812164601_C.pdf

2023-01-05

Fig. Diesel engine -
D1803 (Tier 4f / Stage V)
 1. Belt
 2. Bolt and nut
 3. Deflection between 7 to 9 mm
(0.28 to 0.35 in.) 

1

2

3

If the belt tension is not sufficient:
- Loosen the fastening bolts that hold the alternator in
place.
- Use a prybar/lever and place it between the
alternator and engine block.
- Push the alternator outwards to achieve the required
belt tension.

Tighten the bolts holding the alternator with
the correct torque.

If the belt is loose or damaged, it may result in
insufficient charging. Adjust or replace the belt.

If the belt is loose or damaged, it may result in
insufficient charging. Adjust or replace the belt.

1

2

3

Fig. Diesel engine -
V2203-M (Stage IIIA)
 1. Belt
 2. Bolt and nut
 3. Deflection between 7 to 9 mm
(0.28 to 0.35 in.)

2

2 3

Fig. Diesel engine -
V2403-CR (Tier 4f / Stage V)
 1. Belt
 2. Bolt and nut
 3. Deflection between 7 to 9 mm
(0.28 to 0.35 in.)

175

Summary of Contents for DYNAPAC CC1400C

Page 1: ...8 CC1200C VI Tier 4f 18 5 kW 10000399xxA021830 CC1200C VI Tier 4f 18 5 kW 10000399xxA021830 CC1200C VI Tier 4f 28 kW 10000400xxA021646 CC1200C VI Tier 4f 28 kW 10000400xxA021646 CC1200C VI Stage V 18 5 kW 10000447xxA023516 CC1200C VI Stage V 18 5 kW 10000447xxA023516 CC1200C VI Stage V 28 kW 10000455xxA032884 CC1200C VI Stage V 28 kW 10000455xxA032884 CC1300C VI Stage IIIA 35 kW 10000472xxA025504 ...

Page 2: ......

Page 3: ...iving near edges 8 Safety Optional 9 Edge cutter compactor 9 Chip spreader 10 Special instructions 11 Standard lubricants and other recommended oils and fluids 11 Higher ambient temperatures above 40 C 104 F 11 Lower ambient temperature Freeze risk 11 Temperatures 11 high pressure cleaning 11 Fire fighting 12 Fire extinguisher 12 Roll Over Protective Structure ROPS 12 Battery handling 13 Jump star...

Page 4: ...emission 23 Tightening torque 24 Foldable ROPS bolts 25 Hydraulic system 25 Slopes 26 Machine description 27 Diesel engine 27 Electrical system 27 Propulsion system Transmission 27 Brake system 27 Steering system 27 ROPS 27 Identification 28 Product and component plates 28 Product identification number on the frame 29 Explanation of 17PIN serial number 29 Machine plate 30 Engine plates 30 Location...

Page 5: ...ration frequency CC1100 C VI CC1400 C VI with single amplitude 48 Mechanical speed control 48 Electronic speed control 48 Navigation submenus 49 Function description Display 49 Display explanations 49 Transport mode 50 Submenu Regeneration D1803 Tier 4f Stage V V2403 CR Tier 4f Stage V 51 Soot 51 Submenu Error code list 53 User settings 54 SERVICE MENU 54 Working mode Vibration 56 Working mode Vib...

Page 6: ...iver seat Adjustment 68 Parking brake Check 69 Reserve brake Control 70 Instruments and lamps Checking 70 Interlock 71 Sprinkler system wheels 71 Operator position 72 Adjusting the Off set 72 Flow divider Optional 73 Starting 73 Starting the engine 73 D1703 V2203 M E3B Stage IIIA 73 D1803 V2403 CR E4B Tier 4f V2403 CR E5B Stage V 74 Driving 75 Operating the roller 75 D1703 V2203 M E3B Stage IIIA 7...

Page 7: ...80 Parking 81 Chocking the drums 81 Battery disconnector 81 Long term parking 83 Engine 83 Battery 83 Air cleaner exhaust pipe 83 Fuel tank 83 Hydraulic reservoir 83 Steering cylinder hinges etc 84 Watering system 84 Hoods tarpaulin 84 Miscellaneous 85 Lifting 85 Locking the articulation 85 Lifting the roller 86 Lifting the roller with a single point lift Optional CC1100 C VI CC1200 C VI only 87 U...

Page 8: ...1100 C VI CC1200 C VI for loading Side across the trailer 97 Securing CC1300 C VI CC1400 C VI for loading 98 Foldable ROPS 100 Operating instructions Summary 101 Preventive maintenance 103 Acceptance and delivery inspection 103 Warranty 103 Maintenance Lubricants and symbols 105 Maintenance symbols 108 Maintenance Maintenance schedule 109 Service and maintenance points 109 General 110 Every 10 hou...

Page 9: ...engine Check oil level 120 Hydraulic reservoir Level check Filling 122 Air circulation Check 122 Fuel tank Filling 123 Water tank Filling 123 Sprinkler system Drum Checking Cleaning 124 Sprinkler system Wheels Check Cleaning 125 Sprinkler Drain Anti freeze 125 Pump system Tire Check Cleaning 126 Sprinkler system Drum Cleaning of sprinkler nozzle 127 Scrapers fixed Checking Setting 127 Scrapers spr...

Page 10: ... 138 Maintenance measures 250 h 139 Battery Check condition 139 Engine oil and oil filter Change 140 Air cleaner Cleaning 142 Replacing belts Checking the belt tension 142 Check Coolant system 144 Check Air intake hoses 145 Function of the cooling water system CC1100 C VI CC1200 C VI 146 Check Coolant system 146 Filling coolant 146 Function of the cooling water system CC1300 C VI 1400 C VI 147 Che...

Page 11: ... V2203 M Stage IIIA 158 D1803 CR Tier 4f Stage V V2403 CR E4B Tier 4f V2403 CR E5B Stage V 158 Fuel tank Cleaning 158 Check Air intake hoses 159 Fuel filter s water separator Draining on machines equipped with this 160 Replacing belts Checking the belt tension 160 Coolers Checking Cleaning 162 Maintenance 1000h 163 Battery Check condition 163 Engine oil and oil filter Change 164 Drum oil level Ins...

Page 12: ...belt tension 174 Fuel tank Cleaning 176 Checking Diesel engine valve clearance 176 Coolers Checking Cleaning 177 Check Air intake hoses 178 Maintenance measures 1500 h only Tier 4f Stage V 28 kW and 37 kW and Stage V 37 kW 179 Check Spreader 179 Check EGR cooler 179 Checking of injector tip 179 Replacing the oil separator 179 Maintenance 2000h 181 Battery Check condition 181 Engine oil and oil fil...

Page 13: ... Fuel tank Cleaning 191 Coolers Checking Cleaning 192 Emulsion tank Draining 193 Water tank Draining 193 Water tank Cleaning 194 Edge cutter Optional Lubrication 194 Hydraulic reservoir fluid change 195 Drum Oil change 196 Checking Diesel engine valve clearance 196 Replacing belts Checking the belt tension 196 Steering joint Check 198 Maintenance 3000h 199 Battery Check condition 199 Engine oil an...

Page 14: ...Stage V 210 Fuel tank Cleaning 210 Check Air intake hoses 211 Coolers Checking Cleaning 212 Water tank Draining 213 Water tank Cleaning 213 Checking Diesel engine valve clearance 213 Hydraulic reservoir fluid change 214 Draining of water separator 215 Replacing belts Checking the belt tension 215 Cleaning of DPF D1803 and V2403 CR Tier 4f Stage V only 217 Checking the EGR system D1803 and V2403 CR...

Page 15: ...ing the DPF pipes and connections D1803 V2403 CR Tier 4f Stage V 220 Checking the EGR pipes and connections D1803 V2403 CR Tier 4f Stage V 220 Check the Manifold D1803 V2403 CR Tier 4f Stage V 220 Maintenance every 24th month Every other year 221 Check Coolant system 221 Check Air intake hoses 222 ...

Page 16: ...r h 4812164601_C pdf 2023 01 05 ...

Page 17: ...e found in ISO 7130 Signal symbols and meaning WARNING Indicates potential hazardous situation procedure which if not avoided could result in death or serious injury WARNING Indicates potential hazardous situation procedure which if not avoided could result in death or serious injury CAUTION Indicates potential hazardous situation procedure which if not avoided could result in minor or moderate in...

Page 18: ...structions in this manual carefully Always follow the safety instructions Ensure that this manual is always easily accessible Read the entire manual before starting the machine and before carrying out any maintenance Read the entire manual before starting the machine and before carrying out any maintenance Replace immediately the instruction manuals if lost damaged or unreadable Replace immediatel...

Page 19: ...ons for periodic maintenance where maintenance after every 10 and 50 hours of operation can be performed by the machine operator Other maintenance intervals must be carried out by accredited Dynapac service personnel Additional instructions for the engine can be found in the manufacturer s engine manual Additional instructions for the engine can be found in the manufacturer s engine manual Specifi...

Page 20: ...Introduction 4812164601_C pdf 2023 01 05 4 ...

Page 21: ... have full bearing strength or the edge is close to a slope Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller Never operate with the drum outside the edge the substrate might not have full bearing strength or the edge is close to a slope Avoid operating close to edges and ditches and...

Page 22: ...ade after written approval has been given by Dynapac Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fluid is cold Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fluid is cold For your own protection alw...

Page 23: ...down sloping ground Work driving Dynapac always recommends mounted ROPS Roll Over Protective Structure and seat belt usage Dynapac always recommends mounted ROPS Roll Over Protective Structure and seat belt usage On machines with foldable ROPS make sure that the ROPS is correctly mounted in the upright position during all operation On machines with foldable ROPS make sure that the ROPS is correctl...

Page 24: ...rum outside the edge the substrate might not have full bearing strength or the edge is close to a slope Keep in mind that the machine s center of gravity moves outwards when steering For example the center of gravity moves to the right when you steer to the left Keep in mind that the machine s center of gravity moves outwards when steering For example the center of gravity moves to the right when ...

