Delta VFD-VL Series User Manual Download Page 191

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Chapter 5

Troubleshooting

VFD-VL

5-4

5.5 Over Heat (OH)

AC motor driv e overheats

Heat sink overheats

Check if temper atur e of heat si nk
is larger than 90

Yes

Reduc e load

Temperature detection mal functions.
Please contac t DELTA.

If cooling fan functions normally

Change cooling fan

Check if cooling fan is jammed

Remove

obstruc tion

Check if sur roundi ng temper atur e
is withi n specific ation

Adjust surrounding temperature
to speci fic ati on

Maybe AC motor drive has malfunction or
misoperation due to noise. Pleas e contact

DELTA.

If load is too lar ge

5.6 Overload

EoL1/ot1

Ov erload

R educ e load or inc rease the power of AC motor dri ve

Check if the setting of elec tr oni c
thermal r elay is s uitable

Yes

N o

Modify s etting

If load is too lar ge

Maybe AC motor drive has malfunction
or misoperation due to noise.

Call 1(800)985-6929 for Sales

deltaacdrives.com

[email protected]

Call 1(800)985-6929 for Sales

deltaacdrives.com

[email protected]

Summary of Contents for VFD-VL Series

Page 1: ...Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 2: ... 9 Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 3: ...Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 4: ...ANGER 1 AC input power must be disconnected before any wiring to the AC motor drive is made 2 A charge may still remain in the DC link capacitors with hazardous voltages even if the power has been turned off To prevent personal injury please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels 3 Never reassem...

Page 5: ...humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles 3 Only use AC motor drives within specification Failure to comply may result in fire explosion or electric shock 4 To prevent personal injury please keep children and unqualified people away from the equipment 5 When the motor cable between AC motor drive and motor is too long the layer insulation of the...

Page 6: ...ve Features 1 5 1 2 Preparation for Installation and Wiring 1 6 1 2 1 Ambient Conditions 1 6 1 2 2 Remove Front Cover 1 7 1 2 3 Lifting 1 8 1 2 4 Flange Mounting 1 9 1 2 5 Cutout Dimensions 1 11 1 3 Dimensions 1 13 Chapter 2 Installation and Wiring 2 1 2 1 Wiring 2 2 2 2 External Wiring 2 7 2 3 Main Circuit 2 8 Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 ...

Page 7: ... 3 2 5 Step 5 3 13 3 3 2 6 Step 6 3 14 3 3 2 7 Step 7 3 14 Chapter 4 Parameters 4 1 4 1 Summary of Parameter Settings 4 2 4 1 1 Group 0 System Parameters 4 2 4 1 2 Group 1 Basic Parameters 4 4 4 1 3 Group 2 Digital Input Output Parameters 4 5 4 1 4 Group 3 Analog Input Output Parameters 4 7 4 1 5 Group 4 Multi Step Speed Parameters 4 9 4 1 6 Group 5 IM Parameters 4 10 4 1 7 Group 6 Protection Para...

Page 8: ... 4 Group 3 Analog Input Output Parameters 4 55 4 2 5 Group 4 Multi Step Speed Parameters 4 61 4 2 6 Group 5 IM Parameters 4 62 4 2 7 Group 6 Protection Parameters 4 67 4 2 8 Group 7 Special Parameters 4 84 4 2 9 Group 8 PM Parameters 4 91 4 2 10 Group 9 Communication Parameters 4 95 4 2 11 Group 10 Speed Feedback Control Parameters 4 106 4 2 12 Group 11 Advanced Parameters 4 114 4 2 13 Group 12 Us...

Page 9: ...Affecting Other Machines 5 10 Chapter 6 Fault Code Information 6 1 6 1 Fault Code Information 6 1 6 1 1 Common Problems and Solutions 6 2 6 1 2 Reset 6 9 Appendix A Specifications A 1 Appendix B Accessories B 1 B 1 All Brake Resistors Brake Units Used in AC Motor Drives B 2 B 1 1 Dimensions and Weights for Brake Resistors B 5 B 1 1 Dimensions and Weights for Brake Resistors B 5 B 1 2 Specification...

Page 10: ...the Digital Keypad KPVL CC01 B 18 B 7 3 Dimension of the Digital Keypad B 20 B 7 4 Recommended Position the Rubber Magnet of the Digital Keypad B 20 B 8 PG Card for Encoder B 21 B 8 1 EMVL PGABL B 21 B 8 2 EMVL PGABO B 24 B 8 3 EMVL PGH01 only for Heidenhain ERN1387 B 31 B 8 4 EMVL PGS01 B 35 B 9 AMD EMI Filter Cross Reference B 38 B 10 EMVL IOA01 B 41 B 11 Safety Relay EMVL SAF01 B 42 B 11 1 Func...

Page 11: ...C Motor Drives D 21 D 1 Maintenance and Inspections D 2 D 2 Greasy Dirt Problem D 7 D 3 Fiber Dust Problem D 8 D 4 Erosion Problem D 9 D 5 Industrial Dust Problem D 10 D 6 Wiring and Installation Problem D 11 D 7 Multi function Input Output Terminals Problem D 12 Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdri...

Page 12: ...ing environment is humid you should put exsiccator in the package 6 DO NOT store in an area with rapid changes in temperature It may cause condensation and frost 7 If the AC motor drive is stored for more than 3 months the temperature should not be higher than 30 C Storage longer than one year is not recommended it could result in the degradation of the electrolytic capacitors 8 When the AC motor ...

Page 13: ...tor drive AC Drive Model Input Spec Output Spec Output Frequency Range Bar Code 110VL23AT7260002 MODEL INPUT OUTPUT Freq Range Version 00 90 VFD110VL23A 3PH 180 264V 50 60Hz 43A 3PH 0 230V 47A LIFT DUTY 41 1A General 11kW 15HP 0 120Hz Software version Serial Number 1 1 2 Model Explanation VFD A Version Type 23 Mains Input Voltage 23 Three phase 230V 43 Three phase 460V VL 110 Applicable motor capa...

