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DYNISCO UPR800 Series Instruction Manual

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3.0 UNPACKING

Upon receipt, examine package for shipping damage. Notify the carrier immediately in the
event of any evidence of damage, and retain shipping materials for their inspection.

This package should contain the instrument and two panel mounting brackets

.

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Summary of Contents for UPR800 Series

Page 1: ...DYNISCO UPR800 Series Instruction Manual Page 1 UPR800 Series Process Indicator 1 4 DIN Panel Display of Pressure and Temperature P N 974144 REV 04 10 ECO 36299...

Page 2: ...23 7 0 START UP PROCEDURE 28 7 1 Getting Ready 28 7 2 Configuring the UPR800 28 7 3 Keyboard Description 29 7 4 Operating Mode Description 29 8 0 CONFIGURATION 31 8 1 Parameters 31 8 2 Parameter Confi...

Page 3: ...Security Codes for Level C 43 8 7 Configure Differential Pressure 43 8 8 Configure by Remote PC Configuration Port Interface or CPI 48 9 0 OPERATION 50 9 1 Primary Input Calibration 50 9 1 1 Calibrati...

Page 4: ...DYNISCO UPR800 Series Instruction Manual Page 4...

Page 5: ...nted in the same panel near together maintain the distances between one instrument to another like as in the figure Slide the rubber gasket 1 over the case Slide the instrument case into the cutout At...

Page 6: ...10 000 psi model skip next two steps Scroll to GROUP Using the Down arrow key set the appropriate Full Scale Value for your transducer Enter using the FUNC key to scroll until GROUP legend appears ag...

Page 7: ...also available as an option Five groups of configuration parameters are available from the keyboard and are protected by three levels of user definable software locks The displays can be single line...

Page 8: ...for optional 24Vac dc Power Consumption 15VA max Insulation Resistance 100 MN 500Vdc Dielectric Strength 1500V rms for 1 min 1800V for 1 sec Ambient Temperature From 0 to 50 C Storage Temperature Fro...

Page 9: ...ded for use in an industrial location There may be potential difficulties ensuring electromagnetic compatibility in other environmental due to conducted as well as radiated disturbances Safety Require...

Page 10: ...Input Primary Input Selectable between strain gage and linear by software configuration Strain Gage Input From 340 to 5000K 1 4mV V Excitation 10V 7 5 wire connection Input Signal 25 125 of full scale...

Page 11: ...l scale value Resolution 10 4000 1 count 4002 8000 2 counts 8005 20000 5 counts 20010 40000 10 counts 40020 80000 20 counts 80050 99950 50 counts Decimal Point Settable in any position of the display...

Page 12: ...input 165KK for linear voltage input T C Lead Length 100K max Reference Junction Compensation from 20 to 60 C RTD measure system 3 wire RTD Lead Length Compensation Up to 20K wire for the Pt100 and P...

Page 13: ...ll span RJ excluded for TC input 300 ppm K of full span for current voltage and strain gage input 400 ppm K of full span for RTD input 0 1K K for reference junction Zero and span calibration If differ...

Page 14: ...resis Keyboard programmable for each alarm from 0 1 to 10 0 of span or 1 LSD whichever is greater for each alarm Filter Selectable from the following values for each alarm OFF 0 4S 1S 2 5S 3S 4S 5S Al...

Page 15: ...n Type of Analog Output Keyboard selectable between 0 10Vdc min load 5KN with under over range capability from 2 5 to 12 5V 0 5Vdc min load 5 KN with under over range capability from 1 25 to 6 25V 0 2...

Page 16: ...ILIARY POWER SUPPLY MAIN POWER SUPPLY MAIN ANALOG OUTPUT SECONDARY ANALOG OUTPUT ALARM 1 OUTPUT CPI Configuration Port Interface ALARM 3 OUTPUT option MAIN ANALOG INPUT Strain gage and Linear DISPLAY...

Page 17: ...NPACKING Upon receipt examine package for shipping damage Notify the carrier immediately in the event of any evidence of damage and retain shipping materials for their inspection This package should c...

Page 18: ...PR800 Series Instruction Manual Page 18 4 0 DIMENSIONAL INFORMATION Dimensions 3 78 X 3 78 X 6 01 overall 96mm X 96mm X 143 5mm Cutout 3 62 X 3 62 92mm X 92mm Depth behind panel 5 04 128mm Weight 1 43...