Page 25: ...of being crushed The edge cutter consists of rotating components and there is a risk of being crushed The tool must be returned to the transport position raised position 1 every time it has been used The tool must be returned to the transport position raised position 1 every time it has been used If the edge cutter and its parts are dismantled make sure that it is set in a relieved position and re...

Page 26: ...n the area of operation while the machine is in use The operator must make sure that nobody is in the area of operation while the machine is in use The machine must NOT be lifted from a single point lift if the chip spreader is fitted CC1100C VI CC1200C VI only The machine must NOT be lifted from a single point lift if the chip spreader is fitted CC1100C VI CC1200C VI only Risk of crushing and pin...

Page 27: ...g fluids must be used for other components Hydraulic system mineral oil Shell Tellus S2V100 or similar Lower ambient temperature Freeze risk Make sure that the watering system is empty drained of water sprinkler hoses tank s or that anti freeze has been added to prevent the system freezing Close the ball valve and draw up the anti freeze liquid through the filter See the chapter dealing with Sprin...

Page 28: ...lass carbon dioxide fire extinguisher can also be used Fire extinguisher Fig Plarform 1 Fire extinguisher 1 A fire extinguisher can be ordered as an option Though different standards are used around the world If not using the original fire extinguisher place your extinguisher as in the picture A 4 kg extinguisher is recommended Mount it appropriately and make sure it does not create any hazards Ro...

Page 29: ...he dead battery A spark can ignite the oxy hydrogen gas formed around the battery Do not connect the negative cable to the negative terminal on the dead battery A spark can ignite the oxy hydrogen gas formed around the battery Check that the battery used for jump starting has the same voltage as the dead battery Check that the battery used for jump starting has the same voltage as the dead battery...

Page 30: ...Special instructions 4812164601_C pdf 2023 01 05 14 ...

Page 31: ...ective Limit is 5 m s Measured hand arm vibrations also were below the action level of 2 5 m s specified in the same directive Limit is 5 m s Noise level The noise level is measured in accordance with the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market with the vibration switched on on soft polymer material and with the operator s seat in the transport...

Page 32: ...0C VI 1210 48 CC1200C VI 1340 53 CC1200C VI 1340 53 R1 Turning radius outer R1 Turning radius outer CC1100C VI 3710 146 CC1100C VI 3710 146 CC1200C VI 3770 148 CC1200C VI 3770 148 R2 Turning radius inner R2 Turning radius inner CC1100C VI 2640 104 CC1100C VI 2640 104 CC1200C VI 2570 101 CC1200C VI 2570 101 W1 Wheel width W1 Wheel width CC1100C VI 235 9 2 CC1100C VI 235 9 2 CC1200C VI 244 9 6 CC120...

Page 33: ... edge cutter Machine width B with double edge cutter Machine width CC1300C VI 1425 56 CC1300C VI 1425 56 CC1400C VI 1505 59 CC1400C VI 1505 59 R1 Turning radius outer R1 Turning radius outer CC1300C VI 4330 170 CC1300C VI 4330 170 CC1400C VI 4370 172 CC1400C VI 4370 172 R2 Turning radius inner R2 Turning radius inner CC1300C VI 3030 119 CC1300C VI 3030 119 CC1400C VI 2990 118 CC1400C VI 2990 118 W...

Page 34: ... H1 Height with ROPS 2542 100 H1 Height with ROPS 2542 100 H2 Height without ROPS 1744 68 5 H2 Height without ROPS 1744 68 5 K1 180 7 K1 180 7 K2 550 22 K2 550 22 L Length 2375 93 5 L Length 2375 93 5 Length with chip spreader 3220 127 Length with chip spreader 3220 127 S Thickness drum amplitude Nominal S Thickness drum amplitude Nominal CC1100C VI 12 0 47 CC1100C VI 12 0 47 CC1200C VI 13 0 51 CC...

Page 35: ...08 H1 Height with ROPS 2740 108 H2 Height without ROPS 2025 80 H2 Height without ROPS 2025 80 H Height with Canopy 2855 112 H Height with Canopy 2855 112 K1 Ground clearance 190 7 5 K1 Ground clearance 190 7 5 K2 Curb clearance 690 27 K2 Curb clearance 690 27 L Length 2830 111 L Length 2830 111 Length with chip spreader 3625 143 Length with chip spreader 3625 143 S Thickness drum amplitude Nominal...

Page 36: ...d roller including ROPS CC1100C VI 2212 kg 4 877 lbs CC1100C VI 2212 kg 4 877 lbs CC1200C VI 2311 kg 5 096 lbs CC1200C VI 2311 kg 5 096 lbs CC1300C VI 3700 kg 8 157 lbs CC1300C VI 3700 kg 8 157 lbs CC1400C VI 3900 kg 8 598 lbs CC1400C VI 3900 kg 8 598 lbs Working capacity Propulsion Propulsion Speed range Speed range CC1100C VI CC1200C VI 0 10 km h 0 6 2 mph CC1100C VI CC1200C VI 0 10 km h 0 6 2 m...

Page 37: ...litude 0 5 mm 0 02 in Vibration frequency High Low Vibration frequency High Low D1703 66 61 Hz 3960 3660 vpm D1703 66 61 Hz 3960 3660 vpm D1803 65 61 Hz 3900 3660 vpm D1803 65 61 Hz 3900 3660 vpm Centrifugal force High Low Centrifugal force High Low CC1100C VI CC1100C VI D1703 29 25 kN 6519 5620 lb D1703 29 25 kN 6519 5620 lb D1803 28 25 kN 6295 5620 lb D1803 28 25 kN 6295 5620 lb CC1200C VI CC120...

Page 38: ...vpm Dual amplitudes 61 54 Hz 3 660 3 240 vpm Centrifugal force Centrifugal force CC1300C VI Single amplitude CC1300C VI Single amplitude V2203 M 38 31 kN 8 543 6 969 lb V2203 M 38 31 kN 8 543 6 969 lb V2403 CR 38 31 kN 8 543 6 969 lb V2403 CR 38 31 kN 8 543 6 969 lb CC1300C VI Dual amplitudes CC1300C VI Dual amplitudes V2203 M 38 21 kN 8 543 4 721 lb V2203 M 38 21 kN 8 543 4 721 lb V2403 CR 38 21 ...

Page 39: ...ycle in Regulation EU 2016 1628 Manufacturer Model Test cycle CO2 emission g kWh Manufacturer Model Test cycle CO2 emission g kWh Kubota D1703 M DI E4B 18 5 kW Stage V NRSC 938 3 Kubota D1703 M DI E4B 18 5 kW Stage V NRSC 938 3 Kubota D1803 CR E5B 28 kW Stage V NRTC 858 7 Kubota D1803 CR E5B 28 kW Stage V NRTC 858 7 Kubota D1803 CR E5B 28 kW Stage V NRSC 802 7 Kubota D1803 CR E5B 28 kW Stage V NRS...

Page 40: ...70 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100 PROPERTY CLASS Metric coarse screw thread bright galvanized fzb Metric coarse thread zinc treated Dacromet GEOMET PROPERTY CLASS M thread 10 9 Oiled 10 9 Dry 12 9 Oiled 12 9 Dry M thread 10 9 Oiled 1...

Page 41: ...lt dimensions M16 Bolt dimensions M16 Strength class 10 9 Strength class 10 9 Tightening torque 305 Nm Zinc flake Tightening torque 305 Nm Zinc flake Always replace a lost bolt with an original bolt Hydraulic system Opening pressure Absolute pressure MPa Opening pressure Absolute pressure MPa CC1100C VI CC1200C VI CC1300C VI CC1400C VI CC1100C VI CC1200C VI CC1300C VI CC1400C VI Drive system 35 0 ...

Page 42: ...opes Max 20 or 36 Max 20 or 36 The recommended max slope angle is for a machine that runs straight on hard flat surface Unstable ground vibration on speed and steering the machine can all cause the machine to topple at smaller angles than specified here 26 ...

Page 43: ...deflection angle of the control lever from neutral Brake system The brake system consists of a service brake secondary brake and parking brake The service brake is hydrostatisc and is activated by moving the control lever to neutral Secondary Parking brake The secondary and parking brake system consists of sprung multiple disc brakes in the motors The brakes are released with hydraulic pressure an...

Page 44: ...oduct and component plates 1 2 3 4 4 CC1100C VI CC1200C VI 1 2 3 4 4 CC1300C VI CC1400C VI 1 Product plate Product Identification Number PIN model type designation 1 Product plate Product Identification Number PIN model type designation 2 Engine plate Type description product and serial numbers 2 Engine plate Type description product and serial numbers 3 ROPS plate Certification product and serial...

Page 45: ... Fig PIN Front frame 1 Serial number The machine PIN product identification number 1 is punched on the right side of the front frame Explanation of 17PIN serial number 100 00123 V x A 123456 100 00123 V x A 123456 A B C F A B C F A Manufacturer B Family Model C Check letter F Serial number 29 ...

Page 46: ...tification number serial number 4 maximum weight 5 service weight 6 engine power 7 year of manufacture 8 If the machine is delivered outside of the EU the plate may not have a CE marking and the year of manufacture 2 3 4 5 6 7 8 Please state the machine s PIN serial number when ordering parts Engine plates The engine s type plate 1 is located on top of the cylinder head cover The plate specifies t...

Page 47: ...A 1 Type plate 2 Engine series plate Please specify the engine serial number when ordering spares Refer also to the engine manual 1 2 Fig Engine D1703 M DI E4B Tier 4f Stage V 1 Type plate 2 Engine series plate Fig Engine D1803 CR Tier 4f Stage V 1 Type plate 2 Engine series plate 1 2 31 ...

Page 48: ...Machine description 4812164601_C pdf 2023 01 05 1 2 Fig Engine V2203 M Stage IIIA 1 Type plate 2 Engine series plate 2 1 Fig Engine V2403 CR Tier 4f Stage V 1 Type plate 2 Engine series plate 32 ...

