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Operating manual

CNC 8055

CNC 8055i

STATUS

9.

·T· M

ODEL

S

OFT

: V02.2

X

·165·

Sercos

9.3

Sercos

The CNC grants access to this operating mode when the Sercos bus has been defined. It shows
information and statistics on the incidences occurred in the Sercos communication.

This mode has been especially designed for the Service Department.

The data on a green background must have a "0" value if everything is OK.

Pressing the "LOG FILE" softkey shows a history of the errors occurred till then, time, error number
and its description.

The SAVE softkey may be used to save that error history into a file.

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Summary of Contents for CNC 8055

Page 1: ...CNC 8055 T Operating manual Ref 1705 Soft V02 2x...

Page 2: ...associated documentation however Fagor Automation does not guarantee the validity of those applications Therefore except under the express permission from Fagor Automation any CNC application that is...

Page 3: ...3 1 Remote hard disk 48 3 2 Connection to a PC through WinDNC 49 3 3 Access the CNC s hard disk from a PC 50 CHAPTER 4 EXECUTE SIMULATE 4 1 Block search Switching from simulation to execution 56 4 1...

Page 4: ...movement 123 CHAPTER 7 TABLES 7 1 Zero offset table 127 7 2 Tool magazine table 129 7 3 Tool table 130 7 4 Tool Offset table 132 7 5 Tool geometry table 136 7 5 1 How to edit the tool geometry table...

Page 5: ...2 Miscellaneous function tables M 215 12 3 Leadscrew error compensation tables 216 12 4 Cross compensation tables 217 12 5 Operation with parameter tables 218 CHAPTER 13 DIAGNOSIS 13 1 Configuration...

Page 6: ...6 Operating manual CNC 8055 CNC 8055i T MODEL SOFT V02 2X...

Page 7: ...thernet Option Option Option RS232 serial line Standard Standard Standard 16 digital inputs and 8 outputs I1 to I16 and O1 to O8 Standard Standard Standard Another 40 digital inputs and 24 outputs I65...

Page 8: ...ping Stand Stand Stand Stand Stand Stand Stand Tool life monitoring Opt Opt Opt Stand Opt Opt Opt Probing canned cycles Opt Opt Opt Stand Opt Opt Opt DNC Stand Stand Stand Stand Stand Stand Stand Stan...

Page 9: ...C is available in the downloads section of FAGOR S corporate website at http www fagorautomation com Type of file Declaration of conformity WARRANTY TERMS The warranty conditions for the CNC are avail...

Page 10: ...18 CNC 8055 CNC 8055i Declaration of conformity and Warranty conditions...

Page 11: ...atures Manual Open communication INST Improvements to Look Ahead machining INST Blocks with helical interpolation in G51 PRG G84 Tapping with relief PRG List of features Manual Spindle parameter OPLDE...

Page 12: ...r parameters MAXGEAR1 4 P2 5 SLIMIT P66 and MAXSPEED P0 INST Retracing function of 2000 blocks INST Quick block search OPT Local subroutines within a program PRG Avoid spindle stop with M30 or RESET S...

Page 13: ...ge of default value for generalmachine parameters MAINOFFS P107 MAINTASF P162 and FEEDTYPE P170 INST New variable EXTORG INST PRG Image handling via DNC PRG Save restore a trace of the oscilloscope OP...

Page 14: ...10 CNC 8055 CNC 8055i Version history...

Page 15: ...id electrical discharges and fire hazards do not apply electrical voltage outside the range selected on the rear panel of the central unit Ground connection In order to avoid electrical discharges con...

Page 16: ...disturbances coming from the machine tool The machine tool must have all the interference generating elements relay coils contactors motors etc uncoupled DC relay coils Diode type 1N4000 AC relay coi...

Page 17: ...ltage of the external power supply over 33 Vdc and against reverse connection of the power supply Monitor The type of protection fuse depends on the type of monitor See identification label of the uni...

Page 18: ...ower Before manipulating the connectors inputs outputs feedback etc make sure that the unit is not connected to AC power Symbol for danger or prohibition It indicates actions or operations that may ca...

Page 19: ...ing used to make the box must have a resistance of 170 kg 375 pounds 2 Attach a label indicating the owner of the unit person to contact type of unit and serial number 3 In case of failure also indica...

Page 20: ...16 CNC 8055 CNC 8055i Returning conditions...

Page 21: ...o prevent electrical shock at the monitor of the 8055 CNC use the proper mains AC connector A with 3 wire power cables one of them for ground connection Before turning on the monitor of the 8055 CNC a...

Page 22: ...20 CNC 8055 CNC 8055i Additional notes...

Page 23: ...irected to the end user It describes how to operate and program in TC mode It contains a self teaching manual MCO TCO model Directed to the end user It describes how to operate and program in MCO and...

Page 24: ...22 CNC 8055 CNC 8055i Fagor documentation...

Page 25: ...the monitor keyboard and the operator panel The Monitor Keyboard unit consists of The Monitor or CRT screen which is used to show the required system information The keyboard is used to communicate wi...

Page 26: ...les of the MC TC mode The profile programs that are used in the cycles Compatibilities with versions prior to V02 1x IfthereareprogramsidentifiedbylettersandaversionolderthanV02 1xisinstalled thesepro...

Page 27: ...possible to save a copy of the part programs in a PC connected through the serial line See UTILITIES mode When using a PC through serial line proceed as follows Execute the WINDNC application program...

Page 28: ...uted using the number or the name of the program Part program execution using the number When using the program number the program needs to be in the PRG folder of the hard disk Example EXEC P1234 HD...

