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Eaton PowerXL DF1 Series, User Manual

The Eaton PowerXL DF1 Series is a versatile and efficient power inverter designed for a wide range of applications. For detailed instructions on how to maximize the functionality of this product, download the free User Manual from manualshive.com. Get the most out of your PowerXL DF1 with the comprehensive manual.

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Contents

Eaton Electric General Inverters DF1 Series

   UMXXXXXXXXE   February 2020   www.eaton.com

Contents

1. MANUAL GUIDE

1.1 Safety instructions   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Definitions of terminologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2. DELIVERY CHECK

2.1  Type instruction   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3. INVERTER INTRODUCTION

3.1 General specification   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3.2 Appearance and dimensions   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.1 Frame 1   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.2 Frame 2   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.3 Frame 3   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.4 Frame 4   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.5 Frame 5   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.6 Frame 6   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.7 Frame 7   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2.8 Frame 8   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.3 Installation and wiring  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.3.1 Transportation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3.2 Stockpile  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3.3 Installation notice  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3.4 EMC installation instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.4 Terminal wire arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.4.1 Maincircuit Terminals   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4.2 Main circuit wiring and terminal specification  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.4.3 Ground  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4.4 RFI filter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4.5 DC bus power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.4.6 Control circuit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4. PRIMARY OPERATION

4.1 Component name of parameter unit DXF-KEY-LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.2 Operation modes of the inverter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

4.2.1 The flow chart for switching the operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.2.2 The flow chart for switching the working mode with DXF-KEY-LED parameter unit   . . . . . . . . . . . . . . . . . . . 41
4.2.3 The operation flow charts for monitoring mode DXF-KEY-LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.2.4 Operation flow charts for frequency setting mode DXF-KEY-LED   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.2.5 Operation flow charts for parameter setting mode DXF-KEY-LED  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4.3 Basic operation procedures for different modes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

4.3.1 Basic operation procedures for PU mode (00-16(P.79)=0 or 1)   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.3.2 Basic operation procedures for external mode (00-16(P.79)=0 or 2)   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.3.3 Basic operation procedures for JOG mode (00-16(P.79)=0 or 1)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.3.4 Basic operation procedures for communication mode (00-16(P.79)=3)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.3.5 Basic operation procedures for combined mode 1 (00-16(P.79)=4)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.3.6 Basic operation procedures for combined mode 2 (00-16(P.79)=5)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.3.7 Basic operation procedures for combined mode 3 (00-16(P.79)=6)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.3.8 Basic operation procedures for combined mode 4 (00-16(P.79)=7)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.3.9 Basic operation procedures for combined mode 5 (00-16(P.79)=8)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Summary of Contents for PowerXL DF1 Series

Page 1: ...User Manual Effective February 2020 PowerXL DF1 Series VFD...

Page 2: ......

Page 3: ...4 2 Operation modes of the inverter 40 4 2 1 The flow chart for switching the operation mode 41 4 2 2 The flow chart for switching the working mode with DXF KEY LED parameter unit 41 4 2 3 The operat...

Page 4: ...frequency 70 5 2 2 Base frequency basefrequency voltage 70 5 2 3 Acceleration deceleration time setting 71 5 2 4 Torque boostV F 73 5 2 5 Starting frequency 74 5 2 6 Load pattern selectionV F 74 5 2...

Page 5: ...n 125 5 4 15 Digital input output terminal monitor 125 5 5 Multi speed parameter group 04 127 5 5 1 16 speeds 129 5 5 2 Programmed operation mode 131 5 6 Motor parameter group 05 134 5 6 1 Motor param...

Page 6: ...rameter 197 5 10 3 PG abnormality detection 199 5 10 4 PG2 parameter 199 5 10 5 Dividing frequency output function 200 5 10 6 Electronic gear ratio 201 5 10 7 Reverse rotation detection 201 5 10 8 Exp...

Page 7: ...er group 13 248 5 14 1 Slip compensationV F 249 5 14 2 Modulation coefficient 249 5 14 3 Vibration inhibition 249 5 15 Tension control parameter group 14 250 5 15 1 Tension control mode selection 252...

Page 8: ...gh voltage in it please do not touch the internal circuit and components Operation must be made after measuring the voltage which is less than 24 VDC between P and N and with avometer The inverter mus...

Page 9: ...otal of nine operating modes are provided in each Eaton inverter Please refer to Section 4 3 for details The parameter unit is used mainly for monitoring the numeric values setting parameters and targ...

Page 10: ...on DF1 34 4D2 FB C20C Series Voltage level Current level Accessories Protection level DF1 32 3AC 200 240V 34 3AC 380 480V 3AC 200 240V 3AC 380 480V 8D0 1 5kW 011 2 2kW 017 3 7kW 025 5 5kW 033 7 5kW 04...

Page 11: ...DC 4 20 mA signal multiple speed stage level setting communication setting DIH setting PID control Please refer to 08 00 08 01 08 04 08 14 P 170 P 182 in chapter 4 Built in simple PLC Supports 21 basi...

Page 12: ...ote 1 according to the safety of CE certification to meet specification EN61800 5 1 this series of frequency converter using at an altitude of less than 3000m can be installed under the environment th...

Page 13: ...aton com 3 2 Appearance and dimensions 3 2 1 Frame 1 Unit mm Model W W1 H H1 D D1 S1 S2 DF1 344D2FB C20C 130 0 116 0 250 0 236 0 170 0 51 3 6 2 6 2 DF1 346D0FB C20C DF1 349D0FB C20C DF1 34012FB C20C D...

Page 14: ...uary 2020 www eaton com 3 2 2 Frame 2 Unit mm Model W W1 H H1 D D1 S1 S2 DF1 344D2FB C20C 190 0 173 0 320 0 303 0 190 0 80 5 8 5 8 5 DF1 346D0FB C20C DF1 349D0FB C20C DF1 34012FB C20C DF1 34017FB C20C...

Page 15: ...erters DF1 Series UMXXXXXXXXE February 2020 www eaton com 3 2 3 Frame 3 Unit mm Model W W1 H H1 D D1 S1 S2 DF1 34045FB C20C 250 0 231 0 400 0 381 0 210 0 89 5 8 5 8 5 DF1 34060FB C20C DF1 34073FB C20C...

Page 16: ...XXXXXXXXE February 2020 www eaton com 3 2 4 Frame 4 Unit mm Model W W1 H H1 D D1 S1 S2 DF1 34091FN C20C 330 0 245 0 550 0 525 0 275 0 137 5 11 0 11 0 DF1 34110FN C20C DF1 34150FN C20C DF1 34180FN C20C...

Page 17: ...al Inverters DF1 Series UMXXXXXXXXE February 2020 www eaton com 3 2 5 Frame 5 Unit mm Model W W1 H H1 D D1 S1 S2 DF1 34220FN C20C 370 0 295 0 589 0 560 0 300 0 137 5 11 0 11 0 DF1 34260FN C20C DF1 322...

Page 18: ...on Eaton Electric General Inverters DF1 Series UMXXXXXXXXE February 2020 www eaton com 3 2 6 Frame 6 Unit mm Model W W1 H H1 D D1 S1 S2 S3 DF1 34310FN C20C 420 0 330 0 800 0 770 0 300 0 145 5 13 0 25...

Page 19: ...XXXXXXE February 2020 www eaton com 3 2 7 Frame 7 Unit mm Model W W1 H H1 D D1 S1 S2 S3 DF1 34340FN C20C 500 0 180 0 870 0 850 0 360 0 150 0 13 0 25 0 13 0 DF1 34425FN C20C DF1 34480FN C20C DF1 34530F...

Page 20: ...XXXXXXE February 2020 www eaton com Unit mm Model W W1 H H1 D D1 S1 S2 S3 DF1 34340FN C20C 500 0 180 0 870 0 850 0 360 0 150 0 13 0 25 0 13 0 DF1 34425FN C20C DF1 34480FN C20C DF1 34530FN C20C DF1 324...

Page 21: ...sited without electricity 4 If the inverter is installed in device or control board when not in use especially in construction site or the humid and dusty place the inverter should be removed and put...

Page 22: ...ontal arrangement b Vertical arrangement Note N 1 When mounting inverters of different sizes in parallel please align the clearance above each inverter to install which is easy to change the cooling f...