Page 49: ...ombi 4700791342 7 Warning edge cutter 4700904083 19 Flow divider optional 4700355981 7 Warning edge cutter 4700904083 19 Flow divider optional 4700355981 8 Lifting point 4700357587 20 Bio hydraulic fluid Panolin 4700792772 8 Lifting point 4700357587 20 Bio hydraulic fluid Panolin 4700792772 9 Manual compartment 4700903425 21 Diesel fuel Tier 4f Stage V 4811000345 9 Manual compartment 4700903425 21...

Page 50: ...4700791342 7 Warning edge cutter 4700904083 19 Flow divider optional 4700355981 7 Warning edge cutter 4700904083 19 Flow divider optional 4700355981 8 Lifting point 4700357587 20 Bio hydraulic fluid Panolin 4700792772 8 Lifting point 4700357587 20 Bio hydraulic fluid Panolin 4700792772 9 Manual compartment 4700903425 21 Diesel fuel Tier 4f Stage V 4811000345 9 Manual compartment 4700903425 21 Dies...

Page 51: ...der new decals if they have become illegible Use the part number specified on each decal If a part is replaced and this part have a decal make sure to also order the decal 4700903422 Warning Crush zone articulation drum Maintain a safe distance from the crush zone Two crush zones on machines fitted with pivotal steering 4700903423 Warning Rotating engine components Keep your hands at a safe distan...

Page 52: ...one 4700903422 Warning Crush zone chip spreader optional Risk of personal injury or being crushed Keep well clear of the spreader s working area 4700908229 Warning Risk of crushing apply locking device The articulation must be locked when lifting Read the instruction manual 4812125363 Warning Locking during transport The articulation must be locked during transport and lifting but be open during o...

Page 53: ...5 4811000080 Warning Chip spreader optional The spreader has rotating components Never insert your hands or any objects when the spreader is in operation Always stop the roller motor before carrying out adjustments or maintenance on the spreader 37 ...

Page 54: ...Machine description 4812164601_C pdf 2023 01 05 4812129673 Warning CALIFORNIA Proposition 65 38 ...

Page 55: ...294 12 Noise power level CC1300C VI CC1400C VI 13 Hydraulic fluid level 16 Air pressure 12 Noise power level CC1300C VI CC1400C VI 13 Hydraulic fluid level 16 Air pressure 4700791274 4700272373 4812116992 4700791274 4700272373 4812116992 17 Water 18 Sprinkler Combi 19 Flow divider option 17 Water 18 Sprinkler Combi 19 Flow divider option 4700991657 4700791342 4700355981 4700991657 4700791342 47003...

Page 56: ...Machine description 4812164601_C pdf 2023 01 05 24 Forward Reverse lever 24 Forward Reverse lever 4812130376 4812130376 40 ...

Page 57: ...r 11 Storage compartment 16 Parking brake 6 Flow divider 11 Storage compartment 16 Parking brake 7 Forward Reverse lever 12 Hazard indicators 17 Membrane panel Function keys 7 Forward Reverse lever 12 Hazard indicators 17 Membrane panel Function keys 8 Seat switch 13 Driving lights 18 Control panel Display 8 Seat switch 13 Driving lights 18 Control panel Display 19 Edge cutter Right Left 19 Edge c...

Page 58: ...pper position Traffic lighting goes on Intermediate position Lighting switched off Lower position Parking light goes on 14 Direction indicators switch Optional When depressed to the left the left direction indicators are on etc In the middle position the function is shut off 14 Direction indicators switch Optional When depressed to the left the left direction indicators are on etc In the middle po...

Page 59: ...on the display Less serious fault Rectify as soon as possible Launched together with a message on the display 3 Glowing Yellow 3 Glowing Yellow The symbol must go out before the ignition key is moved to position II for activation of the starter motor The symbol must go out before the ignition key is moved to position II for activation of the starter motor 4 Parking brake indicator Red 4 Parking br...

Page 60: ...hot Stop the engine immediately and locate the fault Refer also to the engine manual Warning symbol hydraulic fluid temperature If this symbol is shown the hydraulic fluid is too hot Do not drive the roller allow the fluid to cool by running the engine on idle and then locate the fault Warning symbol hydraulic fluid temperature If this symbol is shown the hydraulic fluid is too hot Do not drive th...

Page 61: ...ptional permitted Activates working mode which makes it possible to use vibration and edge cutter optional LED OFF Transport mode LED OFF Transport mode LED LEFT Working mode vibration Red LED LEFT Working mode vibration Red LED CENTER Working mode edge cutter Optional LED CENTER Working mode edge cutter Optional LED RIGHT Working mode chip spreader Optional LED RIGHT Working mode chip spreader Op...

Page 62: ...kler Red LED LEFT Manual sprinkler Red LED RIGHT Automatic sprinkler LED RIGHT Automatic sprinkler Sprinkler timer Sprinkler timer LED OFF No timer function Continuously on when the lever is not in the neutral position LED OFF No timer function Continuously on when the lever is not in the neutral position LED LEFT Minimal amount of water Red LED LEFT Minimal amount of water Red LED CENTER Increase...

Page 63: ...e cutter up Working mode 1 Vibration front Vibration rear Edge cutter up Edge cutter mode 2 Vibration front Edge cutter down Edge cutter up Edge cutter mode 2 Vibration front Edge cutter down Edge cutter up Spreader mode 3 Vibration front Spreader Edge cutter up Spreader mode 3 Vibration front Spreader Edge cutter up Right lever RH Left lever LH 2 3 1 Machine with dual controls option Fig Double f...

Page 64: ...er position ECO 2 both the engine speed and vibration frequency are low If the speed control is in the lowermost position ECO 3 both the engine speed and vibration frequency are high Fig Electronic speed control 1 LED lamp for Low speed frequency ECO 2 LED lamp for High speed frequency 1 2 Electronic speed control If the LED lamp in the center is lit green ECO Low engine speed and low vibration fr...

Page 65: ...r settings 3rd press Error code list Transport mode Machine hours 4th press User settings Transport mode Machine hours 4th press User settings 5th press Transport mode Machine hours 5th press Transport mode Machine hours Function description Display Display explanations Fig Start up image When the ignition switch is activated to position I a start up image is shown on the display This image is vis...

Page 66: ... has three options F N R and is shown in the top left of the display Only current status is displayed N Neutral shows that the control lever is in the neutral position and no travel direction arrow is shown on the display F Forwards an arrow directed left is shown in front of F on the display 7 8 Fig Transport mode Machine hours R Backwards an arrow directed right is shown after R on the display T...

Page 67: ...eneration needs to be performed but parameters for automatic regeneration are not met Level 1 If the symbol 1 on the display is lit with a solid light an Automatic regeneration is required For Stage V engines you can choose to perform a Parked regeneration in this mode provided that the conditions for regeneration are met A Yellow warning symbol 6 lights with a solid light No error codes are shown...

Page 68: ...e error code list a Parked regeneration is required This can only be carried out with a Kubota service tool Level 5 If the symbol 1 on the display Flashes Red 5 warning lamp is lit and error code SPN 3701 FMI 00 is launched in the error code list a full DPF filter service is required This can only be carried out by an accredited Kubota representative Fig Regeneration required 9 Elevated exhaust ga...

Page 69: ...esult in any of the warning lamps lighting but are intended as information Yellow alarm The middle degree of severity Together with the error code the yellow warning light will also come on 4 5 6 Fig Sub menu Error code list 5 Red warning symbol Serious fault 6 Yellow warning symbol Less serious fault Red alarm The highest degree of severity Together with the error code the red warning light will ...

Page 70: ...ion of installed software for display 11 and ECU 12 Fig User settings 9 Light settings Day mode 10 Light settings Night mode 11 Software version Display 12 Software version ECU 13 To service test site 13 10 9 12 11 Fig User settings 14 Cursor 15 Section selector 16 Metric Imperial unit 17 Start menu 16 15 17 14 SERVICE MENU The service menu is also accessible via the main menu for adjustments 54 ...

Page 71: ...RAL 3 Move the control lever back to the neutral position 4 Press Enter 12 to save the value The calibration indication now moves to REVERSE 5 Move the control lever back to the reverse position 6 Press Enter 12 to save the value 12 7 Press Enter 12 to save the value in the control unit When calibrating the joystick the values must always be between the following limits Forward F 200 700 Neutral N...

Page 72: ...r forward and rear drums 2 Compaction status off on on front rear drum Press one of the buttons 7 on the far right of the panel The side menu 8 will then appear on the display Fig Working mode Vibration both drums AVC selected 7 8 9 7 The lowermost button 7 activates AVC mode Automatic Vibration Control activation lights the AVC symbol 9 Press the uppermost button 7 and the submenu is displayed Th...

Page 73: ...d changes automatically from medium to high on activation of vibration with low amplitude provided that high has not already been selected The speed decreases automatically from high to medium on activation of vibration with High amplitude if medium speed has not already been selected Edge cutter or chip spreader can only be used at High amplitude Fig Working mode Vibration both drums high amplitu...

Page 74: ...e disabled The round parts below the drum indicated the selected amplitude The edge cutter is maneuvered upward with button 3 on the control level Provided that the parking brake is disabled maneuvering upward can always take place irrespective of the selected mode on the membrane panel s working mode button Fig Forward Reverse lever right 1 Vibration front drum on off 2 Edge cutter down 3 Edge cu...

Page 75: ...ton 3 on the control level Maneuvering can only take place when Working mode Chip spreader is selected on the membrane panel s working mode button High amplitude and disabled parking brake must also be selected The round parts below the drum indicated the selected amplitude The appearance of the chip spreader symbol changes depending on whether it is active or inactive Fig Working mode Chip spread...

Page 76: ...er 8 and the temperature display flashes if the temperature is outside the preset limits The lower and upper preset temperature limits are displayed on the left hand side next to the icons 9 and 10 The desired temperature limit can be set using the buttons 11 and 13 Confirm by pressing button 12 Fig Asphalt temperature range setting 12 11 9 10 13 For the lower temperature limit 100 C is the lowest...