Page 29: ...the EXEC is in HD PRG and program Soporte 1 is to be executed the following examples show three ways to indicate the path EXEC CHASIS_05J1 Soporte 1 HD EXEC CHASIS_05J1 Soporte 1 HD EXEC CHASIS_05J1 S...

Page 30: ...yed 2 The first six characters of the program name with the comment This is the way by default On power up the CNC will remember the display method chosen last Part program search in the explorer To s...

Page 31: ...rom Copy from to hard disk to from Copy from to DNC to from Yes Yes Yes Yes Yes Yes Yes Yes Yes Rename a program from Change the comment of a program from Change the protections of a program from Yes...

Page 32: ...l display the character plus sign indicating that there are more messages activated by the PLC it being possible to display them if the ACTIVE MESSAGE option is accessed in the PLC mode In this window...

Page 33: ...ssed after the SHIFT key the CNC will understand that the character is required CAP This indicates capital letters CAPS key The CNC will understand that capital letters are required whenever this is a...

Page 34: ...e value of a coordinate to the selected field PPROG In the conversational modes it accesses the list of part programs stored F1 to F7 Softkeys or functions keys for selecting the different operating o...

Page 35: ...DI variable one of the following values NEXEDI 0 Not restricted it opens the last one edited simulated or executed NEXEDI 1 Always the last program edited NEXEDI 2 Always the last program simulated NE...

Page 36: ...ly the active mode will be shown no program is selected To restrict the execution to the last program edited simulated or executed assign to the NEXEXE variable one of the following values NEXEXE 0 No...

Page 37: ...the number of pulses from the electronic handwheel 1 10 or 100 Select the incremental value of the movement of the axes in movements made in the JOG mode Modify the programmed axis feedrate between 0...

Page 38: ...38 Operating manual CNC 8055 CNC 8055i 1 OVERVIEW T MODEL SOFT V02 2X Layout of the operator panel...

Page 39: ...everal modes EDIT Allows editing new and already existing part programs JOG Allowsmanualcontrolofthemachinebymeansoftheoperatorpanelkeys TABLES Allows CNC tables relating to part programs zero offsets...

Page 40: ...e CNC The help system can also be abandoned by pressing the ESC key or the MAIN MENU key Editing assistance This is accessed once one of the editing options has been selected part programs PLC program...

Page 41: ...the canned cycle have been defined the CNC will show the information existing in the main window before requesting help The canned cycle which is programmed by means of editing assistance will be sho...

Page 42: ...this task it shows a dialog box requesting confirmation to resume the process 3 Once the resuming of the operation has been confirmed the CNC verifies that the file to be installed iscorrect Duringth...

Page 43: ...y for user programs Also the CNC supports the management of several disks at the same time as well as the hard disk KeyCF USB disk The CNC selects a folder of a USB device and it considers it like its...

Page 44: ...disk will store the machine parameters and tables with the same format and the same name currently stored in the WinDNC The files for the parameters of an axis and for leadscrew compensation are stor...

Page 45: ...rst hard disk recognized by the CNC The order of priorities is 1 Hard disk KeyCF 2 USB disk 3 Remote hard disk At the default hard disk only the default directory Prg can be accessed The rest of the s...

Page 46: ...46 Operating manual CNC 8055 CNC 8055i 2 OPERATING MODES T MODEL SOFT V02 2X KeyCF KeyCompactFlash...

Page 47: ...the following types of connections are possible Connection to a remote hard disk Connection to a PC through WinDNC Connection from a PC through an FTP client To communicate with the CNC the PC must b...

Page 48: ...ay have its own memory space The PC that makes its hard disk server public must be connected to the local network TheinterfaceandthesoftkeysoftheCNCwillthesameasifitwerealocalharddisk Whenaccessing th...

Page 49: ...ed for the connection From a CNC The connection is always addressed to the DNC server The DNC server is defined by machine parameters Communication status As with the communication via serial line the...

Page 50: ...ries through the FTP only the programs contained in the PRG directory may be seen from the CNC If the CNC does not have a hard disk it will show the directory empty and it will not allow sending any p...

Page 51: ...wser In the Web explorer write the IP address in the command line After accessing the site select the Favorites option on the menu add to favorites and assign a name to that IP address This way it is...

Page 52: ...associated with the new connection This is the name that will appear on the PC s net directory Just select it from the list to start the connection For example FAGOR_CNC After the configuration is do...

Page 53: ...before executing or simulating the part program These conditions may also be modified if the execution or simulation is interrupted Feedrate selection The program is executed at the feedrate specifie...

Page 54: ...rammed with G4 G M S T FUNCTIONS It takes into account tool radius compensation functions G41 G42 thus showing the graphic representation of the path for the theoretical tool nose It sends the M S T f...

Page 55: ...type of graphics etc that may be set before or while executing or simulating a part program are BLOCK SELECTION It allows selecting the block in which the execution or the simulation of the program w...

Page 56: ...tion that did not allow executing it completely The home search permits restoring the history of a program up to a particular block in such way that when resumed it executes the rest of the program wi...

Page 57: ...to be found Once this text has been keyed in press the END OF TEXT softkey and the cursor will position over the first occurrence of the keyed text The search will begin from the block the cursor is p...

Page 58: ...others If there is a second spindle and M functions a programmed that refer to that spindle M3 M4 M5 M19 M41 44 they will not cancel the ones equivalent to the first spindle Also when restoring these...

Page 59: ...ftkey PENDING MST EXEC so those functions are executed after pressing the softkey and validating it with CYCLE START Tool inspection Pressing the TOOL INSPECTION accesses tool inspection Pressing the...

Page 60: ...with islands cycle calling and TRACE DIGIT or PROBE cycles the program simulation stops in the calling block but without simulating anything in that cycle To access the manual block search press BLOC...