Page 23: ...ng inhomogeneous equip ments Input noise filter input and output magnet ring Zero phase reactor Adding noise filter to the input terminal the inverter will be isolated from the other equipments and it...

Page 24: ...rake resistor connection approach between P and PR is for Frame 1 2 and 3 only 4 The DC resistor between P and P1 is optional Please short P and P1 when AC resistor is not used 5 When adding DC reacto...

Page 25: ...ptional brake unit which is mounted between the terminals P and N The brake unit can effectively dissipate the feedback energy from the motor to the inverter when decelerating 4 In case there is any p...

Page 26: ...4 5 6 7 and 8 corresponded inverters have no built in brake unit Brake units and brake resistors can be selected for use The built in brake unit of Frame 1 2 and 3 corresponded inverters can have brak...

Page 27: ...5 25 25 16 4 4 4 4 DF1 34060FB C20C 25 25 25 16 4 4 4 4 DF1 34073FB C20C 35 35 35 35 2 2 2 4 DF1 32120FN C20C M8 90 110 70 70 70 35 3 0 3 0 3 0 2 DF1 32145FN C20C 95 95 95 50 4 0 4 0 4 0 1 0 DF1 32170...

Page 28: ...ropping under 2V wire length below 500 meters 6 The connection of the power supply side and load side use insulation sleeve crimping terminal 7 After terminal power outage in a short time high voltage...

Page 29: ...2020 www eaton com 3 4 4 RFI filter The invertersof DF1 seriesare equipped with built in RFI filters These filters are effective in reducing electromagnetic interference Frame 1 2 3 RFI filter ON scr...

Page 30: ...f by cutting off the RFI filter Moreover the electromagnetic capacitance of the inverter will be reduced by cutting of the RFI filter 3 Do not switch off the RFI filter state when the main power is a...

Page 31: ...0Vac 440V model to the terminal R1 S1 When the inverter DC is power on no input 220Vac 220V model 440Vac 440V model to terminal R1 S1 the digital parameter unit display the error code rAE 3 When as co...

Page 32: ...closed contact C is common terminal Maximum voltage 30VDC or 250VAC Maximum current Resistor load 5A NO 3A NC Inductance load 2A NO 1 2A NC cos 0 4 R1C R1M R2O R2C R2M Open collector output DO1 Multi...

Page 33: ...mode is selected the function of the terminal is active when it is shorted with 24V or connected with the external PLC In this mode the current flows into the corresponding terminal when it is on Ter...

Page 34: ...e wires come out for about 0 to 0 5 mm from a sleeve Check the condition of the blade terminal after crimping Do not use a blade terminal of which the crimping is inappropriate or the face is damaged...

Page 35: ...with 02 20 please refer to Section 5 3 6 Input 0 10V voltage signal into terminal AI3 SW3 Output 0 10V voltage from terminal AO1 Cooperating with 02 45 please refer to Section 5 3 11 Output 0 20mA 4...

Page 36: ...hown on the right push the inverter heatsink portion outside the enclo sureand fix the enclosure and inverter with upper and lower installationframe Shift Shift Upper installation frame Lower installa...

Page 37: ...LC function indicator ON to indicate thePLC function valid d Monitor 5 digit LED Shows the frequency parameter number and parameter value etc e Unit indicator Hz ON to indicate the frequency A On indi...

Page 38: ...After the frequency changes the frequency will not auto write into the inverter 1 After the frequency changes the frequency will auto write into the inverter RAM after 0 5s write into the inverter EE...

Page 39: ...uary 2020 www eaton com For example From FUNC to Alarm clear menu the operation flow chart is as follows FUNC WRITE READ l C r E V A Hz PLC NET EXT PU MON I V A Hz PLC NET EXT PU MON MON PU EXT NET PL...

Page 40: ...ernal mode are interchange able JOG mode The setting value of 01 13 P 15 or but ton for PU parameter unit External mode External voltage current signal combination of multi speed stage levels and exte...

Page 41: ...ation flow under the parameter setting mode 4 Please refer to Section 4 2 1 for detailed operation flow under the switching operation mode 4 2 3 The operation flow charts for monitoring mode with DXF...

Page 42: ...ld be changed first 4 2 5 Operation flow charts for parameter setting mode with DXF KEY LED Note N Neither indicating lamp HZ nor MON will light up under the parameter setting mode Please Use WRITE to...

Page 43: ...xternal mode and then use or to switch to PU mode 2 When 00 16 P 79 2 external mode will be the default for the inverter 3 For selecting and switching the operation mode please refer to Section 4 2 2...

Page 44: ...that the motor is running Note N For detailed operation flow for the monitor mode please refer to Section 4 2 3 4 When the digital input terminals stop the output signals the motor will decelerate unt...

Page 45: ...ed Mode 3 indicating lamp PU will light up Note N For selecting and switching the operation mode please refer to Section 4 2 2 The target frequency is determined by communication When RL RM RH and REX...

Page 46: ...KEY LED power indicating lamp POWER will light up but not alarm indicating lamp ALARM 2 DXF KEY LED parameter unit both indicating lamp HZ and EXT will light up 4 4 2 Operation methods For various op...

Page 47: ...he target frequency at about 5Hz 4 Press FWD for forward rotation and REV for reverse rotation Press RESET STOP to decelerate the motor until it stops completely 5 Check the following 1 Whether the di...

Page 48: ...eters cannot be written when in password protection 00 04 P 294 Decryption parameter 0 65535 0 00 05 P 295 Password setup 2 65535 0 00 06 P 110 Parameter unit monitoring selection X0 When the inverter...

Page 49: ...radius value mm 17 Real time line speed m min 18 Output torque of inverter Validonly when 00 21 P 300 or 00 22 P 370 is set to 3 6 19 Digital terminal input state 20 Digital terminal output state 21...

Page 50: ...e inter changeable 0 1 PU mode and JOG mode are interchangeable 2 External mode only 3 Communication mode only 4 Combined mode 1 5 Combined mode 2 6 Combined mode 3 7 Combined mode 4 8 Combined mode 5...

Page 51: ...r V F control 99999 1 Induction motor V F close loop control VF PG 2 Induction motor simple vector control 3 Induction motorsensorless vector control 4 Induction motor PG vector control 5 Synchronous...

Page 52: ...00 01 P 188 Firmware version Read Read The inverter control board firmware version P 90 Input voltage 1 220V 1 PHASE 220V 3 PHASE 440V 3 PHASE Applicable motor capacity please refer to the following...

Page 53: ...l 06 58 P 754 E1 alarm output voltage 00 01 P 188 Firmware version 06 59 P 755 E1 alarm the temperature rising accumulation rate 00 24 P 189 50Hz 60Hz switch selection 01 08 P 21 Accelerate Decelerate...

Page 54: ...um input negative voltage of AI1 05 02 P 303 Motor poles 02 17 P 513 The maximum input negative voltage of AI1 05 03 P 304 Motor rated voltage 02 18 P 510 The percentage corresponding to the mini mum...

Page 55: ...current voltage of AI3 02 13 P 193 The maximum input positive voltage of AI1 02 14 P 194 The percentage corresponding to the mini mum positive voltage of terminal AI1 02 34 P 548 The minimum input cur...

Page 56: ...6 Speed3 low speed 04 03 P 24 Speed4 10 46 P 268 Regeneration and avoidance DC bus voltage level 04 04 P 25 Speed5 04 05 P 26 Speed6 10 47 P 269 DC bus voltage detection sensitivity at deceleration 04...

Page 57: ...9 Alarm code display 06 43 P 291 Alarm message display 06 74 P 770 E2 alarm PN voltage 06 44 P 740 E1 06 75 P 771 E2 alarm the time of inverter has run 06 45 P 741 E2 06 76 P 772 E2 alarm inverter ope...

Page 58: ...larm the time of inverter has run 14 20 P 618 Current value of curling radius 06 62 P 758 E1 alarm inverter operation status code 14 32 P 630 Actual line speed 06 63 P 759 E1 alarm years months Passwo...

Page 59: ...peration frequency Hz 6 Electronic thermal accumulation rate 7 Signal value V of AI1 simulating input terminals 8 Signal value mA of AI3 simulating input terminals mA V 9 Output power kW 10 PG card s...

Page 60: ...cm3 30 denotes that the feedback pressure of the constant pressure system is 3 0kg cm3 Display Multi function display The multi function display selection is realized in the monitoring voltage mode P...