Page 77: ...ed engines and there is no operator assistance here For conditions that are not met and operator assistance is available respective symbols are shown on the display during attempted start up Operator help Workmode The working mode must be selected to activate vibration This also applies to the options edge cutter and chip spreader Operator assistance and the three LED indicators on the working mod...

Page 78: ...ng brake switch 5A 11 F10 Ignition switch ECU 5A 4 F4 FNR lever buttons Seat switch Sprinkler tank level warning Asphalt temperature sensor 5A 12 F11 12V Outlet ECU 15A 4 F4 FNR lever buttons Seat switch Sprinkler tank level warning Asphalt temperature sensor 5A 12 F11 12V Outlet ECU 15A 5 F5 T3 Fuel lift pump Alternator 3A 13 F12 ECU 20A 5 F5 T3 Fuel lift pump Alternator 3A 13 F12 ECU 20A 6 F5 Ti...

Page 79: ...nnector and fuses D1703 V2203 M E3B 1 2 D1703 V2203 M E3B Stage IIIA 1 F8 Main fuse 40A 1 F8 Main fuse 40A 2 F14 Glowing Start relay Fuel solenoid 50A 2 F14 Glowing Start relay Fuel solenoid 50A 3 2 1 4 Fig Master switch and fuses D1803 V2403 CR E4B V2403 CR E5B D1803 V2403 CR E4B Tier 4f V2403 CR E5B Stage V 1 F8 Main fuse 40A 1 F8 Main fuse 40A 2 F13 Engine ECU 50A 2 F13 Engine ECU 50A 3 F14 Sta...

Page 80: ...te 2 on the platform This control unit manages among others automatic vibration control automatic watering control and interlock Relays on machine 1 2 3 Fig Relays Engine compartment D1703 V2203 M E3B Engine compartment D1703 V2203 M E3B Stage IIIA 1 K1 Starting 1 K1 Starting 2 K3 Fuel solenoid 2 K3 Fuel solenoid 3 K5 Glowing Preheater 3 K5 Glowing Preheater 64 ...

Page 81: ... relay 3 K5 Glowing relay 3 K5 Glowing relay Fig Relays in steering column Steering column 1 K2 ECU 1 K2 ECU 2 K6 1 Working lights frame 2 K6 1 Working lights frame 3 K6 2 Working lights ROPS or Water tank 3 K6 2 Working lights ROPS or Water tank 4 K8 Driving lights 4 K8 Driving lights 5 K9 Driving lights direction indicator 5 K9 Driving lights direction indicator 6 K12 1 Sprinkler 6 K12 1 Sprinkl...

Page 82: ...Machine description 4812164601_C pdf 2023 01 05 66 ...

Page 83: ...rtment Turn the key 1 to switched on position The roller is now supplied with power The engine hood must be unlocked during operation unless the battery disconnector is freely accessible from the outside so that the battery voltage can be quickly disconnected if necessary The engine hood must be unlocked during operation unless the battery disconnector is freely accessible from the outside so that...

Page 84: ...ure that the seat is secure before beginning operation Remember to use the seat belt 9 Remember to use the seat belt 9 1 6 3 2 4 9 Fig Driver seat MSG65 1 Locking lever Length adjustment 2 Weight adjustment 4 Backrest inclination 9 Seat belt 3 4 9 Fig Driver seat MSG20 1 Locking lever Length adjustment 2 Weight adjustment 4 Backrest inclination 9 Seat belt 2 1 Length adjustment 1 Weight adjustment...

Page 85: ... 6 is activated The roller can start to roll if the parking brake is not applied Make sure that the parking brake 6 is activated The roller can start to roll if the parking brake is not applied Check the function of the parking brake by activating the parking brake when the roller is moving very slowly forwards backwards Check in both directions Hold the steering wheel and brace yourself for a sud...

Page 86: ... roller must now stop immediately Instruments and lamps Checking 3 22 12 1 Fig Instrument panel 1 Ignition key 3 Emergency stop 12 Sprinkler activation button 22 Display Make sure that the emergency stop button is pulled out and the parking brake is activated Make sure that the emergency stop button is pulled out and the parking brake is activated Turn the ignition key 1 to position 2 Check that t...

Page 87: ...stop if the parking brake is activated The diesel engine will switch off immediately if for any reason the forward reverse lever is moved out of neutral when the operator is not sitting down and the parking brake button has not been activated Sit down for all operations Sit down for all operations 1 Fig Operator platform 1 Switch for Sprinkler system wheels Sprinkler system wheels The switch on th...

Page 88: ...he elements are worn this will have a negative effect on comfort Ensure that the platform floor is clean to avoid the risk of slipping Ensure that the platform floor is clean to avoid the risk of slipping 1 2 Fig Articulated joint 1 Nut 2 Washer 3 Articulated joint holder 3 Adjusting the Off set Lift up the front drum just above ground level Place a jack on the rear frame to support the articulate...

Page 89: ...pulled out and the parking brake 31 is activated Set the forward reverse lever 6 in neutral The engine can only be started when the lever is in neutral Do not run the starter motor for too long If the engine does not start wait a minute or so before trying again Do not run the starter motor for too long If the engine does not start wait a minute or so before trying again D1703 V2203 M E3B Stage II...

Page 90: ...ow lamp 1 29 Check while warming up the engine that no warning lamps are lit The parking brake lamp 25 will remain on for as long as the parking brake switch is activated When starting and driving a machine that is cold remember that the hydraulic fluid is also cold and that braking distances can be longer than normal until the machine reaches the working temperature When starting and driving a ma...

Page 91: ...erator must be seated inside the machine during all operation Make sure that the area in front of and behind the roller is clear Make sure that the area in front of and behind the roller is clear Release the parking brake and check that the parking brake lamp goes off D1703 V2203 M E3B Stage IIIA Turn the throttle control 2 in backward position D1803 V2403 CR E4B Tier 4f V2403 CR E5B Stage V Press...

Page 92: ...emergency stop by pressing the emergency stop when the roller is moving slowly forwards backwards Check in both directions Hold the steering wheel firmly and brace yourself for a sudden stop The engine switches off and the brakes are activated If malfunction is detected during emergency stop testing replace it immediately with a new one Check the function of the emergency stop by pressing the emer...

Page 93: ...selected on the button Working mode 20 Also in Transport mode 0 LEDs lit the edge cutter compactor can be moved upwards with button 3 A bypass valve prevents the hydraulic system being overloaded The operator should use the ordinary sprinkler system to avoid asphalt sticking to the edge cutter compactor and open the ball valve 5 by the separate sprinkler nozzle on the edge cutter compactor 5 Fig C...

Page 94: ...Display chapter to active Vibration is automatically deactivated when the lowest pre set speed is reached Deactivation is done by pressing button 1 again The machine is equipped with options Standard equipped machine Fig Right Forward Reverse lever 1 2 1 If the machine is in Transport mode and the buttons on the forward reverse lever are pressed the Working mode symbol is shown on the display The ...

Page 95: ...leave the operator platform without activating the parking brake 31 Never leave the operator platform without activating the parking brake 31 Emergency braking 6 3 Fig Control panel 3 Emergency stop 6 Forward Reverse lever Braking is normally activated using the forward reverse lever 6 The hydrostatic transmission brakes the roller when the lever is moved to the neutral position There is a brake o...

Page 96: ...3 V2203 M E3B Stage IIIA Turn the engine speed control 2 back to idling D1803 V2403 CR E4B Tier 4f V2403 CR E5B Stage V Press the LED button 32 so it is set to LOW mode left LED lit Allow the engine to idle for a few minutes to cool down Check instruments and warning lamps to see if any faults are indicated Switch off all lights and other electrical functions Turn the ignition key 1 to the left to...

Page 97: ...road users Chock the drums if the roller is parked on sloping ground Remember that there is a risk of freezing during the winter Empty the water tank Fill antifreeze in the engine s cooling system See also maintenance instructions Remember that there is a risk of freezing during the winter Empty the water tank Fill antifreeze in the engine s cooling system See also maintenance instructions Battery...

Page 98: ...Operation 4812164601_C pdf 2023 01 05 82 ...

Page 99: ...h to avoid rusting Treat exposed parts with anti rust agent lubricate the machine thoroughly and apply grease to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Battery Dismantle the battery batteries from the machine clean the outside and maintenance charge Air cleaner exhaust pipe Cover the air cleaner or its opening with p...

Page 100: ...ment hood and also grease both ends of the forward reverse control bright parts Watering system Empty the water tank and all hoses of water Empty the filter housing and the water pump Undo all sprinkler nozzles Hoods tarpaulin Lower the instrument cover over the instrument panel Cover the entire roller with a tarpaulin A gap must be left between the tarpaulin and the ground If possible store the r...

Page 101: ...roller Articulation must be locked to prevent inadvertent turning before lifting the roller Turn the steering wheel to the straight ahead position Enable the parking brake Pull out the locking pin 2 fitted with a wire and pull up out the locking dowel 3 Fold out the locking arm 1 and secure it to the upper locking lug 4 on rear frame Fit the locking stub 3 in the holes through the locking arm 1 an...

Page 102: ...g equipment Lifting equipment such as chains steel wires straps and lifting hooks must be dimensioned in accordance with the relevant safety regulations for the lifting equipment Stand well clear of the hoisted machine Make sure that the lifting hooks are properly secured Stand well clear of the hoisted machine Make sure that the lifting hooks are properly secured The machine must not be lifted wi...

Page 103: ...sted machine Make sure that the lifting hooks are properly secured Fig Machine plate 5 Maximum weight 5 The machine must not be lifted from the ROPS Roll Over Protective Structure if the machine is not equipped with a single point lift The machine must not be lifted from the ROPS Roll Over Protective Structure if the machine is not equipped with a single point lift The machine must not be lifted f...

Page 104: ...re the roller can be towed The disc brake in each drive motor must be disengaged mechanically according to below following instructions before the roller can be towed 4 Fig Brake housing 4 Center plug Remove the center plug 4 using a screwdriver Screw off the brake tool 1 from its threaded fixing hole Then fix the brake tool 1 in the center hole by tightening the screw 2 until it bottoms in the ho...