Page 19: ...Input Thermocouple Main Output Voltage Optional Secondary Output Voltage Security lock is OFF Please refer to the drawings in the appropriate sections to determine the configuration for input s and o...

Page 20: ...arm situation As the relay coil is energized terminals that are normally open are closed and can cause completion of a circuit when used as an interlock Should the alarm threshold be exceeded OR shoul...

Page 21: ...by a sub miniature fuse rated T 250V 1A 2A for the optional 24Vac dc When the fuse is damaged it is advisable to verify the power supply circuit It is necessary to send back the instrument to Dynisco...

Page 22: ...ver 20 mA 22 OUT1 mA V 23 RESET Remote Reset of Alarm and or peak Class 2 Dry Contact switch voltage free 24 29 SHIELD Standard ProfiBus Communication Class 2 30 5VP 31 B B 32 A A 33 DGND 45 ALARM1 N...

Page 23: ...Dynisco Cable Color Signal 12 12 Red Signal 13 13 Black Excitation 16 16 White Excitation 17 17 Green CAL 1 17 17 Blue CAL 2 14 14 Orange mA 18 12 V 19 12 mA V 17 13 Alarms A1 N O 45 45 A1 Common 46...

Page 24: ...onal 24 Vdc 58 58 24 Vdc 59 59 External Reset Contacts Reset 23 23 Reset Common 24 24 Second Analog Input optional Thermocouple Input TC 1 1 TC 3 3 mA Input lnput 4 4 lnput 3 3 V Input lnput 5 4 lnput...

Page 25: ...DYNISCO UPR800 Series Instruction Manual Page 25...

Page 26: ...DYNISCO UPR800 Series Instruction Manual Page 26...

Page 27: ...DYNISCO UPR800 Series Instruction Manual Page 27...

Page 28: ...ering 1 0 hysteresis Auto reset failsafe mode and it is linked to the primary input Alarm 2 is configured as a High Alarm at 60 of the full scale value with 0 4 second filtering 1 0 hysteresis Auto re...

Page 29: ...held for 1 second once the alarm condition has cleared beyond the hysteresis value This function is disabled when the device is controlled by the serial link In addition when checking or changing par...

Page 30: ...arameters or pressing FUNC again returns to the normal display mode Each group has its own family of parameters loosely grouped around the decreasing need to change the parameters Each group also has...

Page 31: ...indicating that the unit failed to full scale the bar graph display will be at 100 with the last segment flashing Turn the power to the instrument off and connect an input device to the appropriate te...

Page 32: ...ss the RESET key to go back to the active display 8 2 2 Setting the Logic Input Status if supplied The Logic Input Status can be off can be set to function as an alarm reset a peak reset or it can res...

Page 33: ...ONIC CHOICES DEFAULT Group 5 Primary Input PI TYP Str 0 20 4 20 0 5 Str Selection 0 10 Group 5 Secondary Input SI TYP OFF tc rtd 0 20 Selection 4 20 0 10 str Tc Group 4 Shunt Calibration SHUNT OFF On...

Page 34: ...isplay 8 3 2 Setting the Shunt Calibration for Strain Gage Transducers and Amplified units The Dynisco strain gage transducers and amplified transmitters if so equipped have an internal shunt to allow...

Page 35: ...default value in the instrument is 10 000 full scale the input full scale value must be changed to 5 000 or 500 Note that there are no units here it can be psi bar mPa kg cm2 or any engineering unit...

Page 36: ...Press the FUNC key to set the value Finally press the RESET key to go back to the active display 8 4 Secondary Input Setup Skip this section if there is no secondary input or if this is a new installa...

Page 37: ...u or t key until the upper display changes to the correct value tc j for type J tc CA for type K tc L for type L and tc n for a type N thermocouple Press the FUNC key to set the value The upper displ...

Page 38: ...for Alarm 2 are high alarm at 60 of full scale linked to the primary input 0 4 second filtering 1 hysteresis automatic reset and failsafe mode The default values for Alarm 3 if supplied are high alar...

Page 39: ...4 Setting the Hysteresis for Alarm Hysteresis is used to describe the amount that the reading must drop below the alarm point in a high alarm or must rise above the alarm point in a low alarm to clear...

