Dinamica Generale DG8000 Operator'S Manual Download Page 91

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Service

INDICATOR DG8000 RevB0

SEARCHING FOR FAULTS

ALLARME MOTION

DISPLAY

CAUSE

SOLUTION

DG400

DG500

DG600

DG8000

Cause1

The signal coming from the sensors
shows sudden and important weight
change.

Cause2

A connection cable or a load cell
does not work correctly.

Solution1:

do the TARE.

Solution2

do the calibration with password
12 and then do the TARE

Solution3

do the check described as follows

IT DOES NOT SWITCH ON

DISPLAY

CAUSE

SOLUTION

OFF

The power supply does not reach
the microcomputer.

Soluzione1

check very carefully the power
connection cable.

Soluzione2

check the efficiency of the power
supply system ( minimum 9,5 Volts
/ 0.5 A ).

Soluzione3

contact the service department

Summary of Contents for DG8000

Page 1: ...OPERATOR S MANUAL DG8000 Feeding Monitoring...

Page 2: ......

Page 3: ...Y 41 PASSWORD 603 HOW TO ENABLE THE XL DISPLAY 42 PASSWORD 1066 USER AND PASSWORD ACTIVATION 42 PASSWORD 1289 EDITING OF GPRS CONNECTION MODE YOU CAN ENTER ONLY IF PASSWORD 1290 IS ENABLE 45 PASSWORD...

Page 4: ...M THE INDICATOR 81 MANAGEMENT OF DATA 82 HARDWARE CHECKUP OF IRM SYSTEM 83 WIFI MANAGEMENT 87 TO START THE WIFI SYNCRONIZATION 87 OPTIONAL ACCESSORIES 88 CAN BUS CONNECTOR 88 ACTIVATION OF COMMUNICATI...

Page 5: ...inches SLIM BOX 220 x 190 x 80 mm 8 6 x 7 5 x 3 1 inches Weight UNIVERSAL BOX 2500gr 5 5 lbs SLIM BOX 1900 gr 4 2 lbs Case Polyamide PA 30 glass fiber noise shielded Protection grade IP 68 Display Gra...

Page 6: ...CONFIGURATION 1 ON OFF key 2 RESET key 3 Directional keys 4 Power sensor and accessories connectors 5 Data Transfer connector 6 ENTER key 7 Function and setting keys 8 Graphical Display WVGA Full Colo...

Page 7: ...000 RevB0 5 ENGLISH CONNECTIONS SCHEME UNIVERSAL BOX Power and sensor connections system with junction box If the load cells are not all connected to the indicator it s necessary to close the connecto...

Page 8: ...General Information INDICATOR DG8000 RevB0 6 Power and sensor connection system without junction box...

Page 9: ...General Information INDICATOR DG8000 RevB0 7 ENGLISH Accessories connection NIR Scanner and Power Communication Box...

Page 10: ...General Information INDICATOR DG8000 RevB0 8 Accessories connection system with 4 sensor connectors...

Page 11: ...General Information INDICATOR DG8000 RevB0 9 ENGLISH Accessories connection system with connection box 2 accessories Hi Tech...

Page 12: ...on INDICATOR DG8000 RevB0 10 SLIM BOX Power and sensor connection system with junction box If the load cells are not all connected to the indicator it s necessary to close the connectors not used with...

Page 13: ...General Information INDICATOR DG8000 RevB0 11 ENGLISH Accessories connection NIR Scanner and Power Communication Box...

Page 14: ...General Information INDICATOR DG8000 RevB0 12 Accessories connection system with connection box 2 accessories Hi Tech...

Page 15: ...General Information INDICATOR DG8000 RevB0 13 ENGLISH Accessories connection system without connection box 2 accessories Hi Tech...

Page 16: ...General Information INDICATOR DG8000 RevB0 14 Display connection available for UNIVERSAL BOX and for SLIM BOX...

Page 17: ...General Information INDICATOR DG8000 RevB0 15 ENGLISH Connection front loader side...