Page 61: ...E NEXT PAGE or the softkeys of the menu Once a stop point has been selected the screen shows the text STOP HD PxxxLxxx that indicates the location of the program the program number and the program lin...

Page 62: ...axes are slaved with G77 or using PLC SYNCRO marks the block search is automatically or manually restricted to a later block The same restriction applies to a program having spindle synchronization I...

Page 63: ...nd Programmed spindle speed S and override of the selected spindle speed T Number of active tool D Number of active tool offset S RPM Real spindle speed It is given in rpm When working in M19 this ind...

Page 64: ...alues for the axes of the machine It must be borne in mind that the display format for the axes is established by machine parameter DFORMAT and that real or theoretical position values will be shown d...

Page 65: ...achine parameter DFORMAT and that real or theoretical position values will be shown depending on the setting of machine parameter THEODPLY When the C axis is active the position of the X C axes referr...

Page 66: ...arameters are assigned to a subroutine Up to a maximum of 6 nesting levels of local parameters are possible The machining cannedcycles G81thru G89usethesixth nestinglevelfor localparameterswhen they a...

Page 67: ...d by machine parameter DFORMAT and that real or theoretical position values will be shown depending on the setting of machine parameter THEODPLY Each axis is provided with the following fields COMMAND...

Page 68: ...executing a rigid tapping the offset between the spindle and the longitudinal axis appears below the following error of the spindle The displayed value corresponds with that of the RIGIER variable The...

Page 69: ...m The total time required to execute the complete program The M functions being executed in the program The number of tool changes performed during the execution of the program The position values for...

Page 70: ...at displays the last MDI instructions If the cursor is at the beginning of the line press Pressing moves the cursor to the end of the line If the cursor is at the end ofthe line press Pressing moves t...

Page 71: ...estart it in the same turning direction M3 or M4 while repositioning The CNC offers the following options by means of softkeys MDI softkey Allows to edit blocks in ISO or high level except those assoc...

Page 72: ...ey When selecting an axis with the relevant softkey and pressing CYCLE START the CNC generates a motion block up to the repositioning coordinate for that axis Several axes may be moved at the same tim...

Page 73: ...ter its number in the T field and press ENTER The I and K data can be changed for the active tool To apply the new values the tool must be selected once again The I K and D values may be modified if i...

Page 74: ...as been selected and its parameters defined this function can be accessed even during the execution or simulation of a part program should the type of graphic or any graphic parameters be changed In t...

Page 75: ...rea used last will be recovered These conditions remain even after turning the CNC off and back on The coordinate system used in the graphic display is determined by the general machine parameter GRAP...

Page 76: ...s shows the part secured at the spindle and the tool in use Depending on whether the program is being executed or simulated the programmed tool movement will be shown as well as the shape of the part...

Page 77: ...he screen several windows indicating the current display area dimensions Use the keys to select the window whose value is to be changed and key in the new value Once all the desired windows have been...

Page 78: ...a being selected Use the softkeys zoom zoom and the keys to either enlarge or reduce the size of the new display area and the keys to move the zoom window around to the desired location on the screen...

Page 79: ...be used in line graphics XZ There are the following parameters The color to draw the rapid traverse The color to draw the theoretical path The color to draw the compensated path The color to draw the...

Page 80: ...hine side In order to re define the display area the CNC will show to the right of the screen several windows indicating the currently selected colors Among the various colors offered it is also possi...

Page 81: ...o use this function no part program may be in execution or simulation If this is the case it must be interrupted This function erases the screen or graphic representation shown When the solid graphic...

Page 82: ...ing part program execution or simulation It turns the graphics off To activate this function again press the GRAPHICS softkey again To do so the CNC must NOT be executing or simulating a part program...

Page 83: ...wo cursors with respect to part zero The distance D between them and the components of this distance along the axes of the selected plane X and Z The cursor step corresponding to the selected display...

Page 84: ...e and continuous run mode The mode may be changed even while executing or simulation the program The upper window of the screen will show the selected mode of operation If continuous execution no mess...

Page 85: ...the CNC will display the softkeys for the following options EDIT To edit new lines in the selected program MODIFY To modify an existing line of the program FIND To search a string of characters withi...

Page 86: ...position and then the new axis position may be assigned to the block See 5 1 2 TEACH IN editing on page 88 INTERACTIVE Editing mode assisted by the CNC See 5 1 3 Interactive editor on page 89 PROFILES...

Page 87: ...pe of editing possible at that point Also editing help will be available at any time by just pressing the HELP key To quit this help mode press HELP again If ESC is pressed while editing a block the b...

Page 88: ...formation editing area empty the ENTER key can be pressed In this case the CNC will generate a new block with the current position values of all the axes of the machine This block will be added automa...

Page 89: ...series of graphic options selectable by softkey If the selected option has more menus the CNC will keep showing new graphic options until the desired one is selected From this moment the information...

Page 90: ...d whose meanings are Et Total elements of the profile Er Complete elements Ni Number of data entered Nr Number of required data Graphics window The coordinate axes are displayed with the name of each...

Page 91: ...one select the corners that have those characteristics and enter the corresponding radius value Editing the profile data When selecting a new section of the profile the data needed to define it is sho...

Page 92: ...Zoom To reduce the image on the screen Optimum area To show the full profile on the screen Autozoom The CNC recalculates the graphics display area or not when the edited lines go beyond it Part zero...

Page 93: ...he data in either Cartesian or Polar coordinates The type of coordinates at the beginning of the editing operation will be in Cartesian and absolute The starting point of the rectangle may be edited b...

Page 94: ...whether the line to be drawn is tangent to the previous section or not Polar coordinates r1 1 Radius and Polar angle of the starting point of the segment They cannot be modified because they belong to...