Page 105: ...m with a chock to prevent movement the roller can start rolling when the brakes are released The disc brakes in each drive motor must be released mechanically as shown below before the towing the roller The disc brakes in each drive motor must be released mechanically as shown below before the towing the roller Use suitable tools 1 Fig Brake housing 1 Release screw Turn the release screw 1 a 1 1 2...

Page 106: ...ax 3 kph 2 mph and only towed short distances max 300 m 1000 ft The roller must be towed slowly max 3 kph 2 mph and only towed short distances max 300 m 1000 ft When towing retrieving a machine the towing device must be connected to both lifting holes The pulling force shall act longitudinally on the machine as shown in the figure Maximum total pulling force CC1100C VI CC1200C VI 39 kN 9 767 lbf C...

Page 107: ...from moving Open the hood and make sure that the propulsion pump is accessible There is a bypass screw 1 located on the pump that must be unscrewed counterclockwise max two turns to put the drive system ports A and B in bypass mode This function enables a machine to be moved without the drive shaft on the propulsion pump rotating Turn the bypass screw 1 clockwise to reset Fig Propulsion pump CC130...

Page 108: ...tform Never lash over the machine s articulated joint nor over the machine s operator platform Before securing the machine ensure that the parking brake is applied and in good working condition the articulated joint is in closed position the machine is centered laterally on the platform the lashings are in good condition and fulfills the corresponding rules for transport securing Securing CC1100 C...

Page 109: ...o be salted The lashing mounts on the load carrier have LC MSL at least 2 tonnes The lashing mounts on the load carrier have LC MSL at least 2 tonnes Lashings Lashings Ensure that Ensure that The lashings comprise a lashing strap or chain with a permitted load LC MSL of at least 1 6 tonnes 1 600 daN and the lashings are well pre tensioned during the entire transport The lashings comprise a lashing...

Page 110: ... points on the roller and lashing points on the platform L2 and L2 are the longitudinal distances between the lashing points on the roller and lashing points on the platform Load carrier Load carrier Ensure that Ensure that When loaded the vibratory roller is centered laterally on the platform 5 cm When loaded the vibratory roller is centered laterally on the platform 5 cm The parking brake is app...

Page 111: ...n are placed in different lashing mounts on the trailer Lashings that are pulled in opposite directions may be placed in the same lashing mount however Lashing 4 ties the two rollers together to one unit The lashing is drawn from drum to drum or from lashing eye to lashing eye on the front part as well as the rear part of the rollers Lashing 4 ties the two rollers together to one unit The lashing ...

Page 112: ...here is a risk of frost ice and or snow the platform has to be salted The contact surfaces must be clean wet or dry and free from frost ice and snow If there is a risk of frost ice and or snow the platform has to be salted The lashing mounts on the load carrier have LC MSL at least 2 tonnes The lashing mounts on the load carrier have LC MSL at least 2 tonnes Lashings Lashings Ensure that Ensure th...

Page 113: ...as possible LC at least 1 6 tonnes 1600 daN 1 two spring lashings orange one directed to the right and one to the left which are attached on the platform as close to the rollers as possible LC at least 1 6 tonnes 1600 daN 2 two spring lashings green one directed forward and one backward LC at least 1 6 ton 1600 daN 2 two spring lashings green one directed forward and one backward LC at least 1 6 t...

Page 114: ...ansport The lashings comprise a lashing strap or chain with a permitted load LC MSL of at least 1 6 tonnes 1 600 daN and the lashings are well pre tensioned during the entire transport The lashings are placed in different lashing points in the trailer Lashings drawn in opposite directions are allowed to be attached to the same lashing point The lashings are placed in different lashing points in th...

Page 115: ...on the platform Load carrier Load carrier Ensure that Ensure that When loaded the vibratory roller is centered laterally on the platform 5 cm When loaded the vibratory roller is centered laterally on the platform 5 cm The parking brake is applied and in good working condition and the articulated joint lock is closed The parking brake is applied and in good working condition and the articulated joi...

Page 116: ...the same lashing mount however The lashings are kept as short as possible The lashings are kept as short as possible The lashing hooks must not lose grip if the lashings become slack The lashing hooks must not lose grip if the lashings become slack The lashings are protected against sharp edges and corners The lashings are protected against sharp edges and corners The lashings are located symmetri...

Page 117: ...eck the brakes drive slowly Remember that the braking distance will be longer if the hydraulic oil is cold 10 Check the brakes drive slowly Remember that the braking distance will be longer if the hydraulic oil is cold 11 Use vibration only when the roller is in motion 11 Use vibration only when the roller is in motion 12 Check that the drums are thoroughly watered when watering is required 12 Che...

Page 118: ...Operating instructions Summary 4812164601_C pdf 2023 01 05 102 ...

Page 119: ... to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered by the product warranty Warranty The warranty is only valid if the stipulated delivery inspection and the separate service inspection have been completed as per the warranty document and when the mach...

Page 120: ...Preventive maintenance 4812164601_C pdf 2023 01 05 CALIFORNIA Decal and location of decal shown in section Machine description Proposition 65 104 ...

Page 121: ...nts and symbols Always use high quality lubricants and the amounts recommended Too much grease or oil can cause overheating resulting in rapid wear Always use high quality lubricants and the amounts recommended Too much grease or oil can cause overheating resulting in rapid wear 105 ...

Page 122: ...V2403 CR E4B Tier 4f 9 5 liters 10 qts V2403 CR E5B Stage V 9 5 liters 10 qts V2403 CR E5B Stage V 9 5 liters 10 qts Coolant Coolant D1703 M DI E4B Tier 4f Stage V 6 liters 6 3 qts D1703 M DI E4B Tier 4f Stage V 6 liters 6 3 qts D1703 M IDI E3 T3 6 liters 6 3 qts D1703 M IDI E3 T3 6 liters 6 3 qts D1803 CR Tier 4f Stage V 6 liters 6 3 qts D1803 CR Tier 4f Stage V 6 liters 6 3 qts V2203 M E3B Stage...

Page 123: ... fluid must be used when changing or topping up PANOLIN HLP Synth 46 www panolin com DRUM OIL Air temp 15 C 40 C 5 F 104 F Dynapac Gear Oil 300 P N 4812161883 5 liters P N 4812161884 20 liters P N 4812161885 209 liters DRUM OIL Air temp 15 C 40 C 5 F 104 F Dynapac Gear Oil 300 P N 4812161883 5 liters P N 4812161884 20 liters P N 4812161885 209 liters Air temperature 0 C over 40 C 32 F over 104 F S...

Page 124: ...vel Air filter Engine oil filter Battery Engine oil filter Battery Hydraulic reservoir level Sprinkler Hydraulic reservoir level Sprinkler Hydraulic fluid filter Sprinkler water Hydraulic fluid filter Sprinkler water Drum oil level Recycling Drum oil level Recycling Lubricating oil Fuel filter Lubricating oil Fuel filter 108 ...

Page 125: ...chment screws 17 Filler Level plug Drum 3 Cooler 10 Shock absorbers and attachment screws 17 Filler Level plug Drum 4 Air cleaner 11 Hydraulic fluid refilling 18 Emergency stop 4 Air cleaner 11 Hydraulic fluid refilling 18 Emergency stop 5 Battery 12 Hydraulic fluid tank 19 Edge cutter 5 Battery 12 Hydraulic fluid tank 19 Edge cutter 6 Diesel engine 13 Hydraulic fluid filter 20 Tires air pressure ...

Page 126: ...e contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment Before starting up for the first time on that day Before starting up for the first time on that day 3 Clean the outside of the cooler package In dusty conditions when necessary 3 Clean the outside of the cooler package In dusty conditions when necessary 3 Check coolant level 3 Check c...

Page 127: ... condition and that the connections are tight 15 16 Grease the steering joint and the steering cylinder brackets 15 16 Grease the steering joint and the steering cylinder brackets Check the fuel pipe and hose clamps Check the fuel pipe and hose clamps Drain the fuel prefilter water separator Only Tier 4f Stage V Drain the fuel prefilter water separator Only Tier 4f Stage V Every 250 750 1250 1750 ...

Page 128: ...bearings 15 16 Lubricate the articulated joint and the steering cylinder s bearings 3 Check coolant freezing point Change the coolant every other year 3 Check coolant freezing point Change the coolant every other year 4 Replace the air filter main filter 4 Replace the air filter main filter 6 Change the engine s fuel filter Refer to the engine manual 6 Change the engine s fuel filter Refer to the ...

Page 129: ...ngine s fuel prefilter water separator Refer to the engine manual 6 Replace diesel engine s fuel prefilter water separator Refer to the engine manual 3 Check the cooler hoses and hose clamps 3 Check the cooler hoses and hose clamps 1 Clean the fuel tank 1 Clean the fuel tank 3 Clean the cooler package 3 Clean the cooler package 6 Check engine s valve clearances Contact your local Kubota representa...

Page 130: ... 4 Replace the air filters main and backup filter 13 Change hydraulic fluid filter 13 Change hydraulic fluid filter 6 Change the engine s fuel filter Refer to the engine manual 6 Change the engine s fuel filter Refer to the engine manual 6 Replacing the diesel engine s fuel prefilter water separator Refer to the engine manual 6 Replacing the diesel engine s fuel prefilter water separator Refer to ...

Page 131: ...diesel engine s fuel prefilter water separator Refer to the engine manual 6 Replace diesel engine s fuel prefilter water separator Refer to the engine manual 3 Checking cooler hoses and hose clamps 3 Checking cooler hoses and hose clamps 1 Clean the fuel tank 1 Clean the fuel tank 3 Clean the cooler package 3 Clean the cooler package 6 Check the engine valve clearances Contact your local Kubota re...