Page 18: ...d execution mode Unload execution mode WiFi Synchronization Loading programming mode Recipes Unloading Programming mode Programming mode USB data management mode Modem connection mode Settings Hardwar...

Page 19: ...nload Total weighing mode gross weight Switching unit mode kg Saving data Print data Delete data Weight setting Customer editing SPECIFIC SUB MENUS Partial weighing Partial weighing mode net weighing...

Page 20: ...ow uloading points Animals weight editing Recipe programming mode Recipe name editing Select component Component weight editing Recipe mix time editing Unloadng program programming mode Unloading poin...

Page 21: ...lations unloading programs Recipes management mode Managed components list view of the recipe Managed and not managed components list view of the recipe Unloading porogram management mode Managed unlo...

Page 22: ...tion Recall the default values of parameters Change the type format Delete the character at the right of the cursor Increase value by 0 01 unit Increase value by 0 1 unit Increase value by 1 unit Incr...

Page 23: ...mportant instructions and advices especially while setting the parameters of the system for it to work properly Please pay attention to the following icons It indicates explanations and further inform...

Page 24: ...ponent Ingredient used in order to create a Recipe or Diet to feed the cattle Unloading Point Position of the group of animals to be fed Unloading Program indicates the list of all the unloading point...

Page 25: ...list by pressing the button with the corresponding number Shown below the individual options WORKING DATA 1 This display shows information about the functioning of DG8000 Name Series number Actual wor...

Page 26: ...at a time 2 Press ENTER to enter the modify data value mode 3 Use the or keys or the keys to increase the value to set select the datum the desired value 4 Confirm your choice by pressing the ENTER ke...

Page 27: ...age When the value of the total is still to be loaded unloaded the system will beep intermittently 11 Alarm Delay 0 60 sec 4 Alarm duration expressed in seconds When the total amount to be loaded unlo...

Page 28: ...the number of printouts is shown on the screen It is modifiable in the sections where it is listed 24 Modify Name S NO S Refer to the menu To set modify the strings in the SYSTEM CONFIGURATION If ena...

Page 29: ...ures 83 Maximum Temperature 20 60 C 50 Temperature over which a relative event is saved when it is exposed to high temperatures 88 Start Loading 0 100 5 Percentage of weight loaded in respect to the t...

Page 30: ...old 0 50 0 see paragraph Automatic skip of the Component 109 Auto next Threshold Weight 0 65535 0 see paragraph Automatic skip of the Component 110 Auto next timer 0 2000 0 see paragraph Automatic ski...

Page 31: ...ving of the cow number in order to show it again during the next loading execution 180 Save unload head number YES NO YES This parameter enables the automatic saving of the cow number in order to show...

Page 32: ...eshold Alarm Delay and Stabilization Time are set When you load a weight equal to Target Alarm Threshold Target 100 It activates the siren intermittently once the target is reached the siren sounds fo...

Page 33: ...qual to Target Auto Next Threshold Target 100 It activates the siren intermittently and starts a countdown equal to Auto Next Timer at the end of this timer even if you have not reached the Target Wei...

Page 34: ...essible or not Flash 1 if accessible or not Flash 2 if accessible or not EEPROM 1 if accessible or not EEPROM 2 if accessible or not Data Transfer if cartridge is connected or not Clock date time A D...

Page 35: ...nter by pressing the number 3 Programming the printer registration 1 Select the line to be programmed with the or keys using the or keys you can move from one page to the other one at a time 2 Press t...

Page 36: ...LIST OF THE PASSWORDS 4 Printing working process 12 Calibration 23 Calibration procedure with fixed values 45 Calibration with sample weight 46 Inverse Calibration with sample weight 67 Modification...

Page 37: ...menu 2 Enter the calibration value according to the loading cells connected to the system Use the or keys or the value increase keys do not display the icons on the screen 3 Press ENTER to confirm the...

Page 38: ...kinds are Cell BAA3 60 Cell 63 axle diameter 63installed on the axle Cell 63 diameter 63 standard Cell 54 diameter 54 standard Cell 42 diameter 42 standard Cell BAA3 80 3 Press ENTER to confirm the se...