Page 61: ...s its carrier frequency from time to time during the opera tion The metal noises generated by the motor are not a single frequency This function selection is to improve the high peak single frequency...

Page 62: ...In the programmed operation mode it is not necessary to cancel the start signal The inverter will run at the section where it stopped after reset 2 After resetting the inverter the values of the two r...

Page 63: ...e only 3 Communication mode only 4 Combined mode 1 5 Combined mode 2 6 Combined mode 3 7 Combined mode 4 8 Combined mode 5 99999 The second operation mode operating instruction is set by 00 18 P 109 t...

Page 64: ...ine the control mode of the selected AC motor inverter Parameter Name Factory Value Setting Range Content 00 20 P 400 Control mode selection 0 0 Speed control 1 Torque control 2 Position control 00 20...

Page 65: ...l function Before setting 00 21 3 or 4 first set the motor parameters or the auto tuning function to improve the control accuracy 3 When 00 21 1 and the mode of close loop V F control VF PG is selecte...

Page 66: ...ameter Name Factory Value Setting Range Content 00 24 P 189 50 60Hz switch selection 0 0 The frequency parameter default valueis 60Hz system 1 1 The frequency parameter default valueis 50Hz system Par...

Page 67: ...nly for communication expansion card SLOT2 is for PG and IO expansion card SLOT3 is only for IO expansion card It will display alarm if the expansion card is inserted into the wrong slot Please refer...

Page 68: ...3600 0s 5 00s 5 5K 7 5K 7 5K 11KF types 0 360 00s 0 3600 0s 10 00s 11K 15KFand types above 0 360 00s 0 3600 0s 30 00s 01 08 P 21 Acceleration deceleration time increments 0 Time increment is 0 01s 0...

Page 69: ...0 100 0 10 0 01 28 P 162 Middle frequency 2 0 650 00Hz 99999 99999 Not selected 01 29 P 163 Output voltage 2 of middle frequency 0 100 0 0 0 01 30 P 164 Middle frequency 3 0 650 00Hz 99999 99999 Not s...

Page 70: ...equency equals to 01 01 If 01 01 target frequency 01 00 01 03 the steady output frequency equals to target frequency 5 2 2 Base frequency basefrequency voltage Use this function to adjust the inverter...

Page 71: ...ntinuously the out put voltage will be clamped to the base frequency voltage Please refer to 5 2 10 The second function for the second base frequency 5 2 3 Acceleration deceleration time setting Use t...

Page 72: ...The S shape equation of 01 03 P 3 or above is P 3 7 9 5 7 9 4 2 2 P f P t t time f output frequency S pattern acceleration deceleration curve 2 01 05 2 An acceleration slope is formed by the combinati...

Page 73: ...he second function is valid For the operation characteristics of the motor please refer to Section 5 2 10 RT mentioned in this section is the function name of the multi function digital input terminal...

Page 74: ...can be selected when in V F control Load pattern selection When 01 12 4 suppose that 01 04 220V 01 26 5Hz 01 27 10 when the inverter is running at5Hz the output voltage equals to 01 04 01 27 220V 10 2...

Page 75: ...frequency2 Base voltage P 0 01 12 2 P 0 0 P 3 P 19 F o r w a r d r o t a t i n g R e v e r s e l y r o t a t i n g Output voltage Output frequency Ascending descending loads 01 12 3 P 0 0 P 3 P 19 F o...

Page 76: ...e curve will be invalid when 01 10 is larger than the point A where point A equals to 01 10 VF complete separation 01 12 14 In this mode the output frequency and output voltage of the AC drive are ind...

Page 77: ...he output frequency is the set value of 01 13 and the acceleration deceleration time is the set value of 01 14 Note N Please refer to Section 4 3 3 for how to enter the JOG mode 01 14 P 16 01 09 P 20...

Page 78: ...anical system these parameter sallow resonant frequencies to be jumped Fequency jump To avoid system s mechanical resonance frequency when running the motor the inverter provides three sets of jump fr...

Page 79: ...acteristics of the motor please refer to the fol lowing second function setting If 01 22 99999 and 01 23 99999 when RT is on the acceleration deceleration time is the set value of 01 22 If 01 22 99999...

Page 80: ...3 Output voltage 2 of middle frequency 0 0 0 100 0 01 30 P 164 Middle frequency 3 99999 0 650 00Hz 99999 Not selected 01 31 P 165 Output voltage 3 of middle frequency 0 0 0 100 0 01 32 P 166 Middle fr...

Page 81: ...ctual acceleration time the selected acceleration time 01 36 01 37 2 4 When the selected deceleration time 01 07 or 01 23 01 38 and 01 39 the actual deceleration time is as follows The actual decelera...

Page 82: ...2 00 0 02 03 P 503 Function of terminal DIH Same as 02 00 0 02 04 P 54 Function of terminal AO1 output 0 Output frequency the frequency display reference 02 51 P 55 is 100 0 1 Output current the frequ...

Page 83: ...basic frequency auxiliary frequency given by the AI1 terminal 4 operation frequency basic frequency auxiliary frequency given by the AI3 terminal 5 operation frequency given by the terminal AI1 as the...

Page 84: ...gnal selection 0 The effective range of signal sampling is 4 20mA 0 1 The effective range of signal sampling is 0 10V 2 The effective range of signal sampling is 0 5V 02 21 P 39 The maximum operation...

Page 85: ...m 2 The inverter will stop immediately and the panel will display the AEr alarm 3 The inverter will run continuously according to the frequency reference before the disconnection The digital output te...

Page 86: ...l is set by 02 54 P 541 7 Output voltage the inverter rated voltage is100 8 Fixed voltage output voltage output level is set by 02 54 P 541 Valid only when 00 21 P 300 or 00 22 P 370 is set to 3 6 9 O...

Page 87: ...The default priority level of terminal function selection is AI1 AI3 AI2 DIH so if you want toset the terminal AI2 as fre quency reference 02 00 and 02 01 should be set at 0 2 The function selection o...

Page 88: ...the electronic thermal rate of the inverter the electronic thermal relay running 06 00 P 9 0 or the electronic thermal relay of the inverter s IGBT module running 06 00 P 9 0 is 100 5 Target frequenc...

Page 89: ...n addition and subtraction can be performed as the following shows For example When the setting frequency is 50Hz 02 06 50 and the external analog input signal is 0 10V In the above figure when 0V is...

Page 90: ...rrent voltage signal of external terminal AI3 is taken as the proportion linkage input signal please refer to the parameter 02 20 For the frequency range setting of external analog signal please refer...

Page 91: ...24 0 02 10 P 60 AI1 filter time 30ms 0 2000ms 02 11 P 139 The bias rate of AI1 voltage signal 0 0 100 0 100 0 02 12 P 192 The minimum input positive voltage of AI1 0 00V 0 10 00V 02 13 P 193 The maxim...

Page 92: ...and REX are all off the default priority is AI1 AI3 AI2 please refer to 02 00 02 01 02 02 2 RH RM RL REX AU RT and RUN mentioned in this section is the function name of the multi function digital inp...

Page 93: ...he figure is shown as follows If 02 00 is set at 1 the analog input of terminal AI1 corresponds to frequency function that is to say the actual fre quency input value is equal to the product of the pr...

Page 94: ...Hz 100 P 193 P 511 10V 100 0 P 194 100 10V 10V 8 33V 8 33V 10Hz 0V 60Hz 10V 10V 10Hz 0V P 38 60Hz Max operation frequency P 192 0V P 193 10V The minimum maximum input positive voltage of terminal 2 5...

Page 95: ...ge of terminal 2 5 P 510 0 P 511 100 The setting corresponding to the minimum maximum negative voltage of terminal 2 5 P 512 1V P 513 10V The minimum maximum input negative voltage of terminal 2 5 P 1...

Page 96: ...a Forward rotation area 5V 10V 5V P 38 60Hz Max operation frequency P 192 0V P 193 10V The minimum maximum input positive voltage of terminal 2 5 P 194 100 P 195 100 The setting corresponding to the m...

Page 97: ...22 P 528 AI3 filter time 30ms 0 2000ms 02 23 P 505 The bias rate of AI3 current voltage signal 0 0 100 0 100 0 02 24 P 184 AI3 disconnection selection 0 0 No disconnection selection is available 1 De...