Page 132: ... Contact your local Kubota representative Check the EGR pipes and connections only D1803 CR V2403 CR Contact your local Kubota representative Check the manifold only D1803 CR V2403 CR Contact your local Kubota representative Check the manifold only D1803 CR V2403 CR Contact your local Kubota representative Every 24th month Every other year Refer to the contents to find the page number of the secti...

Page 133: ...Maintenance Maintenance schedule 4812164601_C pdf 2023 01 05 Service Checklist 117 ...

Page 134: ...Maintenance Maintenance schedule 4812164601_C pdf 2023 01 05 118 ...

Page 135: ...er unless otherwise specified Park the roller on a level surface The engine must be switched off and the parking brake activated when checking or adjusting the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of ...

Page 136: ...tective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the coolant every other year Fig Cooling water container CC1300 C VI CC1400 C VI 1 Filler cap 1 Diesel engine Check oil level Ensure that the engine cover is fully o...

Page 137: ...ith fresh engine oil via the filler cap 2 See under the heading lubricants for the correct oil grade Never overfill with oil as this can damage the engine Never overfill with oil as this can damage the engine 1 2 Fig Diesel engine D1703 Tier 4f Stage V 1 Dipstick 2 Filler plug Fig Diesel engine D1803 Tier 4f Stage V 1 Dipstick 2 Filler plug 1 2 1 2 Fig Diesel engine V2203 M Stage IIIA 1 Dipstick 2...

Page 138: ... level is visible in the sight glass Open the engine hood and unscrew the filler cap 2 top up with hydraulic fluid as per lubricant specification if the level is too low Screw on the cap again after filling Air circulation Check Fig Front side 1 Cooling air grille 1 Check that the engine has free circulation of cooling air through the grille 1 in the engine compartment 122 ...

Page 139: ... diesel engine Short circuit press the filler gun against a non insulated part of the roller before refuelling and against the filler pipe while refuelling Stop the diesel engine Short circuit press the filler gun against a non insulated part of the roller before refuelling and against the filler pipe while refuelling Never refuel while the engine is running Do not smoke and avoid spilling fuel Ne...

Page 140: ...ke sure that the watering system is empty drained of water sprinkler hoses tank s or that anti freeze has been added to prevent the system freezing Close the ball valves 1 and draw up the anti freeze liquid through the filter Make sure that the watering system is empty drained of water sprinkler hoses tank s or that anti freeze has been added to prevent the system freezing Close the ball valves 1 ...

Page 141: ...treads now and then to see if any asphalt compound has stuck This can occur before the tires are sufficiently warm Fluids that are flammable or detrimental to the environment must not be used in the emulsion tank Fluids that are flammable or detrimental to the environment must not be used in the emulsion tank Sprinkler Drain Anti freeze Fig Sprinkler pump 1 Valve 2 Filter 2 1 Close the valve 1 and...

Page 142: ...using Check that the rubber gasket in the filter housing is intact After inspecting and carrying out any necessary cleaning start the system and check that it works Pump system Tire Check Cleaning 1 2 Fig Left footstep 1 Filter housing 2 Cock When cleaning close the stop cock 2 and undo the filter house 1 Clean the filter and filter housing Listen to or put your hand on the water pump to check tha...

Page 143: ...ry cleaning start the system and check that it works Wear protective goggles when working with compressed air Wear protective goggles when working with compressed air Scrapers fixed Checking Setting Fig Drum 1 Scraper blade 2 Adjusting screws 3 Mounting plate 3 2 1 Make sure that the scrapers are undamaged Adjust the scrapers so that they are 1 2 mm from the drum For special asphalt compounds it m...

Page 144: ...p 3 25 Check operation of the brakes as follows Check operation of the brakes as follows Run the roller very slowly forward Hold the steering wheel firmly and brace yourself for a sudden stop Make sure the parking brake is deactivated and press in the emergency stop 3 The roller will stop abruptly and the engine is switched off After testing the brakes set the forward reverse lever in neutral Pull...

Page 145: ...crew Make sure that the scraper 1 is flush with the tire when compacting asphalt The scrapers must hang free from the tires during transportation Hang up the scraper member 2 by adjusting the screws 4 The angle of the scraper to the tire can be adjusted by releasing the screws 4 to adjust the scraper and then tightening the screws 129 ...

Page 146: ...Maintenance 10h 4812164601_C pdf 2023 01 05 130 ...

Page 147: ...if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Engine oil and oil filter Change Fig Engine compartment right side D1703 E3B Stage IIIA 1 Drain hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Run the engine until it is warm before draining the oil Switch off the en...

Page 148: ... Engine compartment right side D1803 CR Tier 4f Stage V 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 3 2 4 Remove the oil filter 4 Collect any spillage Install the new filter Fit the drain plug 2 to the end of the hose Fill with fresh engine oil See under the heading lubricants for the correct oil grade Fit the filler cap 3 and check that the oil level is correct using the dipstick Sta...

Page 149: ... Cap 4 Filter insert 5 Handle 6 Filter holder Release the filter insert 4 from the handle 5 Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Mount the new insert on the handle refit the unit into the filter holder 6 and refit the red c...

Page 150: ...aintenance first 50h 4812164601_C pdf 2023 01 05 Bolted joints Check Check that all bolted joints 1 are tightened correctly Fig Drum forks 1 Bolted joints 1 1 1 Fig Articulated joint 1 Bolted joints 134 ...

Page 151: ...usting the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Fig Air cleaner Air cleaner Check main filter Check the air cleaner s main filter when the indicator shows red The indicato...

Page 152: ...netrate the bearings it may be necessary to relieve the articulation joint with a jack while repeating the greasing process Do not allow anyone to remain in the vicinity of the steering joint when the engine is running Danger of crush injury when the steering is operated Activate the parking brake before lubricating Do not allow anyone to remain in the vicinity of the steering joint when the engin...

Page 153: ...th a clean cloth or paper to prevent dirt from entering Dirt in the pipes can cause fuel injection pump failure If the fuel pipes are not connected plug them at both ends with a clean cloth or paper to prevent dirt from entering Dirt in the pipes can cause fuel injection pump failure Check the fuel lines in case Fig Engine compartment D1703 V2203 M Stage IIIA 1 Hose clamps 2 Fuel pipes 1 1 2 2 Hos...

Page 154: ...ontaminates accumulate in the water separator an indication will be shown on the display If this should happen during operation drain from the draining plug 1 Tires Tire pressure Fig Tire 1 Air valve 1 Check the air pressure with a pressure gauge Make sure that the tires have the same pressure Recommended pressure See Technical Specifications 138 ...

Page 155: ...indoors Risk of carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator c...

Page 156: ...t care when draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B Tier 4f Stage V 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Place a receptacle that holds at least 12 liters 8 gal under the drain plug 2 Undo the oil filler cap 3 and undo the drain plug 2 in the end of the drain hose 1 Let all the engine oil flow out Deliver the ...

Page 157: ...s for the correct oil grade Fit the filler cap 3 and check that the oil level is correct using the dipstick Start the engine and allow it to idle for a few minutes During this time check around the oil filter and drain plug for leaks Switch off the engine wait for a minute or so and then check the oil level Top up with more oil if necessary 4 3 2 Fig Engine compartment right side V2203 M Stage III...

Page 158: ...pect the entire hose system all the way to the engine Replacing belts Checking the belt tension Fig Diesel engine D1703 Tier 4f Stage V 1 Belt 2 Bolt and nut 3 Deflection between 7 to 9 mm 0 28 to 0 35 in 1 2 3 Exercise care to stop the engine and remove the key before checking the belt tension Exercise care to stop the engine and remove the key before checking the belt tension Exercise care to in...

Page 159: ...alternator outwards to achieve the required belt tension Tighten the bolts holding the alternator with the correct torque If the belt is loose or damaged it may result in insufficient charging Adjust or replace the belt If the belt is loose or damaged it may result in insufficient charging Adjust or replace the belt 1 2 3 Fig Diesel engine V2203 M Stage IIIA 1 Belt 2 Bolt and nut 3 Deflection betw...

Page 160: ...e lubricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the coolant every other year Fig Cooling water container CC1...

Page 161: ...ke hoses 1 Check that all hoses hose connections are intact and tight 1 Fig Engine compartment D1703 M IDI E3 Stage IIIA 1 Air intake hoses Fig Engine compartment D1803 CR Tier 4f Stage V 1 Air intake hoses 1 1 Fig Engine compartment V2203 M Stage IIIA 1 Air intake hoses 1 Fig Engine compartment V2403 CR Tier 4f Stage V 1 Air intake hoses 145 ...

Page 162: ...es hose connectors are intact and tight Fill with coolant as specified in the lubricants specification Filling coolant Fill the system via the thermostat housing 1 up to the highest possible level 6 Remove the filler cap 7 and fill up the return tank 3 to the top marked filling level 8 When the caps 2 7 are refitted start up the engine and allow it to run for about 30 seconds Then turn it off Now ...

Page 163: ... hose connectors are intact and tight Fill with coolant as specified in the lubricants specification Filling coolant Fill the system via the thermostat housing 1 up to the highest possible level 6 Remove the filler cap 7 and fill up the return tank 3 to the top marked filling level 8 When the caps 2 7 are refitted start up the engine and allow it to run for about 30 seconds Then turn it off Now re...

Page 164: ...Maintenance measures 250 h 4812164601_C pdf 2023 01 05 148 ...

Page 165: ...ng Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery When disconnecting t...

Page 166: ...e when draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B Tier 4f Stage V 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Place a receptacle that holds at least 12 liters 8 gal under the drain plug 2 Undo the oil filler cap 3 and undo the drain plug 2 in the end of the drain hose 1 Let all the engine oil flow out Deliver the drain...

Page 167: ... the correct oil grade Fit the filler cap 3 and check that the oil level is correct using the dipstick Start the engine and allow it to idle for a few minutes During this time check around the oil filter and drain plug for leaks Switch off the engine wait for a minute or so and then check the oil level Top up with more oil if necessary 4 3 2 Fig Engine compartment right side V2203 M Stage IIIA 2 D...