Page 40: ...an alarm condition or the loss of power to the UPR800 the relay will be de energized and will then close 8 5 7 Setting the Alarms Value Alarms Threshold The Alarm 1Threshold Values is the value beyon...

Page 41: ...Analog Output Range Low press the FUNC key until nonE and GROUP show on the display Press the t key until 3 shows in the upper display Press the FUNC key until the lower display changes to MO LO Press...

Page 42: ...exit the security setting mode return to the CODE by pressing the FUNC key Next press and hold the FUNC key until GOTO appears on the lower screen You will see CODE A on the lower screen but continue...

Page 43: ...Unlocking the Level B code unlocks Levels A and B Unlocking Level A unlocks only Level A When the SECUR functions are accessed in Group 1 the levels that are locked will be followed by a decimal poin...

Page 44: ...17 19 58 59 0 5 or 0 10V Output from Transmitter SIG SIG Input Power For Transmitter 24 VDC SUPPLY 3 5 58 59 0 5 or 0 10V Output from Transmitter SIG SIG Input Power For Transmitter 24 VDC SUPPLY 3 4...

Page 45: ...sired Primary Input type is selected Str for Strain gage 0 20 for 0 20 mA 4 20 for 4 20 mA 0 5 for 0 5VDC 0 10 for 0 10 VDC 4 Press FUNC button to save and move on to the next parameter 5 SI TYP shoul...

Page 46: ...If previous operation set SHUNT to ON Using the t or u arrows the can be adjusted from 40 0 to 100 0 of full scale Dynisco Melt Pressure Transducers utilize 80 Shunt Cal output Consult the manufacture...

Page 47: ...2 is displayed 2 Press the FUNC button until ZERO C is displayed on the lower display Be sure zero pressure is applied to the primary input and press the t arrow to turn upper display to ON Press FUN...

Page 48: ...onfiguration parameter or to upload download the complete instrument parameter set The optional system consists of Dedicated adapter that interfaces the instrument to a RS 232 line External wall power...

Page 49: ...UPR800 Series Instruction Manual Page 49 Wall power supply 5 pins clip CPI adapter DB9 connecter for RS232 PC with configuration software Instrument Detail of the 5 pins polarized clip USB to RS232 a...

Page 50: ...he span value When the legend DSP FL appears in the lower display calibration is complete Press RESET to return to the operating screen 9 1 2 Calibration of Amplified Pressure Transmitters with an Int...

Page 51: ...lent signal applied from an appropriate calibration source press the u or t keys until the upper display changes to ON Press the FUNC key to calibrate the zero value When the lower display changes to...

Page 52: ...P LN ZE Span for the linear inputs P LN SP Current P 020 Voltage 0 10V P 010 Secondary input counts Zero for the strain gage input S ST ZE Span for the strain gage input S ST SP Pressure S STR Zero f...

Page 53: ...anual Page 53 6 If the values CANNOT be made to correspond with the values in the Calibration Parameters Summary Table the instrument must be sent to Dynisco for repair or re calibration See the follo...

Page 54: ...oltage Verify 2 SL TC Secondary Input Thermocouple Zero 0mV SH TC Secondary Input Thermocouple Full scale 50mV S TC Secondary Input Thermocouple Verify 2 S RJ Secondary Input Thermocouple Ref junct Am...

Page 55: ...heck the linearity of output circuit at 0 10 90 and 100 of full scale value 0 05 of full scale value 9 3 RS 485 Optional The UPR800 is available with an RS 485 Digital communications port The configur...

Page 56: ...o SC FRM The upper display shows 8 Press the u or t keys until the upper display changes to the appropriate bit format 8 bit without parity 8 8 bit with even parity 8 E or 8 bit with odd parity 8 O Pr...

Page 57: ...e continuity of EACH wire and that there is no short between any of the wires If the cable is good substitute a known good transducer to determine if the transducer is damaged If the good transducer s...

Page 58: ...ditions A D converter saturation indicating a signal outside the expected range Input current lower than 0 8 mA for 4 20mA inputs Primary input lower than 25 or higher than 125 of full scale value SIG...

Page 59: ...rt which may be present on the louvers and on the internal circuits trying to be careful not to damage the electronic components 4 To clean external plastic or rubber parts use only a cloth moistened...