Page 98: ...ding frequency Reconnection will clear the alarm 3 When 02 24 2 the panel will display the AEr alarm when disconnected The inverter will stop immediately Reset to clear the alarm 4 When 02 24 2 the in...

Page 99: ...ng is 0 5V 02 30 P 508 The maximum operation frequency of terminal AI2 50 00Hz 1 00 650 00Hz 50Hz system 00 24 1 60 00Hz 60Hz system 00 24 0 02 31 P 527 AI2 filter time 30ms 0 2000ms 02 32 P 507 The b...

Page 100: ...value of 02 38 is the better the filter ability is and the slow response will be caused Note N The frequency computing method of DIH input signal is similar to AI1 analog input the formula is 01 00 t...

Page 101: ...quency of operation is 20Hz the output pulse wave between ter minal DOH and terminal D C is as following diagram Note N When 02 43 1 the output is one time of the running frequency And the inverter ca...

Page 102: ...C level is 100 4 Output the electronic thermal rate of the inverter The electronic thermal relay running when 06 00 P 9 0 or the electronic thermal relay of the inverter s IGBT module running when 06...

Page 103: ...of the inverter to 0 Hz 4 Press to adjust the value of 02 47 The screen will display the accumulated output bias voltage of AO1 Press WRITE for more than 1 second and the pointer will move upward Pres...

Page 104: ...g output It is used to set the output frequency and current display reference when in the analog output of terminal AM FM Display reference The setting frequency of 02 51 is 100 which corresponds to t...

Page 105: ...tting value of 02 55 after 02 58 setting the time the output frequency of the inverter will decrease to the setting frequency of 02 57 When the input voltage of PT100 is larger than the setting value...

Page 106: ...2 44at 0 2 Start the motor and fix the output frequency of the inverter to 60Hz 3 When the motor runs steadily read the set value of 02 59 At this point the screen will display the FM correction index...

Page 107: ...f the inverter output 8 RT the inverter second function 9 EXT external JOG 10 STF EXJ 11 STR EXJ 12 STF RT 13 STR RT 14 STF RL 15 STR RL 16 STF RM 17 STR RM 18 STF RH 19 STR RH 20 STF RL RM 21 STR RL...

Page 108: ...erminal stopping PID enable 45 The second mode 46 Initial curling radius selection terminal 1 47 Initial curling radius selection terminal 2 48 Thickness selection terminal 1 49 Thickness selection te...

Page 109: ...detection 7 PO2 programmed operation periodical detection 8 PO3 programmed operation pause detection 9 BP Switch between the inverter operation and the com mercial power supply operation function inve...

Page 110: ...as 03 00 99999 03 26 P 552 Expanded digital input terminal M11 Slot 3 Same as 03 00 99999 03 27 P 553 Expanded digital input terminal M12 Slot 3 Same as 03 00 99999 03 28 P 554 Expanded digital input...

Page 111: ...51 P 577 Expanded digital output terminal A11 Slot 2 Same as 03 10 99999 03 52 P 578 Expanded digital output terminal A12 Slot 2 Same as 03 10 99999 03 53 P 579 Expanded digital output terminal A13 S...

Page 112: ...og terminal AI3 priority 6 The external thermal relay operation 7 MRS the instantaneous stopping of the inverter output 8 RT the inverter second function 9 EXT external JOG 10 STF EXJ 11 STR EXJ 12 ST...

Page 113: ...put terminal running enable 44 PID_OFF the digital input terminal stopping PID enable 45 The second mode 46 Initial curling radius selection terminal 1 47 Initial curling radius selection terminal 2 4...

Page 114: ...he external thermal relay OH for the conventional motor wiring the external thermal relay is often placed at the front of the motor to prevent the motor from overheating When the external thermal rela...

Page 115: ...rce of the start signal When STF is on the inverter begins to run in the programmed operation mode at the first section When STF is off the invert stops running and STR becomes the pause signal source...

Page 116: ...the switch function will be invalid and only torque control operates Digital input terminals switch speed position control please be in the mode of closed loop vector speed control 00 21 P 300 4 and...

Page 117: ...single point positioning movement after completion of execution if the multipoint positioning terminal can make the frequency converter based on multistage position terminal condition REX RH RM RL in...

Page 118: ...03 10 P 40 DO1 DO function 1 0 RUN inverter running 1 SU reaching the output frequency 2 FU output frequency detection 3 OL overload detection 4 OMD zero current detection when the percentage of the...

Page 119: ...bit is as follows For example 03 11 P 85 0 inverter is running and detecting if positive logic output bit is set as 0 when inverter runs multi relay is on When inverter stops multi relay is off other...

Page 120: ...03 17 2ms For example if 03 17 100 the actual delay time is 200ms 5 4 6 Digital input terminal power enable Selectspower enables on the digital input terminal whether the inverter operates immediately...

Page 121: ...ceeds 30Hz or when the reverse rotation output frequency exceeds 20Hz If 03 21 30 and 03 22 99999 factory default then it will send out FU signals when the forward or reverse rotation output frequency...

Page 122: ...nded digital input terminal Expanded digital input terminal SLOT3 The function is the same as the digital input function please refer to Section 5 4 1 100 P 62 Time Output P 63 P 63 OMD full load curr...

Page 123: ...7 bit is as follows Parameter Name Factory Value Setting Range Content 03 33 P 559 Expanded digital input terminal M10 SLOT 2 99999 Same as 03 00 Same as 03 00 03 34 P 560 Expanded digital input termi...

Page 124: ...minal A13 Slot3 99999 Same as 03 10 Same as 03 10 03 46 P 572 Expanded digital output terminal A14 Slot3 99999 Same as 03 10 Same as 03 10 03 47 P 573 Expanded digital output terminal A15 Slot3 99999...

Page 125: ...minal monitor Used to monitor the operation of digital input output terminal Parameter Name Factory Value Setting Range Content 03 58 P 584 Expanded digital output terminal negative positive logic Slo...

Page 126: ...LOT2 after the inverter operates to the target frequency each bit state of 03 62 is as follows indicating the output of A17 and A10 So 03 62 1 27 0 26 0 25 0 24 0 23 0 22 0 21 1 20 129 b0 DI1 DI2 DI4...

Page 127: ...4 03 99999 04 15 P 100 Minute second selection 0 The minimum increment of run time is 1 minute 1 1 The minimum increment of run time is 1 second 04 16 P 121 Run direction in each section 0 255 0 04 17...

Page 128: ...0s 04 33 P 107 Programmed operation mode speed 7 operating time 0 6000 0s 0 0s 04 34 P 108 Programmed operation mode speed 8 operating time 0 6000 0s 0 0s 04 35 P 111 Programmed operation mode speed 1...

Page 129: ...4 Speed 4 99999 0 650 00Hz 99999 99999 Function invalid 04 04 P 25 Speed 5 99999 Same as 04 03 Same as 04 03 04 05 P 26 Speed 6 99999 Same as 04 03 Same as 04 03 04 06 P 27 Speed 7 99999 Same as 04 03...

Page 130: ...y valid in the external mode combination mode 2 or combined mode 4 2 RL RM RH and REX mentioned in this section are the function names of the multi function digital input terminal For example when 03...

Page 131: ...y 01 07 P 8 1 The acceleration and deceleration time is both determined by 04 35 P 111 04 42 P 118 04 19 P 131 Programmed operation mode speed 1 0 00Hz 0 650 00Hz 04 20 P 132 Programmed operation mode...

Page 132: ...00s 0 6000 0s 04 36 P 112 Programmed operation mode speed 2 Acc Dec time 0 00s 0 600 00s 0 6000 0s 04 37 P 113 Programmed operation mode speed 3 Acc Dec time 0 00s 0 600 00s 0 6000 0s 04 38 P 114 Prog...

Page 133: ...e are both determined by 04 35 04 42 Manual operation cycle mode Wiring diagram for manual operation cycle mode 1 Insert an impulse type switch between DI4 and D C 2 After turning on the power accordi...

Page 134: ...quency 50Hz system 0 650 00Hz 50 00Hz 60Hz system 0 650 00Hz 60 00Hz 05 05 P 306 Motor rated current 0 500 00A Types below Frame G According to type 0 5000 0A Frame G and types above 05 06 P 307 Motor...