Page 168: ...d as illustrated Make sure that the marking 2 on the drum end faces downward before starting work Unscrew the plug and check that the oil level reaches up to the bottom of the hole Top up with new oil if necessary Use oil as per the lubricant specification Clean the magnetic oil plug 1 from any metallic residue and refit the plug Fig Drum vibration side CC1300 C VI CC1400 C VI 1 Oil drain plug 2 M...

Page 169: ...d object Check also that the attachment screws 2 are tightened Fig Engine compartment 1 Tank cap hydraulic fluid 1 Hydraulic reservoir cap Check Screw off the tank cap 1 and check that it is not clogged Air must have unobstructed passage through the cap in both directions If clogged in either direction clean with a little diesel oil and blow with compressed air until free passage is assured or rep...

Page 170: ...enetrate the bearings it may be necessary to relieve the articulation joint with a jack while repeating the greasing process Do not allow anyone to remain in the vicinity of the steering joint when the engine is running Danger of crush injury when the steering is operated Activate the parking brake before lubricating Do not allow anyone to remain in the vicinity of the steering joint when the engi...

Page 171: ...ricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the coolant every other year Fig Cooling water container CC1300 C...

Page 172: ...e the clips 1 pull off the cover 2 and pull out the main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary See section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 Replace if necessary When refitting the cover make sure that the dust valve is positioned do...

Page 173: ...structions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Replacing the pre filter 2 2 3 Fig Engine compartment D1...

Page 174: ...e of the battery in the engine compartment Install a new fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Fuel tank Cleaning Fig Fuel tank 1 Fuel tank 1 It is easiest to clean the tank when it is almost empty Pump out a...

Page 175: ...ses 1 Check that all hoses hose connections are intact and tight 1 Fig Engine compartment D1703 M IDI E3 Stage IIIA 1 Air intake hoses Fig Engine compartment D1803 CR Tier 4f Stage V 1 Air intake hoses 1 1 Fig Engine compartment V2203 M Stage IIIA 1 Air intake hoses 1 Fig Engine compartment V2403 CR Tier 4f Stage V 1 Air intake hoses 159 ...

Page 176: ...between 7 to 9 mm 0 28 to 0 35 in 1 2 3 Exercise care to stop the engine and remove the key before checking the belt tension Exercise care to stop the engine and remove the key before checking the belt tension Exercise care to install the standalone safety shield after maintenance or inspection Exercise care to install the standalone safety shield after maintenance or inspection Stop the engine an...

Page 177: ...nator outwards to achieve the required belt tension Tighten the bolts holding the alternator with the correct torque If the belt is loose or damaged it may result in insufficient charging Adjust or replace the belt If the belt is loose or damaged it may result in insufficient charging Adjust or replace the belt 1 2 3 Fig Diesel engine V2203 M Stage IIIA 1 Belt 2 Bolt and nut 3 Deflection between 7...

Page 178: ...Blow air or direct water through the cooler in the opposite direction to that of the cooling air Take care when using a high pressure water jet Do not hold the nozzle too near the cooler Take care when using a high pressure water jet Do not hold the nozzle too near the cooler 1 2 Fig Engine compartment CC1300 C VI CC1400 C VI 1 Radiator 2 Hydraulic fluid cooler Wear protective goggles when working...

Page 179: ... carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the batt...

Page 180: ...e when draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B Tier 4f Stage V 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Place a receptacle that holds at least 12 liters 8 gal under the drain plug 2 Undo the oil filler cap 3 and undo the drain plug 2 in the end of the drain hose 1 Let all the engine oil flow out Deliver the drain...

Page 181: ...r the correct oil grade Fit the filler cap 3 and check that the oil level is correct using the dipstick Start the engine and allow it to idle for a few minutes During this time check around the oil filter and drain plug for leaks Switch off the engine wait for a minute or so and then check the oil level Top up with more oil if necessary 4 3 2 Fig Engine compartment right side V2203 M Stage IIIA 2 ...

Page 182: ...ed as illustrated Make sure that the marking 2 on the drum end faces downward before starting work Unscrew the plug and check that the oil level reaches up to the bottom of the hole Top up with new oil if necessary Use oil as per the lubricant specification Clean the magnetic oil plug 1 from any metallic residue and refit the plug Fig Drum vibration side CC1300 C VI CC1400 C VI 1 Oil drain plug 2 ...

Page 183: ...d object Check also that the attachment screws 2 are tightened Fig Engine compartment 1 Tank cap hydraulic fluid 1 Hydraulic reservoir cap Check Screw off the tank cap 1 and check that it is not clogged Air must have unobstructed passage through the cap in both directions If clogged in either direction clean with a little diesel oil and blow with compressed air until free passage is assured or rep...

Page 184: ...enetrate the bearings it may be necessary to relieve the articulation joint with a jack while repeating the greasing process Do not allow anyone to remain in the vicinity of the steering joint when the engine is running Danger of crush injury when the steering is operated Activate the parking brake before lubricating Do not allow anyone to remain in the vicinity of the steering joint when the engi...

Page 185: ...ricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the coolant every other year Fig Cooling water container CC1300 C...

Page 186: ...e the clips 1 pull off the cover 2 and pull out the main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary See section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 Replace if necessary When refitting the cover make sure that the dust valve is positioned do...

Page 187: ...hange the backup filter with a new filter after every third replacement of the main filter To change the backup filter 1 pull the old filter out of its holder insert a new filter and reassemble the air cleaner in the reverse order Clean the air cleaner if necessary See section Air cleaner Cleaning 171 ...

Page 188: ...ap 4 Filter insert 5 Handle 6 Filter holder Release the filter insert 4 from the handle 5 Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Mount the new insert on the handle refit the unit into the filter holder 6 and refit the red cov...

Page 189: ...structions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Replacing the pre filter 2 2 3 Fig Engine compartment D1...

Page 190: ...ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Replacing belts Checking the belt tension Fig Diesel engine D1703 Tier 4f Stage V 1 Belt 2 Bolt and nut 3 Deflection between 7 to 9 mm 0 28 to 0 35 in 1 2 3 Exercise care to stop the engine and ...

Page 191: ...rnator outwards to achieve the required belt tension Tighten the bolts holding the alternator with the correct torque If the belt is loose or damaged it may result in insufficient charging Adjust or replace the belt If the belt is loose or damaged it may result in insufficient charging Adjust or replace the belt 1 2 3 Fig Diesel engine V2203 M Stage IIIA 1 Belt 2 Bolt and nut 3 Deflection between ...

Page 192: ...an approved manner Pump out any bottom sediment using a suitable pump such as an oil drain pump Save the oil in a container and dispose of it in an approved manner Keep in mind fire risk when handling fuel Keep in mind fire risk when handling fuel The fuel tank is made of plastic polyethylene and is recyclable The fuel tank is made of plastic polyethylene and is recyclable Checking Diesel engine v...

Page 193: ... Blow air or direct water through the cooler in the opposite direction to that of the cooling air Take care when using a high pressure water jet Do not hold the nozzle too near the cooler Take care when using a high pressure water jet Do not hold the nozzle too near the cooler 1 2 Fig Engine compartment CC1300 C VI CC1400 C VI 1 Radiator 2 Hydraulic fluid cooler Wear protective goggles when workin...

Page 194: ...ses 1 Check that all hoses hose connections are intact and tight 1 Fig Engine compartment D1703 M IDI E3 Stage IIIA 1 Air intake hoses Fig Engine compartment D1803 CR Tier 4f Stage V 1 Air intake hoses 1 1 Fig Engine compartment V2203 M Stage IIIA 1 Air intake hoses 1 Fig Engine compartment V2403 CR Tier 4f Stage V 1 Air intake hoses 178 ...

Page 195: ...ice Checking of injector tip Contact your local Kubota representative for this service Fig Engine room D1803 CR Tier 4f Stage V 1 Oil separator 1 Replacing the oil separator Stop the engine before replacing the oil separator Stop the engine before replacing the oil separator Remove the cover 4 and take out the oil separator element 2 and gasket 3 Clean up oil and grease Install a new oil separator...

Page 196: ...and Stage V 37 kW and 37 kW Maintenance measures 1500 h only Tier 4f Stage V 28 kW 4812164601_C pdf 2023 01 05 180 ...

Page 197: ... of carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the b...

Page 198: ...e when draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B Tier 4f Stage V 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Place a receptacle that holds at least 12 liters 8 gal under the drain plug 2 Undo the oil filler cap 3 and undo the drain plug 2 in the end of the drain hose 1 Let all the engine oil flow out Deliver the drain...

Page 199: ...r the correct oil grade Fit the filler cap 3 and check that the oil level is correct using the dipstick Start the engine and allow it to idle for a few minutes During this time check around the oil filter and drain plug for leaks Switch off the engine wait for a minute or so and then check the oil level Top up with more oil if necessary 4 3 2 Fig Engine compartment right side V2203 M Stage IIIA 2 ...

Page 200: ...d object Check also that the attachment screws 2 are tightened Fig Engine compartment 1 Tank cap hydraulic fluid 1 Hydraulic reservoir cap Check Screw off the tank cap 1 and check that it is not clogged Air must have unobstructed passage through the cap in both directions If clogged in either direction clean with a little diesel oil and blow with compressed air until free passage is assured or rep...

Page 201: ...enetrate the bearings it may be necessary to relieve the articulation joint with a jack while repeating the greasing process Do not allow anyone to remain in the vicinity of the steering joint when the engine is running Danger of crush injury when the steering is operated Activate the parking brake before lubricating Do not allow anyone to remain in the vicinity of the steering joint when the engi...

Page 202: ...ricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the coolant every other year Fig Cooling water container CC1300 C...

Page 203: ...e the clips 1 pull off the cover 2 and pull out the main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary See section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 Replace if necessary When refitting the cover make sure that the dust valve is positioned do...

Page 204: ...hange the backup filter with a new filter after every third replacement of the main filter To change the backup filter 1 pull the old filter out of its holder insert a new filter and reassemble the air cleaner in the reverse order Clean the air cleaner if necessary See section Air cleaner Cleaning 188 ...