Page 14: ...30V 3 phase 15HP 11kW If the nameplate information does not correspond to your purchase order or if there are any problems please contact your distributor 1 1 4 Drive Frames and Appearances 7 5 15HP 5 5 11kW Frame C 20 30HP 15 22kW Frame D Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 15: ...kW VFD150VL23A 43A VFD185VL23A 43A VFD220VL23A 43A E E1 40 60hp 30 45kW VFD300VL43A VFD370VL43A VFD450V43A E E2 40 100hp 30 75kW VFD300VL23A VFD370VL23A VFD550VL43A VFD750VL43A Please refer to Chapter 1 3 for exact dimensions Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 16: ...FD VL 1 5 1 1 5 Drive Features Communication Port Internal structure Removable fan Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 17: ...s 2 1G max 20 50Hz 5 88 m s 2 0 6G max Temperature 20 C 60 C 4 F 140 F Relative Humidity 90 no condensation allowed Atmosphere pressure 86 106 kPa Storage Transportation Vibration 20Hz 9 80 m s 2 1G max 20 50Hz 5 88 m s 2 0 6G max Pollution Degree 2 good for a factory type environment Minimum Mounting Clearances H Air Flow H W W HP W mm inch H mm inch 7 5 20HP 75 3 175 7 25 75HP 75 3 200 8 100HP 7...

Page 18: ...a confined space e g cabinet the surrounding temperature must be within 10 40 C with good ventilation DO NOT install the AC motor drive in a space with bad ventilation 7 Prevent fiber particles scraps of paper saw dust metal particles etc from adhering to the heatsink 8 When installing multiple AC more drives in the same cabinet they should be adjacent in a row with enough space in between When in...

Page 19: ...he open cover direction please refer to the following picture 1 2 3 Lifting Please carry only fully assembled AC motor drives as shown in the following For 40 100HP Frame E Step 1 Step 2 Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 20: ...each top and bottom side of the drive and remove the fixed plate 1 and fixed plate 2 as shown in the following figures 3 4 1 2 7 8 5 6 fixed plate 1 1 2 5 6 3 4 7 8 fixed plate 2 Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 21: ...0 25kgf cm 17 4 21 7in lbf 1 2 3 4 fixed plate 1 1 2 3 4 fixed plate 2 Step 3 Please notice that it doesn t need to put those 8 screws shown in the following figures back to the drive Moreover please make sure that these 2 different fixed plates are put in the correct side as shown in the figures 1 2 3 4 5 6 7 8 Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985...

Page 22: ...roduction VFD VL 1 11 1 2 5 Cutout Dimensions 7 5 15HP 5 5 11kW frame C Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 23: ...Chapter 1 Introduction VFD VL 1 12 20 30HP 15 22kW frame D Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 24: ... after removing power before servic ing Use proper grounding techniques Read the us er manual before operation WARNING W W1 H H2 H1 H3 D 1 3 2 Unit mm inch Frame W W1 H H1 H2 H3 D Ø Ø1 Ø2 Ø3 C 235 9 25 204 8 03 350 13 78 337 13 27 320 12 60 136 5 35 6 5 0 26 34 1 34 22 0 87 NOTE Frame C VFD055VL23A 43A VFD075VL23A 43A VFD110VL23A 43A Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdri...

Page 25: ...efore servic ing Use proper grounding techniques Read the us er manual before operation WARNING W W1 H H2 H1 H3 D 1 3 2 Unit mm inch Frame W W1 H H1 H2 H3 D Ø Ø1 Ø2 Ø3 D 255 0 10 04 226 0 8 90 403 8 15 90 384 0 15 12 360 0 14 17 21 9 0 86 168 0 6 61 8 5 0 33 44 1 73 34 1 34 22 0 87 NOTE Frame D VFD150VL23A 43A VFD185VL23A 43A VFD220VL23A 43A Call 1 800 985 6929 for Sales deltaacdrives com sales de...

Page 26: ... 13 0 0 51 13 0 0 51 18 0 0 71 E2 370 0 14 57 335 0 13 19 595 0 23 43 589 0 23 19 560 0 22 05 260 0 10 24 132 5 5 22 18 0 0 71 13 0 0 51 13 0 0 51 18 0 0 71 NOTE Frame E1 VFD300VL43A VFD370VL43A VFD450VL43A Frame E2 VFD300VL23A VFD370VL23A VFD550VL43A VFD750VL43A Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdri...

Page 27: ...r 1 Introduction VFD VL 1 16 This page intentionally left blank Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 28: ... ground DANGER 1 A charge may still remain in the DC bus capacitors with hazardous voltages even if the power has been turned off To prevent personal injury please ensure that the power is turned off and wait ten minutes for the capacitors to discharge to safe voltage levels before opening the AC motor drive 2 All the units must be grounded directly to a common ground terminal to prevent lightning...

Page 29: ...plug a modem or telephone line to the RS 485 communication port permanent damage may result Pins 1 2 are the power supply for the optional copy keypad only and should not be used for RS 485 communication Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 30: ...C 280 to 537 3 EPS R L1 S L2 T L3 EPS MI1 8 COM 1 2 3 1 2 3 AC motor drive Timing diagram of M C magnetic contact or Main power 1 phase UP S or battery Specifications for 1 phase UPS or battery Figure 3 Apply to 1 phase UPS power supply system To input emergency power Before inputting emergency power magnetic contactor and are ON and magnetic contactor should be OFF Magnetic contactor should be ON...

Page 31: ...batteries with main battery voltage is lower than 280Vdc 1 3 1 3 2 3 1 2 DC voltage low voltage level battery voltage free run motor speed operation command electromagnetic valve MO COM 15 about 1 min mechanical brake about 2 sec EPS operation frequency Refer to Pr 06 44 drive ready EPS detection OFF MI COM 43 ON ON MO COM 9 error output MO COM 11 Notes for the emergency power supply Please be awa...

Page 32: ...he direction of motor rotation switch over any of the two motor leads 7 With long motor cables high capacitive switching current peaks can cause over current high leakage current or lower current readout accuracy For longer motor cables use an AC output reactor 8 The AC motor drive electric welding machine and the greater horsepower motor should be grounded separately 9 Use ground leads that compl...

Page 33: ... Installation and Wiring VFD VL 2 6 grouning terminals Not allowed Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 34: ...ine reactor should be installed when the power supply capacity is 500kVA or more and exceeds 6 times the inverter capacity or the mains wiring distance 10m Zero phase Reactor Ferrite Core Common Choke Optional Zero phase reactors are used to reduce radio noise especially when audio equipment is installed near the inverter Effective for noise reduction on both the input and output sides Attenuation...

Page 35: ...L2 T L3 via a non fuse breaker or earth leakage breaker to 3 phase AC power some models to 1 phase AC power for circuit protection It is unnecessary to consider phase sequence It is recommended to add a magnetic contactor MC in the power input wiring to cut off power quickly and reduce malfunction when activating the protection function of AC motor drives Both ends of the MC should have an R C sur...

Page 36: ...ensation capacitors or L C Inductance Capacitance or R C Resistance Capacitance unless approved by Delta DO NOT connect phase compensation capacitors or surge absorbers at the output terminals of AC motor drives Use well insulated motor suitable for inverter operation Terminals 1 2 for connecting DC reactor terminals 1 2 B1 for connecting brake resistor 1 Jumper DC reactor To improve power factor ...