Page 135: ...second motor rated current 0 500 00A Types below Frame G 99999 0 5000 0A Frame G and types above 99999 05 27 P 337 The second motor rated rotation speed 0 65000r min 99999 99999 05 28 P 338 The second...

Page 136: ...m2 5 5K 7 5KF and types below 99999 0 65 000kg m2 Types from 7 5K 11KF to 90K 110KF 0 650 00kg m2 110K 132KF and types above 99999 Parameter Name Factory Value Setting Range Content 05 00 P 301 Motor...

Page 137: ...setting of self learning torque The principle of setting self learning torque is that the difference between self learning torque 05 18 and 05 19 can t be too small and the measuring torque can t be...

Page 138: ...irst set the motor parameters or the auto tuning function to improve the control accuracy 4 When 05 00 1 and the mode of close loop V F control VF PG is selected please make sure that the motor poles...

Page 139: ...500 00A Types below Frame G 0 5000 0A Frame G and types above 05 08 P 309 IM motor stator resistance According to type 0 65000m 45K 55KF and types below 0 650 00m 55K 75KF and types above 05 09 P 310...

Page 140: ...uting PMmotor parameter auto tuning function set 05 00 to 8 then press FWD or REV on the keyboard panelfor the inverter to automatically calculate the following parameter 05 12 05 16 When executingPM...

Page 141: ...ertia self learning setting T1 30 0 0 05 19 P 632 05 19 P 632 Inertia self learning setting T2 60 0 05 18 P 631 100 0 Parameter Name Factory Value Setting Range Content 05 22 P 332 The second motor ra...

Page 142: ...0mH 45K 55KF and types below 0 650 00mH 55K 75KF and types above 99999 Not selected 05 33 P 343 The second motor PM stator resistance 99999 0 65000m 45K 55KF and types below 0 650 00m 55K 75KF and typ...

Page 143: ...t protection function D framework and the above models 2 06 06 P 70 Special regenerative brake duty 0 100 0 0 0 06 07 P 263 Decrease carrier protection setting 0 Rated carrier frequency limit load cur...

Page 144: ...s below 0 100 0 50 0 315K 355KF type 0 100 0 70 0 06 20 P 262 Output phase failure protection 0 No output phase failure protection selection 0 1 Output phase failure protection the parameter unit will...

Page 145: ...larm output voltage Read Read 06 59 P 755 E1 alarm the temperature rising accumulation rate Read Read 06 60 P 756 E1 alarm PN voltage Read Read 06 61 P 757 E1 alarm the time of the inverter has run Re...

Page 146: ...the output current and automatically changes the output frequency to prevent the inverter fromtripping due to overcurrent overvoltage etc It can also limit the stall prevention and fast response curr...

Page 147: ...t frequency according to the time of Acc of 06 04 stall output fre quency then continue to increase the output frequency The current in the figure refers to the current amplitude Note N 1 When 00 21 3...

Page 148: ...ions where frequency starts or stops a high capacity brake resistor is required 5 7 4 Decrease carrier protection setting Select decrease carrier or decrease rated current protection Decrease carrier...

Page 149: ...able frame below 440V type normal duty ND 2 3 4 5 6 7 8 9 10 11 12 13 14 15 100 90 80 70 60 50 40 30 20 10 0 220V type heavy duty HD 0 75K 11K Applicable frame below 15K 37K 45K 75K Load Carrier KHz 2...

Page 150: ...er torque 06 09 then inverter alarm OL2 will go off and the inverter will stop the operation If multi function digital outputs terminal DO1 DO 03 10 DO2 DO 03 12 multi function relay R1O R1C R1M 03 11...

Page 151: ...al is needed then 06 12 should be set to 11 Note N Proper setting for decreasing the fan operating time according to the inverter installing condition can extend the fan lifetime Parameter Name Factor...

Page 152: ...rcuit protection function Set 06 14 to 0 to cancel the output end short circuits protection function Set 06 14 to1 short circuit protection function is valid the inverter will output SCP alarm when de...

Page 153: ...TC level and the corresponding value for 100 is maxanalog input value Parameter Name Factory Value Setting Range Content 06 15 P 533 The process mode of PTC alarm 0 0 Alarm and continue to run 1 Alarm...

Page 154: ...eded 50 of rated current the inverter will stop output and display GF alarm If in the operation detecting the current short to ground which is over the setting value of 06 19 the inverter will stop ou...

Page 155: ...deterioration and capacity decreasing may occur This function is used to detect the current capacitor lifetime which is regardedas thereplacement standard Parameter Name Factory Value Setting Range Co...

Page 156: ...read 06 25 and check the deterioration degree of the maincircuit capacitor Under thefollowing conditions measurement cannot beperformed correctly 6 Terminals P N is connected to DC power supply 7 The...

Page 157: ...6 40 P 288 1 12 corresponds to the abnormal codes of 06 41 P 289 s alarm E1 E12 06 41 P 289 Alarm code display Read Read 06 42 P 290 Alarm message query 0 0 10 Alarm message of No 06 40 P 288 When 06...

Page 158: ...e N Set 06 42 P 290 to 8 9 10 selecting 06 43 P 291 display alarmyear and month day and hour minute and second is valid only when DXF KEY LEDC is used as an option board If DXF KEY LED is used these t...

Page 159: ...latest alarm code E1 Read Read 06 45 P 741 The second alarm code E2 Read Read 06 46 P 742 The third alarm code E3 Read Read 06 47 P 743 The fourth alarm code E4 Read Read 06 48 P 744 The fifth alarm...

Page 160: ...DXF KEY LED is used these thress selections are invalid Parameter Name Factory Value Setting Range Content 06 56 P 752 E1 alarm output frequency Read Read 06 57 P 753 E1 alarm output current Read Rea...

Page 161: ...If DXF KEY LED is used these thress selections are invalid Parameter Name Factory Value Setting Range Content 06 70 P 766 E2 alarm output frequency Read Read 06 71 P 767 E2 alarm output current Read...

Page 162: ...Parity check selection 0 No parity verification 0 1 Odd 2 Even 07 06 P 51 COM1 CR LFselection 1 CR only 1 2 Both CR and LF 07 07 P 154 COM1 Modbus com munication format 0 1 7 N 2 Modbus ASCII 4 1 1 7...

Page 163: ...on activation state 14 Error state 07 25 P 810 PU Communication protocol selection 0 Modbus protocol 1 1 Eaton protocol 2 PLC protocol Effective when using the Eaton built in PLC 07 26 P 811 PU conver...

Page 164: ...ation car toon error handling 0 Alarm and stop idling 1 1 no alarm and keep on running 07 43 P 828 Outside enlarge com munication cartoon dispatch interval allowable time 0 999 8s set data communicati...

Page 165: ...ngth 0 0 1bit 1 2bit 07 05 P 50 COM1 Parity check selection 0 0 No parity verification 1 Odd 2 Even 07 06 P 51 COM1 CR LFselection 1 1 CR only 2 Both CR and LF 07 07 P 154 COM1 Modbus com munication f...

Page 166: ...1 8 O 1 Modbus RTU 07 33 P 818 PU Communication exception permit number 1 0 10 When communications error more than 7 33 P 818 value and 07 35 P 820 to 0 is called different police PUE 07 34 P 819 PU C...

Page 167: ...s set to 0 the alarm will go off and display OPT 3 Modbus protocol Displayed according to the starting bit the data bit parity check bit and the stop bit N no parity check E 1 bit parity check O 1 bit...

Page 168: ...host computer regarding reply data Check data error No error No processing No No No No C C Error exists Output No No No No F F Data of the communication request sent by the host computer to the inver...

Page 169: ...ated by the inverter according to the received data is different from the received Sum Check H03 Communication protocol error The syntax of the data received by the inverter has errors The data is not...

Page 170: ...of the host computer 02 15 P 195 Step1 The host computer sends the write in page break reference to the inverter using Format A ENQ Inverter station number 0 Reference code HFF Waiting time Data H000...

Page 171: ...15 P 195 this parameter range is set from 0 to 400 Step 1 to 2 Omitted same as Step 1 and 2 of Example 3 Step 3 The host computer requests the inverter to write 500 into02 15 P 195 in Format A ENQ In...

Page 172: ...g range 0 254 0 is the broadcasting address 1 254 are the equipment inverter address The setup of 07 01 is based on the equipment address The set up is carried out when the main equipment sends mes sa...