Page 95: ...f the arc s endpoint XC YC Coordinates of the arc center RA Arc radius TANGENCY Indicates whether the arc to be drawn is tangent to the previous section or not Polar coordinates X1 Y1 Radius and Polar...

Page 96: ...element of the profile even the type of element straight line clockwise or counterclockwise arc Insert element To insert a new element straight or arc in any position of the profile Delete element To...

Page 97: ...softkey The CNC updates the values indicated in the upper right hand window DISPLAYED AREA End the session with the profile editor This softkey must be pressed once all the sections of the profile hav...

Page 98: ...e profile editing mode and the shows the ISO coded program that has been generated Abscissa and ordinate of the starting point X 100 X 0 Section 1 STRAIGHT Z 80 X 0 Section 2 STRAIGHT Z 80 X 50 Sectio...

Page 99: ...ackground Also editing help will be available at any time by just pressing the HELP key To quit this help mode press HELP again By pressing the ESC key the information corresponding to that block and...

Page 100: ...ey and the cursor will position over the first occurrence of the keyed text The search will begin from the block the cursor is position on beginning at that block The text found will be highlighted be...

Page 101: ...h for the indicated text This search will be carried out from the text that was replaced up to the end of the program If no more occurrences of the text to be replaced are found the CNC will quit this...

Page 102: ...first and last blocks to be deleted To do that proceed as follows 1 Position the cursor over the first block to be deleted and press the INITIAL BLOCK softkey 2 Position the cursor over the last block...

Page 103: ...osition the cursor over the last block to be moved and press the FINAL BLOCK softkey If the last block to be moved is also the last one of the program it can also be selected by pressing the TO THE EN...

Page 104: ...osition the cursor over the last block to be copied and press the FINAL BLOCK softkey If the last block to be copied is also the last one of the program it can also be selected by pressing the TO THE...

Page 105: ...Position the cursor over the last block to be copied and press the FINAL BLOCK softkey If the last block to be copied is also the last one of the program it can also be selected by pressing the TO TH...

Page 106: ...ts of a program from any unit except DNC into the currently selected program Once this option is selected the CNC will request the number of the source program to be merged After entering the program...

Page 107: ...ll display the ON and OFF softkeys to either activate ON or deactivate OFF this function When activating the auto numbering the softkeys will show the following options ORIGIN After pressing this soft...

Page 108: ...escribed here permits the selection of the axes whose position values will be automatically entered in said block After pressing the TEACH IN AXES softkey the CNC shows all the axes of the machine The...

Page 109: ...LL softkey and using the subroutine associated with function G74 The number of this subroutine will defined by the general machine parameter REFSUB By selecting the axis or axes to be referenced Once...

Page 110: ...axis X Z Follow these steps 1 Press the softkey corresponding to the axis X or Z 2 The CNC will request the position value of the known part at the touch point Once this value has been keyed in press...

Page 111: ...een edited and after pressing the START key the CNC will execute this block without leaving this operating mode History of executed blocks FromtheMDImode pressingthe or keywillopenawindowthatshowsthel...

Page 112: ...ed instruction Once the instruction has been modified press START to execute it An MDI instruction is saved only if it is correct and if it is not the same as the previous one on the list The instruct...

Page 113: ...does not affect the rotary axes which are shown in degrees Actual and following error It shows the real position of the axes and their following error When the C axis is active the position of the X...

Page 114: ...this mark low the axes will be jogged while pressing the corresponding Jog key If the PLC sets this mark high the axes will move from the moment the corresponding JOG key is pressed until the STOP key...

Page 115: ...for example 5 2 in mm or 4 3 in inches the movement for the 1000 and 10000 positions will be the maximum allowed After selecting the desired incremental move at the switch if a jog key is pressed the...

Page 116: ...eys always work in the same way whether path jog is on or off The rest of the keys move only the axis and in the indicated direction The movements in path jog may be aborted by pressing the STOP key o...

Page 117: ...rom the PLC Feed handwheel mode This type of handwheel may be used to control the feedrate of the machine This feature must be managed from the PLC Additive handwheel mode This type of handwheel may b...

Page 118: ...the JOG keys of the axis to be jogged The selected axis will be highlighted When using a FAGOR handwheel with an axis selector button the axis may be selected by pressing the push button on the back o...

Page 119: ...the first and second axes of the main plane Variables MASLAN MASCFI and MASCSE may be read and written from the CNC DNC and PLC Operation in path handwheel mode When selecting the path handwheel mode...

Page 120: ...drate This way the machining feedrate will depend on how fast the handwheel is turned The following CNC variables return the number of pulses the handwheel has turned HANPF provides the number of puls...

Page 121: ...d for a coordinate transformation G46 incline axis the handwheel movements are applied to the machining operation even if they are not shown on the graphics screen The offset caused by the additive ha...

Page 122: ...of the handwheel is set by parameter ADIMPRES P177 of the axis The handwheel resolution is set with the switch of the operator panel If the switch is not in the handwheel position it assumes a x1 fact...

Page 123: ...oid an abrupt start because the turning direction had been selected before Similar to executing function M03 To start the spindle clockwise and displays function M03 in the machining history Similar t...

Page 124: ...124 Operating manual CNC 8055 CNC 8055i 6 MANUAL T MODEL SOFT V02 2X Spindle movement...

Page 125: ...ng a tool T or a tool offset D the CNC acts as follows We recommend to save the tables into the hard disk KeyCF a peripheral device or a PC When accessing the TABLES operating mode the CNC will show t...