Page 60: ...al ISM radio frequency equipment Radio disturbance characteristics Limit and method of measurement EN 61000 4 2 Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 2 El...

Page 61: ...n Manual Page 61 Section 11 Voltage dips short interruptions and voltage variations immunity test IEC 751 1995 Thermometers References table DIN 43710 1977 Thermocouples References table IEC 584 1 199...

Page 62: ...lue PI LSV Primary Input Low Scale Value PI DP Primary Input Decimal Point Position PI EU Primary Input Engineering Unit SI TC Secondary Input Thermocouple Type SI RTD Secondary Temperature Input RTD...

Page 63: ...Secondary Input Selection SI FNC Secondary Input Function MO TYP Main Analog Output Selection SO TYP Second Analog Output Selection DEFLT Loading Default Data Group 6 Function As Set PB LOC Pointer Lo...

Page 64: ...Group 1 Available Only if A2 LNK is different than OFF Upper display Alarm 2 threshold value Lower display AL2 Range From low to high scale of the related input The high limit may be expanded to 110 o...

Page 65: ...ration It is also possible to select CLEAr value to delete the field calibration and restore factory calibration Default value Zero ZERO CALIBRATION FOR SECONDARY INPUT Group 2 Available Only if SI TY...

Page 66: ...R Group 2 Available Only if A1 LNK is different than OFF Upper display Time constant of the alarm 1 filter Lower display A1 FL Range OFF 0 4 1 2 3 4 5 sec Default value 0 4 sec ALARM 2 FILTER Group 2...

Page 67: ...e pressure input low scale the alarm set points the retransmission limits and the secondary input low high range if the latter is configured for differential pressure measurement Default value 10000 P...

Page 68: ...put engineering unit Lower display SI C F Range Celsius or Fahrenheit Default value F SECONDARY INPUT RANGE LOW Group 3 Available Only if SI TYP is 0 20 4 20 or 0 10 and SI FNC is equal to tenp Upper...

Page 69: ...d primary input secondary input Default value Primary input ALARM 1 TYPE Group 3 Available Only if A1 LNK is different than OFF Upper display Selection of alarm 1 type Lower display A1 TYP Range HI LO...

Page 70: ...ge from 0 to PI FSV if PO LNK PrI In from 1000 to 3000 if PO LNK SEc In Default value 0 MAIN ANALOG OUTPUT RANGE HIGH Group 3 Available Only if MO TYP is different than OFF Upper display Range high fo...

Page 71: ...per display Protocol type Lower display SC BUS Range nodbS JbuS Modbus Jbus selection Default value Modbus COMMUNICATION TYPE Group 3 Available Only if SC ADR is different than Off Upper display Numbe...

Page 72: ...FE Group 4 Available Only if SI TYP is different than OFF Upper display Secondary input fail safe condition Lower display SI IFS Range HI LO Default value High ALARM 1 HYSTERESIS Group 4 Available Onl...

Page 73: ...wer display A2 FSM Range FS nFS Failsafe mode non failsafe mode Default value Failsafe mode ALARM 3 HYSTERESIS Group 4 Available Only if A3 LNK is different than OFF Upper display Alarm 3 hysteresis L...

Page 74: ...value Maximum peak PRESSURE INPUT DISPLAY UPDATE TIME Group 4 Available Always Upper display Display update time for the pressure input Lower display PI DUT Range 0 050 0 100 0 250 0 400 sec Default...

Page 75: ...train gage 0 20mA 4 20mA 0 5V 0 10V Default value Strain gage Note Proper terminal block wiring required SECONDARY INPUT SELECTION Group 5 Available Only is secondary input circuit is fitted Upper dis...

Page 76: ...group 1 group 2 group 3 group 4 and group 5 12 6 Group 6 Parameters SECURITY CODE LEVEL A Available Always Upper display 0 1 On Lower display CODE A Range Use u t keys to input the security codes 0 me...

Page 77: ...security codes are selected their values cannot be displayed again but the display shows On If the codes are forgotten new values should be chosen using the above procedure It is recommended that a co...

Page 78: ...its use or misuse by the purchaser his or its employees or by others There is no guarantee or warranty or liability except as here stated Should the equipment require service or repair please call for...

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