Page 173: ...y out the XOR calculation 7 Repeat 3 6 until all the bytes of the text carry out the XOR calculation with the hexadecimal register and was shifted for eight times 8 The hexadecimal register content is...

Page 174: ...n 2 Start Address 3 Number of register 4 Check Stop ASCII H3A 2char 2char 4char 4char 2char 0D 0A RTU 10ms 8bit 8bit 2byte 2byte 2byte 10ms Message Content 1 Address Set up the address for the to be d...

Page 175: ...Set up function codes that cannot be handled by the equipment in the query message sent by the main equipment Function codes that are not H03 H06 H08 and H10 temporarily H02 Invalid data address Set u...

Page 176: ...Mode Starting Address Function Number of data read Read out data Check Stop ASCII H3A H30 H31 H30 H33 H30 H32 H31 H37 H37 H30 H37 H33 0D 0A RTU 10ms 01 03 02 17 70 B6 50 10ms Because the decimal form...

Page 177: ...ta without error the inverter will send a reply to the host computer Mode Starting Address Function Startingaddress Number of registers Check Stop ASCII H3A H30 H31 H31 H30 H30H30 H30 H30 H30 H30 H30...

Page 178: ...otation Target frequency write in EEPROM HEE H06 H10 H1009 H0000 HFDE8 0 650Hz RAM HED H1002 Special monitor select codes read out H7D H03 H1013 H0000 H0010 monitor selected information Special monito...

Page 179: ...roup mode the Modbus address of each parameter corresponds tothe parameter number the hexadecimal digit of 10000 such as the Modbus address of04 26 P 138 is 0x28BA Parameter write in H80 HE3 H06 H10 L...

Page 180: ...TC temperature accumulation of inverter H101E the electronic thermal accumulation rate of motor H101F target pressure when PID control H1020 feedback pressure when PID control H1021 rotating speed fed...

Page 181: ...00 HFFFF Abnormal codes from the last two times H74 H1007 Error code 1 and 2 b15 b8 b7 b0 H75 H1008 Error code 3 and 4 b15 b8 b7 b0 For abnormal codes please refer to the abnormal code list in the abn...

Page 182: ...rate H0007 The temperature rising accumulation rate of inverter 0 01 H0008 The inverter output power 0 01kW H0009 Inverter NTC temperature accumulation 0 01 H000A The electronic thermal accumulation r...

Page 183: ...er values at next power ON are the values last stored in EEPROM 5 8 3 Canopen protocol The relative settings for Canopen communication expanded board Parameter Name Factory Value Setting Range Content...

Page 184: ...nsion card related Settings Parameter Name Factory Value Setting Range Content 07 45 P 830 IP configuration 0 0 IP state 1 IP move 07 46 P 831 IP address 1 192 0 255 07 47 P 832 IP address 2 168 0 255...

Page 185: ...0 60 00s 1 00s 08 06 P 174 Differential time 0 10000ms 0ms 08 07 P 175 Abnormal deviation 0 100 0 0 0 08 08 P 176 Exception duration time 0 600 0s 30 0s 08 09 P 177 Exception handling mode 0 Free stop...

Page 186: ...08 32 P 719 PID output in reverse direction deviation limit 0 100 00 100 0 08 33 P 720 PID parameter switchover opera tion selection 0 No PID parameter switchover 0 1 PID parameter switchover based o...

Page 187: ...rce 2x Take the input of terminal AI3 as target source 3x Take the input of terminal AI2 as target source 4x Take the input of terminal DIH as target source x1 Take the input of terminal AI1 as feedba...

Page 188: ...ration frequency will increase and therefore the system may be unstable 08 06 P 174 Differential time 0ms 0 10000ms This gain determines deviation controller s impact on the amount of change of the de...

Page 189: ...If the user to skip regulating the relationship between analog input to set the proportion will be expected to set a good first proportion parameters voltage parameter Settings again 2 Users such as...

Page 190: ...ion value for the duration of 08 11 s sleep detection time the inverter will steadily reduce the output frequency Once the output frequency of the inverter is less than the machine stop level of 08 13...

Page 191: ...s still unstable Decrease D gain KD 08 06 Note N 1 When 08 09 2 the panel has no alarm display but the multi function output terminal has alarm detection To turn off the alarm reset 00 02 or turn down...

Page 192: ...ording to the operation frequency 3 Adjust according to the line speed PID parameter group2 08 23 is the auto adjustment basis for PID parameters 1 When 08 23 0 he adjustment is according to the feedb...

Page 193: ...ation control limit If the deviation between PID target and PID feedback is smaller than the value of08 27 PID output frequency keeps unchanged Parameter Name Factory Value Setting Range Content 08 27...

Page 194: ...limit the deviation between two PID outputs to suppress the rapid change of PID output and stabilize the running of the inverter 5 9 9 PID parameter switchover Two groups of PID parametersare required...

Page 195: ...l output alarm 08 39 is used to select PID operation at stop In general it will operate PID in the state of stop 5 9 11 PID reverse run operation selection It is used to set whether reverse run is all...

Page 196: ...05 P 354 Over speed detection time 0 100 0s 1 0s 09 06 P 355 Number 2 of the encoder pulses 0 20000 2500 09 07 P 356 Encoder input mode 2 0 No function 0 1 Phase A B pulse train Phase A is 90 ahead of...

Page 197: ...tor rotor magnetic pole position information start PM motor frequency converter according to the initial magnetic pole position if there are different P of the frequency converter inverter electrical...

Page 198: ...rotation 2 Phase A B pulse train Phase B is 90 ahead of Phase A and is forward rotation 3 Phase A is a pulse train Phase B is a direction sign L is reverse rotation and H is forward rotation 4 Phase...

Page 199: ...larm PG3 function is not available 5 10 4 PG2 parameter It is used to select the input mode of PG2 encoder Parameter Name Factory Value Setting Range Content 09 06 P 355 Number 2 of the encoder pulses...

Page 200: ...B2 Reverse B2 ahead of A2 Forward 2 4 A2 ahead of B2 Forward B2 ahead of A2 Reverse 5 10 5 Dividing frequency output function The multiple setting for PG board feedback and output Parameter Name Fact...

Page 201: ...the motor rotates continuously for the pulse number of 09 11 at the opposite direction of the speed command it will output prevent reverse rotation detection alarm dv4 Set 09 11 to 0 for applications...

Page 202: ...sing the 09 01 P 350 or 4 09 01 P 350 is less than 9 14 P 363 and the deviation value is greater than the 09 04 P 363 which can adjust the phase Z or can not When the signal of phase Z is destroyed by...

Page 203: ...0 0 30 0 Types from 11K 15KF to 55K 75KF 2 0 0 30 0 75K 90KF and types above 1 0 10 05 P 242 DC injection brake function before start 0 DC injection brake function is not available before starting 0...

Page 204: ...alarm occurrence 0 Retry is invalid 0 1 10 The setting value of 10 13 P 67 isexceeded the inverter will not perform the retry function 10 14 P 68 Retry waiting time 0 360 0s 1 0s 10 15 P 69 Retry accu...

Page 205: ...ill decelerate until it stops 10 33 P 273 Power failure stop selection 0 Power failure time deceleration to stop function disabled 0 1 No undervoltage avoidance Ifan undervoltage or power failureoccur...

Page 206: ...mode automatic calcula tion for Acc Dec speed of action 10 45 P 267 Regeneration and avoidance operation selection 11 Regeneration and avoidance function is effective in running Manual mode Acc Dec sp...

Page 207: ...10 55 P 780 PLC Action choice 0 PLC Function invalid 0 1 PLC Function effective PLC RUN signal from the external terminal input signal or 10 56 P 781 2 PLC Function effective PLC RUNsignal from the ex...

Page 208: ...of motor activation and stop the output frequency of the inverter will decrease gradually In case the output frequency reaches the DC injection brake operation frequency 10 00 the DC injection brake w...

Page 209: ...zero speed is 6 of base frequency voltage 01 04 2 For V F V F close loop control and close loop vector control mode please refer to the motor control mode parameter 00 21 00 22 Zeroservo The zero ser...

Page 210: ...e start 0 5s 0 60 0s 10 07 P 244 DC injection brake voltage before start 4 0 0 30 0 7 5K 11KF included and types below 2 0 11K 15KF 55K 75KF types 1 0 75K 90KF included and types above DC injection br...