Page 205: ...ap 4 Filter insert 5 Handle 6 Filter holder Release the filter insert 4 from the handle 5 Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Mount the new insert on the handle refit the unit into the filter holder 6 and refit the red cov...

Page 206: ...structions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Replacing the pre filter 2 2 3 Fig Engine compartment D1...

Page 207: ...e of the battery in the engine compartment Install a new fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Fuel tank Cleaning Fig Fuel tank 1 Fuel tank 1 It is easiest to clean the tank when it is almost empty Pump out a...

Page 208: ... Blow air or direct water through the cooler in the opposite direction to that of the cooling air Take care when using a high pressure water jet Do not hold the nozzle too near the cooler Take care when using a high pressure water jet Do not hold the nozzle too near the cooler 1 2 Fig Engine compartment CC1300 C VI CC1400 C VI 1 Radiator 2 Hydraulic fluid cooler Wear protective goggles when workin...

Page 209: ...is made of plastic polyethylene and is recyclable The Emulsions tank is made of plastic polyethylene and is recyclable Remember that there is a risk of freezing during the winter Drain the tank pump filter and lines or mix antifreeze in the water Remember that there is a risk of freezing during the winter Drain the tank pump filter and lines or mix antifreeze in the water Water tank Draining 1 Fig...

Page 210: ...he water tank is made of plastic polyethylene and are recyclable Edge cutter Optional Lubrication Fig Two grease points for lubricating the edge cutter 2 1 Refer to the operation section for information on how to operate the edge cutter Refer to the operation section for information on how to operate the edge cutter Grease the two points as shown in the figure Grease should always be used for lubr...

Page 211: ...at holds at least 42 liters 11 gal Use a receptacle that holds at least 42 liters 11 gal Start the pumpen so that it sucks out the fluid from the tank Check that the hose to the pump reaches the bottom of the hydraulic reservoir to ensure that as much of the fluid as possible is drained Collect the oil and deliver to special waste handling Collect the oil and deliver to special waste handling Fill...

Page 212: ...d fill the drum with the right quantity and the type of oil according to the lubricant table Refit the oil plug 1 Run the machine until the drum s oil plug comes in the right position to check the level Loosen the plug and check the level Switch off the engine and activate the parking brake Switch off the engine and activate the parking brake Place a receptacle that will hold at least 15 liters 15...

Page 213: ...on The deflection should be between 7 and 9 mm 0 28 to 0 35 in Fig Diesel engine D1803 Tier 4f Stage V 1 Belt 2 Bolt and nut 3 Deflection between 7 to 9 mm 0 28 to 0 35 in 1 2 3 If the belt tension is not sufficient Loosen the fastening bolts that hold the alternator in place Use a prybar lever and place it between the alternator and engine block Push the alternator outwards to achieve the require...

Page 214: ...enance 2000h 4812164601_C pdf 2023 01 05 Steering joint Check Fig Steering joint Check the steering joint for any damage or cracks Check and tighten any loose bolts Check also for any stiffness and play 198 ...

Page 215: ...ing Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery When disconnecting ...

Page 216: ...e when draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B Tier 4f Stage V 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil filter 1 2 3 4 Place a receptacle that holds at least 12 liters 8 gal under the drain plug 2 Undo the oil filler cap 3 and undo the drain plug 2 in the end of the drain hose 1 Let all the engine oil flow out Deliver the drain...

Page 217: ...r the correct oil grade Fit the filler cap 3 and check that the oil level is correct using the dipstick Start the engine and allow it to idle for a few minutes During this time check around the oil filter and drain plug for leaks Switch off the engine wait for a minute or so and then check the oil level Top up with more oil if necessary 4 3 2 Fig Engine compartment right side V2203 M Stage IIIA 2 ...

Page 218: ...ed as illustrated Make sure that the marking 2 on the drum end faces downward before starting work Unscrew the plug and check that the oil level reaches up to the bottom of the hole Top up with new oil if necessary Use oil as per the lubricant specification Clean the magnetic oil plug 1 from any metallic residue and refit the plug Fig Drum vibration side CC1300 C VI CC1400 C VI 1 Oil drain plug 2 ...

Page 219: ...d object Check also that the attachment screws 2 are tightened Fig Engine compartment 1 Tank cap hydraulic fluid 1 Hydraulic reservoir cap Check Screw off the tank cap 1 and check that it is not clogged Air must have unobstructed passage through the cap in both directions If clogged in either direction clean with a little diesel oil and blow with compressed air until free passage is assured or rep...

Page 220: ...enetrate the bearings it may be necessary to relieve the articulation joint with a jack while repeating the greasing process Do not allow anyone to remain in the vicinity of the steering joint when the engine is running Danger of crush injury when the steering is operated Activate the parking brake before lubricating Do not allow anyone to remain in the vicinity of the steering joint when the engi...

Page 221: ...ricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the coolant every other year Fig Cooling water container CC1300 C...

Page 222: ...e the clips 1 pull off the cover 2 and pull out the main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary See section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 Replace if necessary When refitting the cover make sure that the dust valve is positioned do...

Page 223: ...hange the backup filter with a new filter after every third replacement of the main filter To change the backup filter 1 pull the old filter out of its holder insert a new filter and reassemble the air cleaner in the reverse order Clean the air cleaner if necessary See section Air cleaner Cleaning 207 ...

Page 224: ...ap 4 Filter insert 5 Handle 6 Filter holder Release the filter insert 4 from the handle 5 Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Remove the filter 4 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Mount the new insert on the handle refit the unit into the filter holder 6 and refit the red cov...

Page 225: ...structions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Replacing the pre filter 2 2 3 Fig Engine compartment D1...

Page 226: ...e of the battery in the engine compartment Install a new fuel filter Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Fuel tank Cleaning Fig Fuel tank 1 Fuel tank 1 It is easiest to clean the tank when it is almost empty Pump out a...

Page 227: ...ses 1 Check that all hoses hose connections are intact and tight 1 Fig Engine compartment D1703 M IDI E3 Stage IIIA 1 Air intake hoses Fig Engine compartment D1803 CR Tier 4f Stage V 1 Air intake hoses 1 1 Fig Engine compartment V2203 M Stage IIIA 1 Air intake hoses 1 Fig Engine compartment V2403 CR Tier 4f Stage V 1 Air intake hoses 211 ...

Page 228: ... Blow air or direct water through the cooler in the opposite direction to that of the cooling air Take care when using a high pressure water jet Do not hold the nozzle too near the cooler Take care when using a high pressure water jet Do not hold the nozzle too near the cooler 1 2 Fig Engine compartment CC1300 C VI CC1400 C VI 1 Radiator 2 Hydraulic fluid cooler Wear protective goggles when workin...

Page 229: ...low all the water to run out Wipe clean the drain plug and screw back in 1 Fig Water tank 1 Drain plug Water tank Cleaning Clean the tank with water and a suitable detergent for plastic surfaces Refit the filter housing or the drain plug 1 Fill with water and check for leaks The water tank is made of plastic polyethylene and are recyclable The water tank is made of plastic polyethylene and are rec...

Page 230: ...at holds at least 42 liters 11 gal Use a receptacle that holds at least 42 liters 11 gal Start the pumpen so that it sucks out the fluid from the tank Check that the hose to the pump reaches the bottom of the hydraulic reservoir to ensure that as much of the fluid as possible is drained Collect the oil and deliver to special waste handling Collect the oil and deliver to special waste handling Fill...

Page 231: ... the inside with diesel fuel After cleaning install the fuel filter to keep out of dust and dirt Air bleed the injection pump Dust and dirt may cause a injection pump and nozzle failure Wash the fuel filter cup periodically Dust and dirt may cause a injection pump and nozzle failure Wash the fuel filter cup periodically Fig Fuel filter element 5 O ring 6 Filter element 7 Spring 8 Filter 9 Screw ri...

Page 232: ...on The deflection should be between 7 and 9 mm 0 28 to 0 35 in Fig Diesel engine D1803 Tier 4f Stage V 1 Belt 2 Bolt and nut 3 Deflection between 7 to 9 mm 0 28 to 0 35 in 1 2 3 If the belt tension is not sufficient Loosen the fastening bolts that hold the alternator in place Use a prybar lever and place it between the alternator and engine block Push the alternator outwards to achieve the require...

Page 233: ... D1803 and V2403 CR Tier 4f Stage V only Contact your local Kubota representative for this service Checking the injection pump D1703 and V2203 M Stage IIIA only Contact your local Kubota representative for this service Steering joint Check Fig Steering joint Check the steering joint for any damage or cracks Check and tighten any loose bolts Check also for any stiffness and play 217 ...

Page 234: ...Maintenance 3000h 4812164601_C pdf 2023 01 05 218 ...

Page 235: ...ilter indicator Resetting 1 Fig Indicator 1 Button The air filter indicator is located on the filter or in its immediate vicinity The air filter indicator must be reset after replacing the air filter Press the button 1 on the top of the indicator to reset Backup filter Change Fig Air filter 1 Backup filter 1 Change the backup filter with a new filter after every third replacement of the main filte...

Page 236: ... CR Tier 4f Stage V Contact your local Kubota representative for this service Checking the EGR pipes and connections D1803 V2403 CR Tier 4f Stage V Contact your local Kubota representative for this service Check the Manifold D1803 V2403 CR Tier 4f Stage V Contact your local Kubota representative for this service 220 ...

Page 237: ...l with coolant as specified in the lubricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the coolant every other yea...

Page 238: ...1 Air intake hoses 1 Check that all hoses hose connections are intact and tight 1 Fig Engine compartment D1703 M IDI E3 Stage IIIA 1 Air intake hoses Fig Engine compartment D1803 CR Tier 4f Stage V 1 Air intake hoses 1 1 Fig Engine compartment V2203 M Stage IIIA 1 Air intake hoses 1 Fig Engine compartment V2403 CR Tier 4f Stage V 1 Air intake hoses 222 ...

Page 239: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com ...

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