Page 126: ...CF or not If it is in the hard disk KeyCF it asks whether a to make a copy or not If it is not in the hard disk KeyCF it asks whether a to initialize with the default values or not When copying one of...

Page 127: ...inated by machine dilatations These values are set from the PLC and from the part program by means of high level variables PLCOF X C The CNC always adds these values to the zero offset currently activ...

Page 128: ...ected How to edit the table data The following operations are possible in the zero offset table Press ENTER to validate any changes Editing a zero offset It is edited one axis at a time Select a data...

Page 129: ...one selected for the following operations The next tool will be placed in the spindle after executing auxiliary function M06 Tool It indicates the number of the tool occupying that position The empty...

Page 130: ...etween 200 and 255 Every time a new tool is selected the CNC checks whether it is worn out real life greater than nominal life If that is the case it will not select it but it will select another one...

Page 131: ...s in the magazine and it is defined as follows N Normal family 0 199 S Special family 200 255 The tool status is defined as follows A Available E Expired real life greater than nominal life R Rejected...

Page 132: ...end of the chapter describes how to edit the table Each offset has a number of fields containing the tool dimensions These fields are Tool length along the X and Z axes in radius Tool radius Tool len...

Page 133: ...Offset table Tool type Location codes shape F0 through F10 They indicate the tool shape and how it has been calibrated CodesF0andF9mustonlybeusedwhencalibratingthe tooltipcenterandnotthesidesofthecut...

Page 134: ...134 Operating manual CNC 8055 CNC 8055i 7 TABLES T MODEL SOFT V02 2X Tool Offset table...

Page 135: ...Operating manual CNC 8055 CNC 8055i TABLES 7 T MODEL SOFT V02 2X 135 Tool Offset table...

Page 136: ...other tool tables T Tool number D Associated tool offset number tool table X Tool length along X axis tool offset table Z Tool length along Z axis tool offset table R Radius of the cutter tool offset...

Page 137: ...it is F1 F3 F5 or F7 the following parameters must be defined the cutter angle NOSEA the cutter width NOSEW and the cutting angle CUTA When the selected tool type is F2 F4 F6 or F8 only the cutter ang...

Page 138: ...138 Operating manual CNC 8055 CNC 8055i 7 TABLES T MODEL SOFT V02 2X Tool geometry table...

Page 139: ...t is possible to select a new geometry table The CNC will request the number of the tool or offset associated with the geometry is to be displayed DELETE softkey With this option it is possible to del...

Page 140: ...ted In the global and local parameter tables the values of the parameters may be displayed in decimal 4127 423 or in scientific notation 0 23476 E 3 The CNC generates a new nesting level of local para...

Page 141: ...ponding to each field Also editing help will be available at any time by just pressing the HELP key To quit this help mode press HELP again By pressing ESC the information shown in the editing area is...

Page 142: ...e CNC will act as follows If the table received is shorter than the current one the received lines are modified and the rest remain with their previous values If the table received is longer than the...

Page 143: ...ection changed It is also possible to make copies within the same device or from one to another The contents of the storage devices may be shown in two ways 1 Using the explorer 2 Without using the ex...

Page 144: ...The PLC program PLC_PRG The PLC error file PLC_ERR The PLC message file PLC_MSG The program directory has the following definition fields Program It shows the number when it is a part program or a cu...

Page 145: ...changing or deleting that program M The program may be modified In other words it may be edited copied etc If a program does not have this attribute the operator cannot see or modify its contents X In...

Page 146: ...l device through the serial line that directory is shown in DOS format The CHANGE DIR softkey lets the user select the work directory of the PC to operate with from the CNC This operation does not cha...

Page 147: ...the destination of the copy The CNC s RAM memory hard disk KeyCF USB disk and external devices serial line 7 When copying a single program a different number may be selected for the destination progr...

Page 148: ...memory hard disk KeyCF USB disk and external devices serial line 3 Indicate the number of the program to be deleted Select the program with the arrow keys and press ENTER or key in its number 4 To del...

Page 149: ...d 4 Select the program with the arrow keys and press ENTER or key in its number and press the TO softkey 5 Press the softkey NEW NUMBER or NEW COMMENT 6 Enter the new number or the new comment and pre...

Page 150: ...EM or by the operator and set their attributes To modify the attributes of a program proceed as follows 1 Press the OEM PERMISSION softkey 2 Indicate the program number If it is in another directory p...

Page 151: ...toerase an OEM screen Machine parameter access password SETUPPSW Itisrequestedwhentryingtoaccesstheoptionstomodifythetable values Edit Modify Initialize Delete and Load except for tables of the serial...

Page 152: ...change the system date and time It will first show the date in the CNC s day month year format 12 04 2009 After changing it press ENTER to validate it If it is not to be changed press ESC It will then...

Page 153: ...e the message device unit not available when trying to access its contents Thedevicesincludetheirownfolders Usingtheexplorer itispossibletoviewtherealfolderstructure tree Thus the user can display the...

Page 154: ...A program is considered to be selected on the file list of the right panel when the cursor is on i The keys for moving the cursor are UsethenumberkeysoftheCNCtoselecttheprogramwiththedesirednumber Ift...

Page 155: ...s option it shows the text box new comment where the new comment may be written No permission of a program may be renamed in DNC 2 E Delete It may be used to delete a previously selected program Only...

Page 156: ...e a subdirectory Rename a subdirectory Delete a subdirectory Quick access to directories Selecting a directory in the left panel and pressing the Options softkey Save position M the explorer will reme...

Page 157: ...umber and line that was being executed last time an execution error or a power outage occurred DNC Information and statistics of the DNC communication lines Establish the connection with a remote PC t...

Page 158: ...f the subroutine that it was executing Error LOG The CNC s error register is accessed with the softkey BB This register saves an error history indicating the error number and when it occurred The SAVE...