Page 37: ... 3 13 3mm2 VFD075VL23A 8 6 AWG 8 4 13 3mm 2 VFD110VL23A 6 AWG 13 3mm 2 30kgf cm 26in lbf Stranded copper only 75 o C Frame D Main circuit terminals R L1 S L2 T L3 U T1 V T2 W T3 1 2 Models Wire Torque Wire Type VFD150VL43A VFD185VL43A 8 2 AWG 8 4 33 6mm 2 VFD150VL23A 4 2 AWG 21 1 33 6mm2 VFD185VL23A 3 2 AWG 26 7 33 6mm2 VFD220VL43A 6 2 AWG 13 3 33 6mm2 VFD220VL23A 3 2 AWG 26 7 33 6mm2 50Kgf cm 43 ...

Page 38: ... 173in lbf Stranded copper only 75 o C 2 4 Control Terminals 1 Sink NPN Mode COM MI1 2 4V MI2 MI8 Source Mode 2 COM MI1 2 4V MI2 MI8 used with internal power 24Vdc The Position of External Terminals 10V MO1 MO2 MI3 MI4 MI7 MI6 COM ACM AUI1 ACI MCM MRC RA MRA RC RB REV MI2 FWD MI1 AUI2 MI5 MI8 10V Sink Source mode switch E24V DCM Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives c...

Page 39: ... function is disabled COM Digital Signal Common Common for digital inputs and used for SINK mode E24V Digital Signal Common Source 24V 80mA DCM Digital Signal Common Sink Common for digital inputs and used for SINK mode RA Multi function Relay Output 1 N O a RB Multi function Relay Output 1 N C b RC Multi function Relay Common MRA Multi function Relay Output 2 N O a MRC Multi function Relay Common...

Page 40: ... Frequency Pr 01 00 Set up Pr 03 00 Pr 03 02 AUI1 AUI2 Auxiliary analog voltage input 10V 10V AUI ACM AUI circuit internal circuit Impedance 2mΩ Resolution 12 bits Range 10 10VDC 0 Max Output Frequency Pr 01 00 Set up Pr 03 00 Pr 03 02 ACM Analog control signal common Common for ACI AUI1 AUI2 Control signal wiring size 18 AWG 0 75 mm2 with shielded wire Analog input terminals ACI AUI1 AUI2 ACM Ana...

Page 41: ... the digital outputs connect a surge absorber or fly back diode across the coil and check the polarity The specification for the control terminals The Position of External Terminals 10V MO1 MO2 MI3 MI4 MI7 MI6 COM ACM AUI1 ACI MCM MRC RA MRA RC RB REV MI2 FWD MI1 AUI2 MI5 MI8 10V Sink Source mode switch E24V DCM Frame Torque Wire 8 kgf cm 6 9 in lbf 22 14 AWG 0 3 2 1mm 2 C D E Terminal 0V 24V 1 6 ...

Page 42: ...n terminals and from terminals to ground or mains power Check for loose terminals connectors or screws Make sure that the front cover is well installed before applying power Please do NOT touch output terminals U V W when power is still applied to L1 R L2 S L3 T even when the AC motor drive has stopped The DC link capacitors may still be charged to hazardous voltage levels even if the power has be...

Page 43: ...ttings in the communication address definition Control Terminals Operate from external signal REV MI1 MI2 MI3 MI4 MI6 MI5 FWD MI7 E NOTE MI8 COM 10V 10V AUI1 AUI2 E ACI ACM 4 20mA A Factory setting SINK Mode multifunction terminals Factory setting Forward STOP Multi step 1 Multi st ep 2 Multi step 3 Multi st ep 4 No function Digit al Signal C ommon No function No function No function Don t apply t...

Page 44: ...re finished before applying power After applying power verify that LED READY is ON 5 Setting FWD COM ON for forward running And if you want to change to reverse running direction you should set REV COM ON And if you want to decelerate to stop please set FWD REV COM OFF 6 Check following items Check if the motor direction of rotation is correct Check if the motor runs steadily without abnormal nois...

Page 45: ... 08 04 IM Motor Auto tuning Pr 05 00 PM Motor Auto tuning Pr 08 00 Step 2 Encoder settings Detection of the HOME position of Encoder 1 using digital keypad 2 using external terminals Setting Encodertype Pr 10 01 10 02 Encoder selection Pr 10 00 Step 4 Multi step speed settings Setting speed accel decel time and S curve Pr 04 00 04 15 Pr 01 12 01 19 Pr 01 24 01 30 Step 5 Inertia measurement Trial r...

Page 46: ...input Source of the Operation Command users can set by themselves Pr 00 15 Pr 00 15 Source of the Operation Command 1 External terminals 2 RS 485 serial communication or digital keypad KPVL CC01 MI MO external terminals settings Refer to Pr 02 01 02 08 for setting the external input terminals MI1 MI8 NOTE The factory setting of Pr 02 08 is 40 Enable drive function Please disable this function if y...

Page 47: ...l brake 43 EPS function Refer to Pr 02 13 02 22 for setting external output terminals MO1 MO10 Settings of Pr 02 13 02 22 0 No function 1 Operation indication 2 Operation speed attained 3 Desired frequency attained 1 Pr 02 25 4 Desired frequency attained 2 Pr 02 27 5 Zero speed frequency command 6 Zero speed with stop frequency command 7 Over torque OT1 Pr 06 05 06 07 8 Over torque OT2 Pr 06 08 06...

Page 48: ... output selection 3 Pr 06 24 38 Error output selection 4 Pr 06 25 39 Reserved 40 Speed attained including zero speed 41 Reserved 3 3 2 2 Step 2 Encoder settings Selection of speed feedback cards Please refer to appendix B 8 for details Delta provides 4 PG cards for user to select by their application including EMVL PGABL EMVL PGABO EMVL PGH01 and EMVL PGS01 Pr 10 00 PG signal type 0 No function 1 ...

Page 49: ...ll run 10 00 3 SIN COS Sinusoidal EMVL PGH01 02 Motor will run Motor will run 10 00 4 SIN COS Endat EMVL PGS01 Motor will run Motor won t run 10 00 5 SIN COS EMVL PGH01 02 Motor will run Motor will run 10 00 6 SIN COS Hiperface EMVL PGS01 Motor will run Motor won t run Pr 10 01 Encoder Pulse 1 25000 Pr 10 02 Encoder Input Type Setting 0 Disable 1 Phase A leads in a forward run command and phase B ...