Page 211: ...ne needs an instant restart function 10 08 must be set 2 When 10 08 is nonzero linear acceleration deceleration curve is the default 3 The direction detection position of 10 08 is only valid for direc...

Page 212: ...Restart the need for offline automatic tuning Instantaneous power failure time Power supply R L1 S L2 T L3 Motor speed N r min Inverter output frequency f Hz Inverter output voltage E v Restart cushio...

Page 213: ...tact signals to perform variable speed operation without using analog signals under the external mode combined mode 1 and combined mode 5 Remote setting function 1 Whether the remote setting function...

Page 214: ...acceleration deceleration time will be determined by the set value of 01 06 the first acceleration time and 01 07 the first deceleration time 3 When RT signal is on and 01 22 99999 the second accelera...

Page 215: ...place to restore the previous setting Inverter s retry is performed conditionally When the alarm goes off and the inverter has an automatic retry the re occurrence of alarm going off before a set tim...

Page 216: ...is as follows 5 11 8 Energy saving control functionV F Under the energy saving running mode the inverter will control the output voltage automatically in order to reduce the output power losses to the...

Page 217: ...time of Dwell function 10 22 P 233 Dwelltime at deceleration 0 5s 0 360 0s Dwell function Backlash compensation 10 18 1 Reduction gears have an engagement gap and a dead zone between forward and reve...

Page 218: ...the frequency set by 10 19 wait for the time set by 10 20 and then accelerate to the target When decelerating to the frequency set by 10 21 wait for the time set by 10 22 and then decelerate to the t...

Page 219: ...ction If 10 23 Triangular wave function selection is 1 and triangular wave operation signal TRI is turned on triangular wave function will be valid Set any parameter in 03 00 03 06 and 03 09 Input ter...

Page 220: ...r will decelerate until it stops Commercial power supply frequency operation function 10 31 is used to switch the frequency from inverter operation to commercial power supply operation Between startin...

Page 221: ...hover function is selected When 38 is selected for the input terminal function commercial power supply frequency operation switchover signal CS is selected Here are some typical sequence diagrams for...

Page 222: ...al power supply circuit should be installed to prevent the motor from being stopped for too long 2 To prevent the inverter from setting off the over current alarm when changing between the inverter op...

Page 223: ...deceleration from output frequency 99999 The motor decelerates from the output frequency 10 34 P 274 10 36 P 276 Power failure deceleration time 1 5 00s 0 360 00s 0 3600 00s Set the time from the dece...

Page 224: ...gital 380 440V 0 440V 440V voltage 50Hz when 00 24 1 60Hz when 00 24 0 system setting 220V 0 220V 220V voltage 10 42 P 702 VF separated voltage Acc time 0 0s 0 1000 0s Time for voltage accelerating fr...

Page 225: ...Regeneration and avoidance function only in constant speed Manual mode Acc Dec speed of action is set by 10 49 P 271 and 10 50 P 272 10 46 P 268 Regeneration and avoidance DC bus voltage level 380V 1...

Page 226: ...0 200 0 When the output current is above the setting level in overexcitation deceleration overexcitation gain will auto decrease 10 53 P 266 Overexcitation gain 1 10 1 00 1 40 Overexcitation decelerat...

Page 227: ...LC Function invalid 1 PLC Function effective PLC RUN Signals from external terminal input or 10 56 P 780 2 PLC Function invalid PLC RUN signal from the external terminal input signal 10 56 P 781 PLC R...

Page 228: ...ctal 21 C0 C7 place 3 Y0 Y17 Name of octal 22 M8000 M8015 4 Y20 Y23 Name of octal 23 M8016 M8031 5 M0 M15 24 M8032 M8047 6 M16 M31 25 M8048 M8063 7 M32 M47 26 M8064 M8079 8 M48 M63 27 52 keep 9 M64 M7...

Page 229: ...tor estimatedrotation speed filter time 0 1000ms 2ms 11 12 P 401 Torque reference 400 0 400 0 0 0 11 13 P 402 Speed limit 120 120 0 11 14 P 403 Speed limit bias 0 120 10 11 15 P 404 Torque filter time...

Page 230: ...efficient 0 20 0 99999 11 37 P 378 The second PM motor types 0 SPM 0 1 IPM 99999 11 38 P 379 The second PM initial motor position detection selection 0 Pull in 0 1 High frequency pulse 99999 11 39 P 3...

Page 231: ...arameter when the running frequency is greater than the switching fre quency 2 11 05 When the running frequency is between the switching frequency 1 and the switching frequency 2 the two PI parameters...

Page 232: ...tor posi tion is calculated from the PG encoder signal and saved until the inverter power is switched off When 11 08 0 detect the initial magnetic pole position of the rotor by using the pull in metho...

Page 233: ...tor output torque depends on the polarity of the Torque reference and it has nothing to do with Run command The following sheet shows the relationship among Torque reference Run command motor run dire...

Page 234: ...rmal speed limit 11 18 1 11 17 0 11 13 11 13 11 13 11 13 11 14 11 14 11 14 11 14 Normal speed limit 11 18 0 11 17 1 Frequency 11 14 Frequency 11 14 Frequency 11 14 Frequency 11 14 11 14 11 14 11 14 11...

Page 235: ...99999 11 35 P 376 The second motor PI coeffi cient switching frequency 2 10 00Hz 11 32 P 373 650 00Hz 99999 11 36 P 377 The second motor current control proportion coefficient 0 0 20 99999 The second...

Page 236: ...When 00 22 99999 and RT signal is ON second motor control parameter11 30 11 36are valid For the second function parameter please refer to Section 5 2 10 Please refer to 05 22 05 38 for the second mot...

Page 237: ...icient 40 0 100 11 46 P 384 PM Motor current loop bandwidth coefficient at low speed 40 0 100 11 47 P 385 PM Motor current loop bandwidth coefficient at a high speed 40 0 100 PM Motor current loop con...

Page 238: ...Zero servo gain 0 100 5 12 11 P 431 Single point positioning location 0 65535 0 12 12 P 432 Frequency of single point locating 0 650 00Hz 0 00Hz 12 13 P 433 Zero velocity threshold 0 650 00Hz 0 50Hz...

Page 239: ...sition command 10 30000 30000 0 12 39 P 469 Number of pulses position command 10 30000 30000 0 12 40 P 470 Number of turns position command 11 30000 30000 0 12 41 P 471 Number of pulses position comma...

Page 240: ...ing direction y 0 When in Homing mode return to search for Z pulse 1 No return when in Homing mode forward run and search for Z pulse 2 When in Homing mode locate in searcher point or Z pulse z 0 Forw...

Page 241: ...General Inverters DF1 Series UMXXXXXXXXE February 2020 www eaton com 1 y 0 z 0 2 y 0 z 1 3 y 1 z 0 4 y 1 z 1 SHOM ORGP Z pulse Speed Position SHOM ORGP Z pulse Speed Position SHOM ORGP Z pulse Speed...

Page 242: ...XXXE February 2020 www eaton com 5 y 2 z 0 6 y 2 z 1 7 y 2 z 2 8 y 2 z 3 Origin of pulse offset according to the motor forward direction set origin pulse offset pulse number SHOM ORGP Speed Position S...

Page 243: ...position control speed limit 10 00Hz 0 650 00Hz 12 09 P 429 Position reaching margin 40 0 65535 12 13 P 433 Zero velocity threshold 0 50Hz 0 650 00Hz 12 14 P 434 Position command response options 0 0...

Page 244: ...gital output terminal For related wiring please refer to Section 3 3 Zero velocity threshold Switching action effectively in the area motor speed 0 1000 3000 9000 First command position 3000pulse Firs...

Page 245: ...oning function Single point positioning belongs to the category of position control but with the application of existing Pt completely independent Pr position mode Parameter Name Factory Value Setting...

Page 246: ...3 0 0 1 1 Position4 12 26 12 27 Speed 4 0 1 0 1 Position5 12 28 12 29 Speed 5 0 1 1 0 Position6 12 30 12 31 Speed 6 0 1 1 1 Position7 12 32 12 33 Speed 7 1 0 0 0 Position8 12 34 12 35 Speed 8 1 0 0 1...