Page 159: ...ssword If the Restore is carried out on a CNC with a different OEM password the CNC will issue the error message the program is protected and will not allow restoring it CNC tables and parameters Tabl...

Page 160: ...y be done in different folders in the same unit Hard disk USB disk etc When doing a Backup each file goes to its corresponding folder PRG TAB or PAN If these folders are missing they will be created B...

Page 161: ...ore Otherwise corresponding error will be issued When Restore is done the CNC is restarted If the drives are not on the CNC will issue the relevant warning If during Restore there are errors in the ta...

Page 162: ...line DNC OFF Deactivates the serial line The activation deactivation of this operating mode is made dynamically therefore if when deactivating the DNC mode you are transmitting via this channel the CN...

Page 163: ...he information on data transmission and reception With a green background the fields that must be 0 when working fine The bottom of the screen shows the data of the active services For the remote hard...

Page 164: ...and the PC Whoever establishes the connection incurs in its costs This option is similar to the previous one but it provides faster telediagnosis This type of connection uses TCP IP protocol thusnot...

Page 165: ...nd statistics on the incidences occurred in the Sercos communication This mode has been especially designed for the Service Department The data on a green background must have a 0 value if everything...

Page 166: ...x errors Transmission errors Lost messages Number of retries Status For the Fagor Service Department Input cycle For the Fagor Service Department Number of analog inputs outputs and PT100 Analog input...

Page 167: ...ould be started or not To make the operator life easier and avoid new compilations the source code generated at each compilation is stored in memory After power up the CNC acts as follows Once the pro...

Page 168: ...he block being edited From this point on the block may be edited again Once the block has been edited press ENTER This new block will be added to the program after the one indicated by the cursor The...

Page 169: ...nother throughout the selected program When selecting this option the CNC requests the character sequence to be replaced Once the text to be replaced is indicated press the WITH softkey and the CNC wi...

Page 170: ...he CNC will highlight the selected blocks requesting confirmation to delete them MOVE BLOCK softkey With this option it is possible to move a block or group of blocks by previously indicating the firs...

Page 171: ...ram number press ENTER Next indicate the first and last blocks to copy To do that proceed as follows 1 Position the cursor over the first block to be copied and press the INITIAL BLOCK softkey 2 Posit...

Page 172: ...ll ask if it is desired to stop it If while compiling some errors are detected the CNC will not create the object program and the detected errors will appear on the screen The errors will be shown fro...

Page 173: ...character of the editing window and with the key over the last character Modify the status of the resources The CNC has the following instructions to modify the status of the different PLC resources...

Page 174: ...has changed it had to be 0 before the counter will be preset to a value of 1000 C 1 256 n Presets the count of the indicated counter to the n value For example C42 1200 sets the count of counter C42 t...

Page 175: ...llowing information fields for each of them CEN Indicates the logic status of the enable input CUP Indicates the logic status of the UP COUNT input CD WIndicates the logic status of the DOWN COUNT inp...

Page 176: ...executed regardless of which is the active window and it offers the following searching options BEGINNING This softkey positions the cursor over the first program block which is then selected quittin...

Page 177: ...hine start up and for troubleshooting errors and critical situations in signal behavior It is described in full detail later in this chapter PLC start up When selecting this option the CNC will start...

Page 178: ...he PLC updates the real input values after reading the physical inputs from the electrical cabinet It updates the values of resources M5000 thru M5957 and R500 thru R559 with the values of the CNC log...

Page 179: ...as follows The real values of the I resources corresponding to the physical inputs will be updated every 10 milliseconds The physical outputs will be updated every 10 milliseconds with the real values...

Page 180: ...ck to another through the program The actions resulting from each block are shown on the right side of the screen always in the same position This way if the block is longer than the width of the scre...

Page 181: ...Normally open contact The normally open contact is always displayed in the consultations area Consults the logic state of a signal and depending on the result lets the flow pass or not Normally closed...

Page 182: ...he flow or not Timing comparing counting etc operations This type of operations may appear in the actions area and in the consultations area This type of operations execute the instruction shown insid...

Page 183: ...Note that the CNC dynamically updates the active messages 10 5 Active pages screens When selecting this option the CNC will show the active page with the lowest number To delete a page or access the...

Page 184: ...hether it is desired to stop it or not After executing this instruction the new source program recovered will replace the one that the PLC previously had This new one must be compiled and started in o...

Page 185: ...ection also shows the watchdog time selected by the PLC machine parameter WDGPRG Periodic module This section shows the time maximum minimum and average that it takes to execute the periodic module of...

Page 186: ...rd disk KeyCF ThissectionalsoshowsthedatethePLCprogram PLC_PRG wassaved intothehard disk KeyCF and its size Source program This section indicates the date when the PLC source program was last edited a...

Page 187: ...lyzed The status area shows the status of each variable in square waves The line for logic level 0 is shown with a thicker line Likewise it shows a vertical red line to indicate the TRIGGER point and...

Page 188: ...r position vertical red line It is given in milliseconds The trigger type indicates the type of trigger currently selected The texts shown and their meanings are 4 Editing window It is the CNC s stand...

Page 189: ...ions and expressions in a logic analyzer it must be borne in mind that this utility may be very interesting to know the status of a complete expression No more than 16 flank detecting instructions DFU...

Page 190: ...mation window If no trigger condition has been specified the system considers that it is a default trigger and it will show the message Trigger type DEFAULT in the information window On the other hand...

Page 191: ...will look like this Using a 4 millisecond time base it will look like this The time base is defined in milliseconds and the selected value will be shown in the information window By default the CNC a...