Page 50: ...V 460V 0 1V 510 0V IM Motor Auto tuning When the Source of the Operation Command is set to digital keypad Pr 00 15 2 refer to step 1 and setting Pr 05 00 2 Pr 05 00 Motor Auto tuning 0 No function 1 Rolling test Rs Rr Lm Lx no load current 2 Static Test NOTE 1 It doesn t need to release the brake in this auto tuning operation Please make sure that the electromagnetic valve is ON when it is used be...

Page 51: ...cute this function with loaded motor please balance the carriage before execution When Pr 08 00 1 please note When executing the function of auto measure the Angle between magnetic pole and PG origin it is recommended to stop the carriage car at the middle level Make sure that the electromagnetic valve and mechanical brake are OFF before executing this function When Pr 08 00 1 please execute this ...

Page 52: ...lse Pr 08 01 Full load Current of Motor 40 120 00 01 Amps Pr 08 02 Rated power of Motor 0 00 655 35 kW Pr 08 03 Rated speed of Motor rpm 0 65535 Pr 08 04 Number of Motor Poles 2 96 Measure the angle between magnetic pole and PG origin It can execute RUN by keypad or digital terminals 1 Using digital keypad setting Pr 08 00 to 1 and press RUN to execute auto measure the angle between magnetic pole ...

Page 53: ...irming the setting of each step speed and the action of the corresponding terminals of multi function input commands Zero Step Speed Frequency 0 00 400 00Hz 1st Step Speed Frequency 0 00 400 00Hz 2nd Step Speed Frequency 0 00 400 00Hz 3rd Step Speed Frequency 0 00 400 00Hz 4th Step Speed Frequency 0 00 400 00Hz 5th Step Speed Frequency 0 00 400 00Hz 6th Step Speed Frequency 0 00 400 00Hz 7th Step ...

Page 54: ... Accel Time 1 0 00 600 00 sec Decel Time 1 0 00 600 00 sec Accel Time 2 0 00 600 00 sec Decel Time 2 0 00 600 00 sec Accel Time 3 0 00 600 00 sec Decel Time 3 0 00 600 00 sec Accel Time 4 0 00 600 00 sec Settings of Pr 01 12 to Pr 01 19 Decel Time 4 0 00 600 00 sec S curve for Acceleration Departure Time S1 0 00 25 00 sec S curve for Acceleration Arrival Time S2 0 00 25 00 sec S curve for Decelera...

Page 55: ...5 to check if it runs normally after executing the inspection with the loaded motor At the same time please also check if the operations of multi function output terminals is normal such as the action of the brake release and electromagnetic valve correspond to the host controller It needs to check the switch between each step speed current value the noise in the carriage and noise source during o...

Page 56: ...r magnetic pole re orientation 2 Smooth test for general operation Adjust the setting of Pr 11 05 Pr 11 05 Inertial Ratio 1 300 Adjust the settings of Pr 11 06 to Pr 11 08 Zero speed Bandwidth 0 40Hz Low speed Bandwidth 0 40Hz Settings of Pr 11 06 to Pr 11 08 High speed Bandwidth 0 40Hz 3 Start up adjustment only for PM Control by the zero speed position Setting Pr 11 00 10 19 10 22 10 23 02 29 an...

Page 57: ...ad signal to the external terminal of the AC motor drive AUI1 and setting Pr 03 00 11 07 19 1 03 03 03 06 and 03 09 Pr 03 00 Analog Input 1 AUI1 0 No function 1 Frequency command torque limit under TQR control mode 2 Torque command torque limit under speed mode 3 Torque compensation command 4 5 Reserved 6 P T C thermistor input value 7 Positive torque limit 8 Negative torque limit 9 Regenerative t...

Page 58: ...signal 07 19 Source of torque offset 03 00 02 Analog input selections AUI1 ACI AUI2 03 03 05 Analog input bias AUI1 ACI AUI2 03 06 08 AUI1 ACI AUI2 bias mode 07 19 1 Analog input 03 00 02 Bias mode 03 06 08 Bias 03 03 05 Analog input gain 03 09 11 Preload 4 Setting of drive stop Adjusting Pr 01 29 Pr 01 30 Pr 01 31 and Pr 11 06 Pr 01 29 Switch Frequency for S3 S4 Changes to S5 0 00 400 00Hz Pr 01 ...

Page 59: ...VFD VL 3 18 Pr 11 06 Zero speed Bandwidth 0 40Hz Pr 01 31 Deceleration Time 0 00 600 00 sec Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 60: ...igital Input Output Parameters Group 3 Analog Input Output Parameters Group 4 Multi Step Speed Parameters Group 5 IM Parameters Group 6 Protection Parameters Group 7 Special Parameters Group 8 PM Parameters Group 9 Communication Parameters Group 10 Speed Feedback Control Parameters Group 11 Advanced Parameters Group 12 User defined Parameters Group 13 View User defined Parameters Call 1 800 985 69...

Page 61: ...y AUI2 3 14 Display the temperature of heat sink C 15 Display the temperature of IGBT C T 16 The status of digital input ON OFF i 17 The status of digital output ON OFF o 18 Multi step speed S 19 The corresponding CPU pin status of digital input i 20 The corresponding CPU pin status of digital output o 21 23 Reserved 24 Output AC voltage when malfunction 8 25 Output DC voltage when malfunction 8 2...

Page 62: ...Auto Voltage Regulation AVR Function 0 Enable AVR 1 Disable AVR 2 Disable AVR when deceleration stop 0 00 14 Source of the Master Frequency Command 1 RS 485 serial communication or digital keypad KPVL CC01 2 External analog input Pr 03 00 3 Digital terminals input Pr 04 00 04 15 1 00 15 Source of the Operation Command 1 External terminals 2 RS 485 serial communication or digital keypad KPVL CC01 1...

Page 63: ...Time 2 0 00 600 00 sec 3 00 01 15 Decel Time 2 0 00 600 00 sec 2 00 01 16 Accel Time 3 0 00 600 00 sec 3 00 01 17 Decel Time 3 0 00 600 00 sec 2 00 01 18 Accel Time 4 0 00 600 00 sec 3 00 01 19 Decel Time 4 0 00 600 00 sec 2 00 01 20 JOG Acceleration Time 0 00 600 00 sec 1 00 01 21 JOG Deceleration Time 0 00 600 00 sec 1 00 01 22 JOG Frequency 0 00 400 00Hz 6 00 01 23 Switch Frequency between 1st ...