Page 247: ...d When 12 04 1 2 set terminal function to REX RH RM and RL and the position command is decided by param eter and digital input terminal state The position control acceleration deceleration time is set...

Page 248: ...ment parameter group 13 Group Parameter Number Name Setting Range Factory Value User settings 13 00 P 89 Slip compensation coefficient 0 10 0 13 01 P 246 Modulation coefficient 0 90 1 20 1 00 13 02 P...

Page 249: ...torque harmonics and noises 5 14 3 Vibration inhibition Inhibit the great vibration of inverter output current and motor rotation speed and the motor vibration Parameter Name Factory Value Setting Ra...

Page 250: ...Tension taper 0 100 0 0 14 10 P 654 Taper compensation correction 0 10000mm 0mm 14 11 P 610 Curling radius calculation method selection 0 Calculation through line speed 0 1 Calculation through thickn...

Page 251: ...0m min 14 33 P 633 Mechanical inertia compensation coefficient 0 65535 0 14 34 P 634 Material density 0 60000kg m3 0kg m3 14 35 P 635 Material width 0 60000mm 0mm 14 36 P 636 Fiction compensation coe...

Page 252: ...s mode can work in any motor control mode that is to say00 21 can be set to 0 4 When 14 00 3 the close loop torque control mode is active The tension feedback close loop adjustment is added on the bas...

Page 253: ...upstream equipment the tension can be set by communication There are two ways to realize communication setting of tension 1 Change value of 14 05 then 14 04 shall be set to 0 2 Set the tension through...

Page 254: ...on value when turning off the power or stopping calculating the curling radius it takes the memorized curl ing radius as initialvalue whenre turning on the power or beginning to calculate 14 13 P 611...

Page 255: ...dius sensor can be the analog value or the pulse input 14 13 is used to set the maximum curling radius When 14 11 3 the parameter must be set and the maximum of the analog value or pulse signal corres...

Page 256: ...utput of operation frequency of traction constant speed inverter The operation frequency of traction invert er corresponds with the line speed in linear It only needs to set the maximum line speed 14...

Page 257: ...late the mate rial inertia compensation value according to the parameter and the curling radius 14 36is used to set the friction compensation coefficient Take wind up as an example Because of the fric...

Page 258: ...topping the machine auto winding up and rolling down the material To realize the smooth and well off auto roll alternation and avoid causing too large shock it is necessary to rotate the wind up roll...

Page 259: ...speed gain For meeting the technological requirements and revising the line speed error it can be adjusted on the basis of synchronous matching frequency The adjustment formula V2 V1 1 14 41 When 14...

Page 260: ...ge Content 14 46 P 658 Tension closed loop limite ampli tude of benchmark 0 0 amplitude limitingis based on the motor rated power 1 amplitude limitingis based on system real time line speed 14 47 P 65...

Page 261: ...5 05 P 905 User registered parameter6 99999 15 06 P 906 User registered parameter7 99999 15 07 P 907 User registered parameter8 99999 15 08 P 908 User registered parameter9 99999 15 09 P 909 User regi...

Page 262: ...ser registered parameter 4 99999 15 04 P 904 User registered parameter 5 99999 15 05 P 905 User registered parameter 6 99999 15 06 P 906 User registered parameter 7 99999 15 07 P 907 User registered p...

Page 263: ...0 02 5 6 For the setting of restoring the factory value please refer to Section 5 1 2 for the parameter management part Note N Please pay attention to order number or parameter set mode of registratio...

Page 264: ...cceleration or decelera tion is too short extend it as necessary 2 Avoid abrupt increase of load 3 Check Terminals U T1 V T2 and W T3 for short circuit OC2 Over current at constant speed OC3 Over curr...

Page 265: ...he communication parameters PUE PUCommunication mouth peripheral anomalies CbE Outside enlarge com munication mouth peripheral anomalies EEP Abnormal memory ROM malfunction Send the inverter back to t...

Page 266: ...esistor Rectifier side of the relay is not pull in which leads to the overheat of the start resistor Confirm whether the rectifier side of the relay is pull in OL2 Abnormal over torque 1 Over loaded m...

Page 267: ...G cable 2 PG option card or encoder is damaged 1 Separate the PG cable lines from the source of the noise 2 Make sure the PG encoder is properly con nected and all shielded lines are properly grounded...

Page 268: ...abnormal Inverter automatically detects the first results are not consistent with the result next time Check the connection of the expansion card EbE2 Expansion cardSLOT2 abnormal Inverter automatica...

Page 269: ...66 are proper 2 Check if the values of P 7 and P 8 are too small 3 If there is rapid acceleration or deceleration please extend the acceleration and deceleration time 4 Avoid sharp increase of load 5...

Page 270: ...after the set off of the alarm the ALARM light in on Check whether the voltage current signals are correctly wired Check whether the functions of STF and STR are correct Related parameter03 00 03 05...

Page 271: ...ansmit data P 4 CNTR P 2 Control P 5 DGND Data ground 6 VP 1 Positive voltage 7 8 Rxd Txd N Receive transmit data N 9 1 The signal is only needed in bus cable endpoint station 2 The signal is alternat...

Page 272: ...CAN_GND Ground 0V V 7 CAN_GND Ground 0V V Function and specification Connector RJ 45 Port 2 Port Transmission mode CAN Transmission cable Using CAN standard line Transmission rate 1M 500k 250K 280KF 1...

Page 273: ...tion Terminal form Terminal name Function name Description RJ45 1 Tx Transmit data 2 Tx Transmit data 3 RX Receive data 4 5 6 RX Receive data 7 8 CANopen communication wiring Type SNKCBLxxGTN2 xx stan...

Page 274: ...ication Terminal form Terminal name Function name Description RJ45 1 Tx transmit data 2 Tx transmit data 3 RX Receive data 4 5 6 RX Receive data 7 8 CANopen communication wiring Type SNKCBLxxGTN2 xx s...

Page 275: ...impedance 4 7 k Action current 5mA Voltage range 10 28VDC Maximum frequency 1kHz M11 M12 M13 M14 M15 Relay output A10 C10 Multi function relay outputs 2 groups A C is the normally open contact Maximum...

Page 276: ...inal name Function instructions Terminal specification Relay outputs A10 C1 Multi function relay outputs 8 groups A C is the normally open contact Maximum voltage 30VDC or 250VAC Maximum current Resis...

Page 277: ...A1 B1 Z1 A2 B2 The input of pulse signal connects to the upper controller and supports open collector voltage line drive and push pull input type Maximum frequency 500KP Sec A2 B2 Output A1O The open...

Page 278: ...Maximum frequency 500KP Sec A1 B1 Z1 A2 B2 The input of pulse signal connects to the upper controller and supports open collector voltage line drive and push pull input type Maximum frequency 500KP Se...

Page 279: ...input of pulse signal connects to the upper controller and supports open collector voltage line drive and push pull input type the maxi mum is 500K Maximum frequency 500KP Sec A2 B2 Output AO BO ZO Th...

Page 280: ...DF1 Series UMXXXXXXXXE February 2020 www eaton com 6 4 4 Parameter unit DXF KEY LED DXF KEY LCD appearance DXF KEY LED DXF KEY LCD Ordering code NO Type 1 DXF KEY LED 2 DXF KEY LCD Appearance and dime...

Page 281: ...ting cutout dimension Panel thickness 1 2mm 1 6mm 2 0mm W 66 4 H 110 2 111 3 112 5 Allowable error 0 15mm If customer cutout accuracy cannot meet the allowable error please purchase DXF KEY SPR Snap M...

Page 282: ...E February 2020 www eaton com 6 4 5 Data transmission line Ordering code NO Type Name 1 DXV CBL3M The data transmission line 3 m 2 DXV CBL5M The data transmission line 5 m 6 4 6 Snap mounting kit Orde...

Page 283: ...rame Type W W1 H H1 D S1 A DXF BKU32 37K 121 80 200 189 5 130 6 4 DXF BKU34 45K B DXF BKU32 110K 233 5 193 5 343 329 190 6 4 DXF BKU34 160K Ordering code NO Type Name 1 DXF BKU32 37K 200V 37KW Brake u...

Page 284: ...Eaton generated sales of 21 6 billion in 2018 For more information visit Eaton com Eaton began operation in China more than 20 years ago Since entering the Chinese market in 1993 Eaton s presence has...

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