Page 39: ...eighing system is mounted Before to start take care that the wagon is carefully emptied 1 Confirm with the ENTER button to proceed with the calibration 2 At this point the top is completely empty wago...

Page 40: ...ncel the calibration with the RESET button 6 The message with the electrical signal appears Confirm with the ENTER key or cancel the calibration with the RESET button 7 The Calibration data stored in...

Page 41: ...medium in which the weighing system is mounted Load the weight known inside the wagon before turn on the indicator 1 Enter the value of the reference weight placed in the wagon in kg or pounds depend...

Page 42: ...ears 7 If the CALIBRATED CHANNEL message means that the calibration procedure was successful Password 67 Modification of the weight in fine calibration In this section a percentage calibration value i...

Page 43: ...ER 5 In case of errors you need to press RESET and start the cycle afresh In case of a configuration with 4 independent channels this procedure needs to be repeated for every single channel Password 1...

Page 44: ...ading unloading operations made by a specific user This function has to be enabled disabled specifically by the user following these easy steps 1 Once entered the password User and Password Activation...

Page 45: ...help on line for the DTM After connecting the reprogrammed memory card the DG8000 proposes this message a Pressing ENTER the DG8000 will copy all the details of the operators inside the Internal memo...

Page 46: ...assword the DG8000 proposes a Welcome Message Once the welcome message has been visualized a The DG8000 proposes to the User only the recipes and the unloading programs that are related to the specifi...

Page 47: ...n is made at the end of a program Press ENTER to confirm or RESET to cancel and go back to the main configuration menu The key in the total weight screen allows the manual synchronization even if you...

Page 48: ...e Quick user Guide and the Help on line about the DTM 2 Connect the memory card to the DG8000 3 When the DG8000 shows the message 4 a Press ENTER and the indicator will copy the customer information t...

Page 49: ...he unloading programs related to this specific customer or to All Customers b All executions made on the DG8000 will be related to this specific customer This information appears before the beginning...

Page 50: ...he slim box uses a USB key The two devices work exactly the same 1 If the base parameter number 89 Data Transfer Enabled is set to YES the recipes will be read directly by the memory card and subseque...

Page 51: ...e indicator will be substituted by the new ones saved on the card the previous program will be deleted If select NO the programs Recipes Unloading program currently on the DG8000 will not be cancelled...

Page 52: ...T 1 If when you turn on the display you do not see anything there may be a problem in the setting of the contrast So you should turn off the power unit and turn it on again keeping both keys and press...

Page 53: ...indicator to go into TOTAL WEIGHT On the second page open the menu and then select the key 2 Use the or keys to modify values 3 Use the and keys to move from one position to the other 4 Press ENTER to...

Page 54: ...brate the system 2 Check that weight is 0 1 Partial total weighing net gross 1 The system allows you to make successive partial weighings After calibrating the system enter in Partial weighing menu Wh...

Page 55: ...ER to confirm setting If you want to quit without saving the setting press the RESET key 4 In any case the system returns to the total weight screen 5 Once you have set the alarm value If you press th...

Page 56: ...ipes Unloaidng Programs in order to enter in the various programming mode described below How to use the edit function refer this section every time you have to enter modify a text part Move through t...

Page 57: ...only with the memory card connected If you program the Recipe without the Memory card connected and Base Parameter DATA TRANSFER ENABLED set to NO the indicator will show all the Recipes that are pres...

Page 58: ...o data will be displayed Press the button to cancel the association of the Unloading Program with the Recipe When you are prompted Cancel Association press ENTER to confirm or RESET to go back The ass...

Page 59: ...of the programming of components in percentage set a reference weight then press to set the total weight per head per day The key allows to delete the selected recipe By pressing the print key it is...

Page 60: ...the name of a program Refer to the section How to use the edit text function for the details of editing The key is used to add the unloading points to the program Use the function to set modify the we...

Page 61: ...without saving any modifications done Components and unloading points 1 Enter the components editing mode by pressing the key or unloaidng points by pressing the key EDIT COMPONENTS A list of compone...