Page 64: ...d 25 REV JOG command 26 Reserved 27 ASR1 ASR2 selection 28 Emergency stop EF1 Motor coasts to stop 29 30 Reserved 31 High torque bias by Pr 07 21 32 Middle torque bias by Pr 07 22 33 Low torque bias by Pr 07 23 34 37 Reserved 38 Disable write EEPROM function 39 Torque command direction 40 Enable drive function 41 Detection of magnetic contactor 42 Mechanical brake Multi Function Input Command 8 MI...

Page 65: ...option 2 Pr 06 23 37 Fault output option 3 Pr 06 24 38 Fault output option 4 Pr 06 25 39 Reserved 40 Speed attained including zero speed 41 Reserved 02 23 Multi output Direction 0 65535 0 02 24 Serial Start Signal Selection 0 by FWD REV 1 by Enable 0 02 25 Desired Frequency Attained 1 0 00 400 00Hz 60 00 50 00 02 26 The Width of the Desired Frequency Attained 1 0 00 400 00Hz 2 00 02 27 Desired Fre...

Page 66: ...ute value of the bias voltage while serving as the center single polar 4 Serve bias as the center single polar 0 03 09 Analog Input Gain 1 AUI1 500 0 500 0 100 0 03 10 Analog Input Gain 2 ACI 500 0 500 0 100 0 03 11 Analog Input Gain 3 AUI2 500 0 500 0 100 0 03 12 Analog Input Delay Time AUI1 0 00 2 00 sec 0 01 03 13 Analog Input Delay Time ACI 0 00 2 00 sec 0 01 03 14 Analog Input Delay Time AUI2...

Page 67: ...orque 9 AVI 10 ACI 11 AUI 12 q axis current 13 q axis feedback value 14 d axis current 15 d axis feedback value 16 q axis voltage 17 d axis voltage 18 Torque command 19 20 Reserved 03 21 Analog Output Gain 2 0 200 0 100 0 03 22 Analog Output Value in REV Direction 2 0 Absolute value in REV direction 1 Output 0V in REV direction 2 Enable output voltage in REV direction 0 03 23 Analog Input Type AUI...

Page 68: ...4 06 6th Step Speed Frequency 0 00 400 00Hz 0 00 04 07 7th Step Speed Frequency 0 00 400 00Hz 0 00 04 08 8th Step Speed Frequency 0 00 400 00Hz 0 00 04 09 9th Step Speed Frequency 0 00 400 00Hz 0 00 04 10 10th Step Speed Frequency 0 00 400 00Hz 0 00 04 11 11th Step Speed Frequency 0 00 400 00Hz 0 00 04 12 12th Step Speed Frequency 0 00 400 00Hz 0 00 04 13 13th Step Speed Frequency 0 00 400 00Hz 0 ...

Page 69: ...nstant 0 001 10 000sec 0 020 05 11 Slip Compensation Time Constant 0 001 10 000sec 0 100 05 12 Torque Compensation Gain 0 10 0 05 13 Slip Compensation Gain 0 00 10 00 0 00 05 14 Slip Deviation Level 0 1000 0 disable 0 05 15 Detection Time of Slip Deviation 0 0 10 0 sec 1 0 05 16 Over Slip Treatment 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop 0 05 17 Hunting Gain 0 10...

Page 70: ...1 over torque detection during constant speed operation continue to operate after detection 2 over torque detection during constant speed operation stop operation after detection 3 over torque detection during operation continue to operate after detection 4 over torque detection during operation stop operation after detection 0 06 09 Over torque Detection Level OT2 10 250 150 06 10 Over torque Det...

Page 71: ...input error PGr1 47 PG ref loss PGr2 48 Analog current input error ACE 49 External fault input EF 50 Emergency stop EF1 51 Reserved 52 Password error PcodE 53 Reserved 54 Communication error cE1 55 Communication error cE2 56 Communication error cE3 57 Communication error cE4 58 Communication Time out cE10 59 PU time out cP10 60 Brake chopper error bF 61 62 Reserved 63 Safety loop error Sry 64 Mech...

Page 72: ...Fault day 00 65535 00 06 40 Accumulative Drive Power on Time at the Fifth Fault min 00 1439 00 06 41 Accumulative Drive Power on Time at the Fifth Fault day 00 65535 00 06 42 Accumulative Drive Power on Time at the Sixth Fault min 00 1439 00 06 43 Accumulative Drive Power on Time at the Sixth Fault day 00 65535 00 06 44 Operation Speed of Emergency Power Mode 0 00 400 00Hz Read Only 06 45 Low volt...

Page 73: ...rial communication RJ 11 2 Analog signal Pr 03 00 2 07 14 Maximum Torque Command 0 300 100 07 15 Filter Time of Torque Command 0 000 1 000 sec 0 000 07 16 Speed Limit Selection 0 By Pr 07 17 and Pr 07 18 1 Frequency command source Pr 00 14 0 07 17 Torque Mode Speed Limit 0 120 10 07 18 Torque Mode Speed Limit 0 120 10 07 19 Source of Torque Offset 0 Disable 1 Analog input Pr 03 00 2 Torque offset ...

Page 74: ...rent of Motor 40 120 00 01 Amps 08 02 Rated power of Motor 0 00 655 35 kW 08 03 Rated speed of Motor rpm 0 65535 1710 08 04 Number of Motor Poles 2 96 4 08 05 Rs of Motor 0 000 65 535Ω 0 000 08 06 Ld of Motor 0 0 6553 5mH 0 0 08 07 Lq of Motor 0 0 6553 5mH 0 0 08 08 Back Electromotive Force 0 0 6553 5Vrms 0 0 08 09 Angle between Magnetic Pole and PG Origin 0 0 360 0 360 0 08 10 Magnetic Pole Re or...

Page 75: ...Reserved 3 No action and no display 3 09 03 Time out Detection 0 0 100 0 sec 0 0 09 04 Communication Protocol 0 7N1 ASCII 1 7N2 ASCII 2 7E1 ASCII 3 7O1 ASCII 4 7E2 ASCII 5 7O2 ASCII 6 8N1 ASCII 7 8N2 ASCII 8 8E1 ASCII 9 8O1 ASCII 10 8E2 ASCII 11 8O2 ASCII 12 8N1 RTU 13 8N2 RTU 14 8E1 RTU 15 8O1 RTU 16 8E2 RTU 17 8O2 RTU 13 09 05 Response Delay Time 0 0 200 0ms 2 0 Call 1 800 985 6929 for Sales del...