Page 192: ...ing the PLC cycle the TRACE instruction must be used With this instruction it is possible to capture the data of the signals that vary with frequencies higher than the cycle time and data of signals w...

Page 193: ...trigger position vertical red line Default trigger The CNC makes this type of trace when no trigger condition has been specified The data capture starts when the EXECUTE TRACE softkey is pressed The...

Page 194: ...e will be shown with a vertical red line superimposed on the trace The CNC will execute this option when the trigger occurs while analyzing the trace Find time When pressing this softkey the CNC will...

Page 195: ...to several vertical stripes Each stripe represents the amount of time defined by the time base constant The time base is inversely proportional to the resolution of the signals thus the lower the time...

Page 196: ...196 Operating manual CNC 8055 CNC 8055i 10 PLC T MODEL SOFT V02 2X Logic analyzer...

Page 197: ...ing mnemonics to select the user screens These marks are M4700 PIC0 M4701 PIC1 M4702 PIC2 M4953 PIC253 M4954 PIC254 M4955 PIC255 When any of these marks is set high its corresponding screen page is ac...

Page 198: ...ACTIVE PAGES option of the PLC The various options available in this operating mode are UTILITIES To manipulate user symbols and screens edit copy delete etc GRAPHIC ELEMENTS To insert graphic elemen...

Page 199: ...ine to the hard disk KeyCF To copy symbol 15 as symbol 16 within the hard disk KeyCF DELETE softkey To delete a screen or symbol from the hard disk KeyCF to do that proceed as follows Press the DELETE...

Page 200: ...ER If the page or symbol does not exists an empty page will appear in the editing area How to edit user screens and symbols is described later on in this chapter If the selected screen or symbol has b...

Page 201: ...rameters available are The type of drawing line used when defining the graphic elements The cursor moving steps cursor advance in pixels The letter size to create the texts for the pages and symbols T...

Page 202: ...of the letters used to write the texts to be inserted in the pages or symbols Three text sizes are available Normal size All the characters of the keyboard numbers signs upper and lower case letters...

Page 203: ...lected background color To select the main color follow these steps 1 Use the keys to select the desired main color among the 16 shown on the screen The CNC will show the main color being selected by...

Page 204: ...these steps 1 Press X or Y The CNC will highlight in the editing parameter display window the cursor position along the selected axis 2 Key in the position value corresponding to the point where the c...

Page 205: ...Place the cursor at one of the arc s ends and press ENTER to validate it 2 Move the cursor to the other end of the arc the CNC will show a line joining both ends and press ENTER to validate it Once bo...

Page 206: ...ol is to be inserted A symbol cannot be included into itself Therefore if symbol 4 is being edited any symbol can be included except symbol 4 POLYGON softkey A polygon is a closed polyline whose begin...

Page 207: ...circle follow the steps indicated in the CIRCLE option Once the circle has been defined the CNC will fill it with the color used to define it FILLED RECTANGLE softkey To draw a filled polygon follow...

Page 208: ...he X value between 1 and 638 and the vertical position as the Y value between 0 and 334 Once the desired text has been selected press ENTER The CNC will move the cursor to the indicated position Once...

Page 209: ...tion and the previous menu will be displayed 3 Once the desired text has been selected press ENTER The typed text will remain in the editing window and the cursor will be positioned in the main window...

Page 210: ...The CNC will move the cursor to the indicated position The possible options to modify a page or symbol are CLEAR PAGE Allows the selected page or symbol to be deleted Once this softkey has been presse...

Page 211: ...r in the middle of the screen and assumes that point as the screen s reference point To move the screen proceed as follows 1 Move the cursor to the desired position for the page s reference point 2 Pr...

Page 212: ...212 Operating manual CNC 8055 CNC 8055i 11 GRAPHIC EDITOR T MODEL SOFT V02 2X Modifications...

Page 213: ...serial port configuration parameters Ethernet configuration parameters PLC Parameters Auxiliary M functions Leadscrew error compensation one table per axis Cross Compensations between two axes for ex...

Page 214: ...2X Machine parameter table 12 1 Machine parameter table The general axis spindle serial ports and PLC parameter tables have the following structure Each table shows the parameter number is indicated t...

Page 215: ...on 8 setting bits Bit 0 Indicates whether the CNC must 0 or must not 1 wait for the signal AUXEND signal of the M executed to resume program execution Bit 1 Indicates whether the M function is execute...

Page 216: ...ion have the following structure The number of points of each of these is defined by means of the axis machine parameter NPOINTS The following is defined for each of line The position of the axis to b...

Page 217: ...llowing structure The number of points of each table is defined by means of the general machine parameter NPCROSS NPCROSS2 and NPCROSS3 respectively Each table defines The position of the axis causing...

Page 218: ...xis and when the error is found large enough to be considered press the softkey corresponding to this axis 2 The CNC will include in the editing area the name of the axis followed by the position valu...

Page 219: ...ing the corresponding softkey When using a serial line the receptor must be ready before starting the transmission To interrupt the transmission press the ABORT softkey If the length of the table rece...

Page 220: ...220 Operating manual CNC 8055 CNC 8055i 12 MACHINE PARAMETERS T MODEL SOFT V02 2X Operation with parameter tables...

Page 221: ...X 13 221 DIAGNOSIS In this operating mode it is possible to know the configuration of the CNC as well as testing the system The CNC offers the following softkey options System configuration Hardware t...

Page 222: ...tputs local and remote LCD ADJUSTMENT softkey available with monochrome LCD monitors Pressing this softkey shows new softkeys for adjusting the brightness contrast over the adjustment screen The and s...

Page 223: ...of the lithium battery and the voltages supplied by the power supply The voltages supplied by the power supply are internally used by the CNC Next to the voltages it displays the value range maximum...