Page 62: ...onents mode either for individual recipes or for all recipes In this screen at the top you can find information about the recipe name number of programmed components number of executions carried out a...

Page 63: ...order to confirm Due to such independence of the two sections from one another you can find amounts data of an individual recipes that are higher than the amounts data for the total of recipes Pens m...

Page 64: ...ing it is possible to delete the datas related to single pen 6 Press in order to delete the amounts data related to all pens 7 In order to confirm deletion you must press the ENTER key for 10 seconds...

Page 65: ...execute using the and on the display you will only see active programs 3 Press or ENTER to enter in the program Recipe load 1 Check that the data on the display is correct Shown below the functions of...

Page 66: ...dit the percentage change on the total loaded The system will automatically update the total value to be loaded according to the changes made This function allows you to not have to reprogram the reci...

Page 67: ...he batch program Press RESET to return to the batch program if not considering the refused value The use of the refused updates the total amount to be loaded and consequently the singular weights of e...

Page 68: ...e components without considering the order of programming in the recipe A Save quantity window will appear then press ENTER again It is possible disable this function by setting the value of base para...

Page 69: ...nent This function is used in case of mistakes by the operator or in case the program is not suspended during the movements and a variation in the weight of the component to be loaded occurs You must...

Page 70: ...oftware or Last Scale modified decide to execute the program with the last modification made on this program 2 Select the unloading program you want to execute using the and keys on the display you wi...

Page 71: ...lly update the change in percentage of the change operated 8 Press to enter a percentage change on the total unloaded the system will automatically update the total value to be loaded according to the...

Page 72: ...ss the key in order to set the number of prints you want to have at the end of the unloading program the system will print automatically 11 Press to select the desired customer associating him to this...

Page 73: ...e group 1 By pressing the keys you can select which group to discharge You may also disable this function by setting the value of base parameter 15 Manual Comp Selection equal to Unload or None 2 If y...

Page 74: ...cution up to that moment and resume it later This function can be used for example in case you must make manual weighings during the execution of a Recipe in case you must change some parameters durin...

Page 75: ...ded unload in the memory enter the unload selection menu pressing the key and then select the name of the interrupted unload It is possible to see the message about the suspended program Press ENTER t...

Page 76: ...vious steps have been carried out the message of execution saved will be visualized 6 Repeat this operation for each unloading point that has a corresponding refused feed The refused value will remain...

Page 77: ...the DG8000 or RESET in order to cancel the operation How to use the refused weight before the execution of the recipe After loading the refused feed on the feed mixer you can select the recipe where t...

Page 78: ...memory Press ENTER in order to add the refused feed to this recipe In this case DG8000 updates the new quantity to load TOTAL LOAD PROGRAMMED TOTAL REFUSED Now according to the new quantity to load DG...

Page 79: ...linked together by the DTM 1 Go inside one of the unloading program pressing the button and make a modification inside of it 2 Pressing the button to save the modification the indicator will show a w...

Page 80: ...select YES to activate the function After pressing ENTER you need to turn OFF ON the indicator It is also necessary if not done to connect the indicator with the software by inserting the company code...

Page 81: ...you to check the GPRS network information and the signal level of it The second one is used to initialize the connection with a network This function needs to be done in order to permit the communicat...

Page 82: ...ications for full automation of the feed preparation processes for example stationary mixer using the Motor Control Box The programming of the Scheduler in other words the process start times related...

Page 83: ...HEDULER MANAGEMENT FROM THE INDICATOR 1 First make sure that the GPRS communication is enabled password 1290 explained in the section USE OF THE MICROCOMPUTER DATA TRANSFER BY MODEM 2 To manage the GP...

Page 84: ...at the expiry of the set time the control unit is carrying out a loading or unloading MANAGEMENT OF DATA The data is always saved in the internal memory for both universal and slim boxes Regardless o...

Page 85: ...transfer of data will next start Remove the card USB key and close the connector after the transfer if you must not use it again Hardware Checkup of IRM System 1 Turn on the NIR system and check the c...