Page 76: ...10 09 Encoder Stall and Slip Error Treatment 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop 2 10 10 Mode Selection for UVW Input 0 Z signal is at the falling edge of U phase 1 Z signal is at the rising edge of U phase 0 10 11 ASR Auto Speed Regulation Control P of Zero Speed 0 0 500 0 100 0 10 12 ASR Auto Speed Regulation Control I of Zero Speed 0 000 10 000 sec 0 100 1...

Page 77: ...6 Elevator Leveling Zero Speed Integral I 0 10 000 sec 0 100 10 27 Elevator Starts Zero Speed Gain P 0 1000 0 100 0 10 28 Elevator Starts Zero Speed Integral I 0 10 000 sec 0 100 Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 78: ...s 1 00 11 02 Sheave Diameter 100 2000 mm 400 11 03 Mechanical Gear Ratio 1 100 1 11 04 Suspension Ratio 0 1 1 1 2 1 1 11 05 Inertial Ratio 1 300 40 11 06 Zero speed Bandwidth 0 40Hz 10 11 07 Low speed Bandwidth 0 40Hz 10 11 08 High speed Bandwidth 0 40Hz 10 11 09 PDFF Gain Value 0 200 30 11 10 Gain for Speed Feed Forward 0 500 0 11 11 Notch Filter Depth 0 20db 0 11 12 Notch Filter Frequency 0 00 2...

Page 79: ...Present Fault 212A 12 14 Drive Status at Present Fault 212B 12 15 Second Most Recent Fault Record 0611 12 16 Second Most Recent Fault Time of Motor Operation min 0622 12 17 Second Most Recent Fault Time of Motor Operation day 0623 12 18 Third Most Recent Fault Record 0612 12 19 Third Most Recent Fault Time of Motor Operation min 0624 12 20 Third Most Recent Fault Time of Motor Operation day 0625 1...

Page 80: ...s Pr Explanation Settings Factory Setting VF VFPG SVC FOCPG TQCPG FOCPM 13 00 13 31 View User defined Parameters Pr 00 00 to Pr 11 18 Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 81: ... identity code Pr 00 01 displays the rated current of the AC motor drive By reading this parameter the user can check if the AC motor drive is correct 230V Series kW 5 5 7 5 11 15 18 5 22 30 37 HP 7 5 10 15 20 25 30 40 50 Pr 00 00 12 14 16 18 20 22 24 26 Rated Output Current for General Purposes A 21 9 27 1 41 53 70 79 120 146 Rated Output Current for Elevators A 25 31 47 60 80 90 150 183 Max Carr...

Page 82: ...locked and only Pr 00 02 can be set To unlock the keypad set Pr 00 02 00 When Pr 00 02 is set to 1 Pr 00 02 setting should be set to 0 before setting to other setting 00 03 Start up Display Selection Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 Settings 0 Display the frequency command value LED F 1 Display the actual output frequency LED H 2 DC BUS voltage 3 Display the output curr...

Page 83: ... 56 E E E E 10 Display the electrical angle of drive output E U c l e i t r A c e n e gl E SE E EE X EE XX X g e d 11 Display the signal of AUI1 analog input terminal in Range 0 10V corresponds to 0 100 1 A U 1 UI E EE E EE E E EE E SE E EE E EE 3 0 E E E 12 Display the signal of ACI analog input terminal in Range 4 20mA 0 10V corresponds to 0 100 2 A U E CI E EE E EE E E EE E SE E EE E EE 0 0 E E...

Page 84: ... o r r F r E t ou E E EE E SE E EE 0 EE 0 0 E E z H 29 Frequency command when malfunction E U o r r F r E d c m E E EE E SE E EE 0 EE 0 0 s p m A 30 Output power when malfunction E U o r r P r E e ow r E EE E SE E EE 0 EE 0 0 s E W K 31 Output torque when malfunction E U o r r T r E q or u E eE E SE E EE 0 EE 0 0 s E E 32 Input terminal status when malfunction E U o r r D r E S I r t e at E SE E E...

Page 85: ... set to 9 Drive ready After applying the power to the AC motor drive if there is no other abnormal status the contact will be ON At the meanwhile if Pr 00 04 is set to 15 or 18 it will display 0001 with LED U is ON on the keypad The setting 15 is the status of digital output and the setting 18 is the corresponding CPU pin status of digital output User can set 15 to monitor the digital output statu...

Page 86: ...s to input the password that is set in Pr 00 08 Input the correct password here to enable changing parameters You are limited to a maximum of 3 attempts After 3 consecutive failed attempts a fault code Password Error will show up to force the user to restart the AC motor drive in order to try again to input the correct password When forgetting password you can decode by setting 9999 and press butt...

Page 87: ...ng Flow Chart Forgetting Passwrod 00 08 Displays 01 when entering correct password into Pr 00 08 Displays 00 when entering correct password into Pr 00 07 00 08 After entering 9999 press twice to decode The parameter setti ng wil l be set to factory setting 00 07 PROG DATA 3 chances to enter the correct password 1st time displays 01 if password is incorrect 2nd time displays 02 if password is incor...

Page 88: ...al control characteristic by auto tuning Setting 3 To increase torque and control speed precisely 1 1000 Setting 4 To increase accuracy for torque control Setting 8 To increase torque and control speed precisely 1 1000 This setting is only for using with permanent magnet motor and others are for induction motor 00 10 Speed Unit Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 0 Settings ...

Page 89: ...PM Factory setting 0 Settings 0 Enable AVR 1 Disable AVR 2 Disable AVR when deceleration stop It is used to select the AVR mode AVR is used to regulate the output voltage to the motor For example if V f curve is set to AC200V 50Hz and the input voltage is from 200 to 264VAC the output voltage won t excess AC200V 50Hz If the input voltage is from 180 to 200V the output voltage to the motor and the ...

Page 90: ... CC01 VFD VL series is shipped without digital keypad and users can use external terminals or RS 485 to control the operation command When the LED PU is light the operation command can be controlled by the optional digital keypad KPVL CC01 Refer to appendix B for details Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales de...

Page 91: ... 1st Output Voltage Setting Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 220 0 440 0 Settings 230V series 0 1 to 255 0V 460V series 0 1 to 510 0V Factory Setting 440 0 It is for the base frequency and motor rated frequency This value should be set according to the rated voltage of the motor as indicated on the motor nameplate If the motor is 220V the setting should be 220 0 If the mo...

Page 92: ... VF VFPG Factory Setting 5 0 10 0 Settings 230V series 0 1 to 255 0V 460V series 0 1 to 510 0V V f curve setting is usually set by the motor s allowable loading characteristics Pay special attention to the motor s heat dissipation dynamic balance and bearing lubricity if the loading characteristics exceed the loading limit of the motor For the V f curve setting it should be Pr 01 01 Pr 01 03 Pr 01...