Page 224: ...displayed When detecting an error it shows the relevant error message at the bottom of the window This mode shows the following information Physical information Hard disk model installed and informat...

Page 225: ...X 225 Tests Mounting information If no error occurred it shows the message OK Local hard disk In case of error it indicates the error number and the mounting stage where it came up Remote hard disk In...

Page 226: ...password those values cannot be changed but it will be possible to access the screen and the circle geometry test The left side of the CNC screen shows the result of the test The data at the top righ...

Page 227: ...reen and resets the statistics shown at its right During continuous graphics it is possible to modify the machine parameters and view the new graph over the previous one or press the DELETE softkey to...

Page 228: ...and then analyze it While capturing data the defined data may be modified to check the system s response to different adjustments Repeat the capture the analysis and the modification of parameters un...

Page 229: ...n softkey To define the variables to be analyzed the trigger conditions and the machine parameters of the CNC or the drive to be modified It offers 2 screens one to set the parameters and the other on...

Page 230: ...C s sinusoidal feedback for the X C axis DRPO X C Position indicated by the Sercos drive of the X C axis SREAL Real spindle speed FTEOS Theoretical spindle speed FLWES Spindle following error ASINS A...

Page 231: ...r of programmed samples will be taken before the trigger and the remaining 90 after that instant The trigger condition starts evaluating after having the indicated of samples If the position is define...

Page 232: ...t softkeyentersanewemptylineabovethecurrentlyselectedline The Eliminate parameter softkey eliminates the currently selected line and shifts all the ones below upwards The parameters are always shown i...

Page 233: ...iate DERGAIN2 P61 Immediate FFGAIN2 P62 Immediate JERKLIM P67 Beginning of the next block FLIMIT P75 Beginning of the next block Parameter Number Update MAXGEAR1 P2 Beginning of the next block MAXGEAR...

Page 234: ...the name to save it with up to 40 characters If there is a previously saved configuration with the same name it will ask whether it must be replaced or not Load To load a previously saved configuratio...

Page 235: ...e Then use the keys or page up page down to move the signal or press one of these keys U To move it up as high as possible D To move it down as low as possible 0 To center it X For the CNC to scale it...

Page 236: ...lect another portion of the sample use the keys to place the focus in the Win field Then use the keys or page up page down to move the signal or press one of these keys F To show the beginning of the...

Page 237: ...and press the Save Parameters softkey to save the parameter tables that have been changed those of the CNC into the hard disk KeyCF and those of the drive in its FLASH If only the CNC parameters have...

Page 238: ...s been selected two softkeys will be displayed Test softkey It check the status of the hard disk user memory available It takes about 30 minutes In order to perform this test the PLC program must be s...

Page 239: ...opping the execution of the PLC program or activating the external emergency output 01 Type of test When doing Stop axes and spindles Stop the PLC Activates the emergency output Temperature Always Yes...

Page 240: ...240 Operating manual CNC 8055 CNC 8055i 13 DIAGNOSIS T MODEL SOFT V02 2X Interesting notes...

Page 241: ...h internet Both the CNC and the PC incur in the connection costs because both the CNC and the PC must be connected to the internet Telediagnosis through the Internet offers all the advantages of this...

Page 242: ...nd deactivating the corresponding icons on the left side of the telediagnosis screen End of telediagnosis To end telediagnosis select the END icon at the WinDNC Ending telediagnosis does not end the c...

Page 243: ...line or Ethernet With the Ethernet connection it is possible to use a local network to access any CNC of the network from the PC The connection is established from the PC through the WinDNC Refer to t...

Page 244: ...t is the one establishing the connection with the CNC PC connection to the telephone line It is recommended to first turn on the modem then the CNC and then the remote PC in that order Connect the PC...

Page 245: ...ide line accessing code the country code if the PC is in another country and the telephone extension Once the phone number has been entered it is possible to make a call by selecting the telephone ico...

Page 246: ...y and the telephone extension The user name and the password must be provided by the person performing the telediagnosis The user name and the password may be up to 15 characters long Once the phone n...

Page 247: ...or the possibility to temporarily disconnect the CNC from the Ethernet network during the call Pressing the Call softkey opens a new window for temporarily disconnecting the CNC from the Ethernet netw...

Page 248: ...2000 or XP the first steps will be different On Windows 2000 select the option Accept incoming connections On Windows XP first select the option Configure an advance connection and in the next step t...

Page 249: ...tional 5 The last step consists in configuring the network components In this case we ll use the Internet protocol TCP IP Select the TCP IP protocol from the list of components and press the propertie...

Page 250: ...ry one must also set the outside line accessing code the country code if the PC is in another country and the telephone extension The telephone number the user name and the password must be provided b...

Page 251: ...to finish creating the configuration and Connect to connect to the CNC Disconnecting the CNC from the Ethernet network during telediagnosis For safety reasons the CNC offers the operator the possibili...

Page 252: ...252 Operating manual CNC 8055 CNC 8055i 14 CNC PC COMMUNICATION TELEDIAGNOSIS T MODEL SOFT V02 2X Internet phone call...

Page 253: ...Operating manual CNC 8055 CNC 8055i 14 T MODEL SOFT V02 2X 253...

Page 254: ...254 Operating manual CNC 8055 CNC 8055i 14 T MODEL SOFT V02 2X...

Page 255: ......

Page 256: ...or Automation S Coop B San Andr s 19 Apdo 144 E 20500 Arrasate Mondrag n Spain Tel 34 943 719 200 34 943 039 800 Fax 34 943 791 712 E mail info fagorautomation es www fagorautomation com FAGOR AUTOMAT...

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