Page 86: ...the key 4 The message System HW checkup procedure Do you confirm is shown 5 Press the ENTER key in order to confirm and wait the execution of system HW checkup for 10 15 seconds 6 Press the ENTER key...

Page 87: ...NDICATOR DG8000 RevB0 ENGLISH 85 7 In the table below you can see the possible errors that you could visualize on the report Attention if it is visualized Err 2 in the parameter Check linear actuator...

Page 88: ...d Err 4 Spectrometer comm error 1 Error on the communication with Spectrometer when it s analyzing Err 8 Spectrometer comm error 2 Error on the communication with Spectrometer during the IRM test Read...

Page 89: ...uter is searching for WiFi connection 3 Once the WiFi connection between DG8000 and DTM is established you will see on the bottom part of the screen the operations currently executed 4 After WiFi comm...

Page 90: ...send the strings relating to the Recipe name Components Unloading Programs and Unloading Points Below the parameters that you can manage CANBus ADDRESS 0 255 value relating to the protocol address tha...

Page 91: ...cell does not work correctly Solution1 do the TARE Solution2 do the calibration with password 12 and then do the TARE Solution3 do the check described as follows IT DOES NOT SWITCH ON DISPLAY CAUSE SO...

Page 92: ...E Solution2 do the calibration with password 12 and then do the TARE Solution3 do the check described as follows LOW BATTERY ALARM DISPLAY CAUSE SOLUTION DG400 DG500 DG600 DG8000 The microcomputer pow...

Page 93: ...seconds Date and Time not valid Please check the Internal Battery 2 If the date and time is not setted the following messages appears for 3 seconds Date and Time not valid Please set the correct Date...

Page 94: ...ENTS DEFINE THE TEST PROCEDURE HAVE YOU GOT A WEIGHING SIMULATOR DG 979 0007 EXECUTE PROCEDURE 4 EXECUTE PROCEDURE 3 HAVE YOU GOT A SYSTEM WITH JUNCTION BOX EXECUTE PROCEDURE 2 EXECUTE PROCEDURE 1 HAV...

Page 95: ...orrect functioning The microcomputer is NOT damaged Proceed with the other tests Zero NOT stable or NOT correct functioning The microcomputer is damaged Contact the service department Check the functi...

Page 96: ...connectors The sensor cable is damaged Replace the sensors cable Check the working of the SENSORS a Open the JUNCTION BOX b Leave one sensor and the cable connected the scale c Do the TARE use the mi...

Page 97: ...e and correct working of all the connectors The sensor is NOT damaged Go on with the other tests Zero not stable and incorrect working of all the connectors The sensor is damaged Contact the assistanc...

Page 98: ...e connectors The system works correctly Connect everything and try again with normal use Zero and weight NOT stable only in some connectors of the junction box The box and the sensors connected to tho...

Page 99: ...d weight is not important but it must be steady REPEAT THE TEST CONNECTING EACH SENSOR ONE AT A TIME IN THE ORIGINAL CONNECTOR RESULT CAUSE ACTION Zero and weight of a sensor NON stable The sensor is...

Page 100: ...it den Vorschriften konform sind die in den folgenden Richtlinien FR Sont conformes aux prescriptions des directives suivantes ES Respetan las prescripciones contenidas en las siguientes directivas RU...

Page 101: ...protect the device from possible water seepage Furthermore be very careful to not expose the sensors junction box acoustic alarm cables and other eventual optional accessories to direct water jets If...

Page 102: ...red free port supplier s head office Shortcomings and defects due to incorrect use of instruments inadequate maintenance changes carried out without the supplier s approval normal wear are not include...

Page 103: ...our work and according to these beliefs we are at your service providing you with a simple as well as new precise and professional product which is going to make your job easier for many years This us...

Page 104: ...l support through our ticketing system 8 30 to 18 00 CET https osticket dinamicagenerale com or via e mail help dinamicagenerale com 24 7 hotline for critical breakdown support 39 346 96 55 640 or ser...

Page 105: ...dinamica generale S p A via Mondadori 15 46025 Poggio Rusco MN Italy Cod 985 0122 Rev B0...

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