Page 93: ...t frequency When min output frequency start frequency When start frequency min output frequency min output frequency start frequency start frequency min output frequency 01 10 Output Frequency Upper Limit Control mode VF VFPG SVC FOCPG FOCPM Factory setting 120 00 Settings 0 00 400 00Hz 01 11 Output Frequency Lower Limit Control mode VF VFPG SVC FOCPG FOCPM Factory setting 0 00 Settings 0 00 400 0...

Page 94: ... from 0Hz to Maximum Output Frequency Pr 01 00 The Deceleration Time is used to determine the time require for the AC motor drive to decelerate from the Maximum Output Frequency Pr 01 00 down to 0Hz The Acceleration Deceleration Time 1 2 3 4 are selected according to the Multi function Input Terminals settings The factory settings are acceleration time 1 and deceleration time 1 The larger against ...

Page 95: ...he used Accel Decel time is set by the Jog Accel Decel time Pr 01 20 Pr 01 21 The JOG command can t be executed when the AC motor drive is running In the same way when the JOG command is executing other operation commands are invalid except forward reverse commands and STOP key on the digital keypad Frequency Time 01 22 JOG frequency 01 07 4th output frequency setting 01 20 01 21 JOG acceleration ...

Page 96: ...on Arrival Time S4 01 30 S curve for Deceleration Arrival Time S5 Control mode VF VFPG SVC FOCPG FOCPM Factory setting 1 00 Settings 0 00 25 00 sec 01 29 Switch Frequency for S3 S4 Changes to S5 Control mode VF VFPG SVC FOCPG FOCP M Factory setting 0 00 Settings 0 00 400 00Hz It is used to give the smoothest transition between speed changes The accel decel curve can adjust the S curve of the accel...

Page 97: ... drive is at 0Hz it will operate by this parameter When it is set to 1 or 2 voltage will be output by Fmin corresponding output voltage Pr 01 08 01 31 Deceleration Time when Operating without RUN Command Control mode VF VFPG SVC FOCPG FOCPM Factory setting 2 00 Settings 0 00 600 00 Sec The AC motor drive will stop by the setting of this parameter when canceling RUN command Refer to the figure in P...

Page 98: ...may be set in motion by a malfunctioning switch This parameter is used to control operation from external terminals There are three different control modes 02 00 Control Circuits of the External Terminal 0 1 2 wire operation control 1 FWD STOP REV STOP FWD OPEN STOP CLOSE FWD REV OPEN STOP CLOSE REV VFD VL DCM FWD STOP REV STOP 2 3 2 wire operation control 2 RUN STOP REV FWD FWD OPEN STOP CLOSE RU...

Page 99: ...ttings VF VFPG SVC FOCPG TQCPG FOCPM 0 no function 1 multi step speed command 1 2 multi step speed command 2 3 multi step speed command 3 4 multi step speed command 4 5 Reset 6 JOG command 7 acceleration deceleration speed inhibit 8 the 1st 2nd acceleration deceleration time selection 9 the 3rd 4th acceleration deceleration time selection 10 EF input 07 28 11 Reserved 12 Stop output 13 Reserved 14...

Page 100: ...and 17 in total if the master speed and JOG are included Refer to Pr 04 00 04 14 When using communication to control the multi step speed setting 1 to 4 will be invalid 5 Reset After the error of the drive is eliminated use this terminal to reset the drive 6 JOG Command JOG operation 7 Acceleration deceleration Speed Inhibit When this function is enabled acceleration and deceleration is stopped an...

Page 101: ... function is enabled the source of the frequency will force to be AUI1 16 Operation speed command form ACI When this function is enabled the source of the frequency will force to be ACI 17 Operation speed command form AUI2 When this function is enabled the source of the frequency will force to be AUI2 18 Emergency Stop When this function is enabled the drive will ramp to stop by Pr 07 28 setting 1...

Page 102: ...to 15 and Pr 02 31 and Pr 02 32 41 Detection of magnetic contactor This terminal is used for the feedback signal of magnetic contactor ON OFF When drive receives RUN command the corresponding output terminal setting 15 will be enabled after Pr 02 31 time It will check if this function is enabled within the detection time Pr 02 36 If NOT the fault of mechanical brake occurs and fault code MCF will ...

Page 103: ...Input Response Time Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 005 Settings 0 001 30 000 sec This parameter is used for digital input terminal signal delay and confirmation The delay time is confirmation time to prevent some uncertain interferences that would result in error except for the counter input in the input of the digital terminals FWD REV and MI1 8 Under this condition ...

Page 104: ...it1 bit0 MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD 02 11 Multi function Output 1 RA RB RC Relay1 Factory Setting 11 02 12 Multi function Output 2 MRA MRC Relay2 Factory Setting 1 02 13 Multi function Output 3 MO1 02 14 Multi function Output 4 MO2 02 15 Multi function Output 5 MO3 need to use with EMVL IODA01 02 16 Multi function Output 6 MO4 need to use with EMVL IODA01 02 17 Multi function Output 7...

Page 105: ...Over current stall prevention warning 23 Over voltage stall prevention warning 24 Operation mode indication Pr 00 15 0 25 Forward command 26 Reverse command 27 Output when current Pr 02 33 28 Output when current Pr 02 33 29 Output when frequency Pr 02 34 30 Output when frequency Pr 02 34 31 Power generation direction and status verify 32 Power generation direction 33 Zero speed actual output frequ...

Page 106: ... 06 10 over torque detection time OT2 9 Drive Ready Active when the drive is ON and no abnormality detected 10 User defined Low voltage Detection Active when the DC Bus voltage is too low refer to Pr 06 00 low voltage level 11 Malfunction Indication Active when fault occurs except Lv stop 12 Mechanical Brake Release Pr 02 29 Pr 02 30 When drive runs after Pr 02 29 it will be ON This function shoul...

Page 107: ...se 27 Output when Current Pr 02 33 Active when current is Pr 02 33 28 Output when Current Pr 02 33 Active when current is Pr 02 33 29 Output when frequency Pr 02 34 Active when frequency is Pr 02 34 30 Output when Frequency Pr 02 34 Active when frequency is Pr 02 34 31 Power Generation Direction and Status Verify Activate when power generation direction is verified 32 Power Generation Direction Ac...

Page 108: ...h opposite direction For example if Pr 02 11 is set to 1 and forward bit is 0 Relay 1 will be ON when the drive is running and OFF when the drive is stop The multi function output terminals MO3 MO10 need to use with EMVL IODA01 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 MO10 MO9 MO8 MO7 MO6 MO5 MO4 MO3 MO2 MO1 MRA RA 02 24 Serial Start Signal Selection Control mode V...

Page 109: ...0 02 26 The Width of the Desired Frequency Attained 1 Control mode VF VFPG SVC FOCPG FOCPM Factory setting 2 00 02 27 Desired Frequency Attained 2 Control mode VF VFPG SVC FOCPG FOCPM Factory setting 60 00 50 00 02 28 The Width of the Desired Frequency Attained 2 Control mode VF VFPG SVC FOCPG FOCPM Factory setting 2 00 Settings 0 00 400 00Hz Once output frequency reaches desired frequency and the...

Page 110: ...ke bounce time of mechanical brake RUN STOP 02 29 Brake release delay time when elevator starts RUN STOP 02 30 Brake engage delay time when elevator stops DCbrake DCbrake Mechanical brake release brake engage brake engage 02 31 Turn On Delay of Magnetic Contact between Drive and Motor 02 32 Turn Off Delay of Magnetic Contact between Drive and Motor Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factor...

Page 111: ...d running start rev erse running multi step speed1 multi step speed2 multi step speed3 frequency output DC brake multi function output 15 Motor c ontrolled magnetic contactor output multi function output 1 operation indication multi function output 12 mechanical brake release 01 31 Deceleration time when operating without RUN command 10 22 Operation time at z ero speed 11 00 bit 7 1 Zero speed con...

Page 112: ...to 29 When output frequency is 02 34 it will activate the multi function terminal Pr 02 11 to Pr 02 22 is set to 30 02 35 Detection Time of Mechanical Brake Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 00 Settings 0 00 10 00 sec When mechanical brake function setting 42 of Pr 02 01 02 08 is not enabled within this setting time it will display fault code 64 MBF mechanical brake erro...

Page 113: ...confirming that there is torque output 02 31 06 31 06 31 1 06 31 0 02 37 0 02 37 1 operation command enable dri ve function setting 40 drive ready is finished Turn on delay of magneti c contactor between drive and motor no load current 70 05 05 only valid in FOCPG mode output current 02 33 detection of phase loss of drive output is normal mechanical brake release setting 12 Call 1 800 985 6929 for...

Page 114: ...rmistor input value 7 Positive torque limit 8 Negative torque limit 9 Regenerative torque limit 10 Positive negative torque limit 11 Preload Input When it is frequency command or TQR speed limit the corresponding value for 0 10V 4 20mA is 0 max output frequency Pr 01 00 When it is torque command or torque limit the corresponding value for 0 10V 4 20mA is 0 max output torque Pr 07 14 When it is tor...

Page 115: ...ut bias AUI1 ACI AUI2 03 06 08 AUI1 ACI AUI2 bias mode 07 19 1 Analog input 03 00 02 3 Bias mode 03 06 08 Bias 03 03 05 Analog input gain 03 09 11 Torque for preload 03 03 Analog Input Bias 1 AUI1 Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 0 Settings 100 0 100 0 It is used to set the corresponding AUI1 voltage of the external analog input 0 03 04 Analog Input Bias 1 ACI Control m...

Page 116: ...egative Bias Mode ACI can be set to 0 or 1 only Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 03 08 Positive negative Bias Mode AUI2 Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 Settings 0 Zero bias 1 Serve bias as the center lower than bias bias 2 Serve bias as the center greater than bias bias 3 The absolute value of the bias voltage while serving as the center uni...

Page 117: ...QCPG FOCPM Factory setting 100 0 Settings 0 0 500 0 Parameters 03 03 to 03 11 are used when the source of frequency command is the analog voltage current signal 03 12 Analog Input Delay Time AUI1 Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 01 03 13 Analog Input Delay Time ACI Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 01 03 14 Analog Input Delay Time AUI2 Control...

Page 118: ...hen ACI 4 20mA is lost 03 16 Reserved 03 17 Analog Output Selection 1 03 20 Analog Output Selection 2 Factory Setting 0 Settings 0 20 Control Mode Settings VF VFPG SVC FOCPG TQCPG FOCPM 0 Output frequency Hz 1 Frequency command Hz 2 Motor speed RPM 3 Output current rms 4 Output voltage 5 DC Bus Voltage 6 Power factor 7 Power 8 Output torque 9 AUI1 10 ACI 11 AUI2 12 q axis current 13 q axis feedbac...

Page 119: ...irection Selection for the analog output direction 10V 0V 03 19 0 10V 0V 03 19 1 10V 0V 03 19 2 frequency frequency frequency 03 23 Analog Input Type AUI1 03 24 Analog Input Type AUI2 Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 Settings 0 Bipolar 10V 1 Unipolar 0 10V When setting to 0 and Pr 03 00 1 or 2 AUI can decide the operation direction When setting to 1 and Pr 03 00 1 the o...

Page 120: ...Speed Frequency 04 11 11th Step Speed Frequency 04 12 12th Step Speed Frequency 04 13 13th Step Speed Frequency 04 14 14th Step Speed Frequency 04 15 15th Step Speed Frequency Control mode VF VFPG SVC FOCPG FOCPM Factory setting 0 00 Settings 0 00 to 400 00 Hz The Multi Function Input Terminals refer to Pr 02 01 to 02 08 are used to select one of the AC motor drive Multi step speeds The speeds fre...

Page 121: ...05 01 Pr 05 02 Pr 05 03 and Pr 05 04 with correct values Refer to motor capacity to set accel decel time 4 When Pr 05 00 is set to 1 the AC motor drive will execute auto tuning immediately after receiving a RUN command NOTE the motor will run 5 After executing please check if all values are filled in Pr 05 05 to Pr 05 09 6 Equivalent circuit VS I Rs Rr Lx Lm Pr 05 06 Pr 05 09 Pr 05 08 Pr 05 07 Equ...

Page 122: ...40 to 30A 25 120 05 02 Rated Power of Motor Control mode SVC FOCPG TQCPG Factory setting Settings 0 00 to 655 35 kW Factory Setting It is used to set rated power of the motor The factory setting is the power of the drive 05 03 Rated Speed of Motor rpm Control mode VFPG SVC FOCPG TQCPG Factory setting 1710 Settings 0 to 65535 rpm It is used to set the rated speed of the motor and need to set accord...

Page 123: ...tting 0 100 Settings 0 001 to 10 000 sec Setting Pr 05 10 and Pr 05 11 change the response time for the compensation When Pr 05 10 and Pr 05 11 are set to 10 seconds its response time for the compensation will be the longest But if the settings are too short unstable system may occur 05 12 Torque Compensation Gain Control mode VF VFPG Factory setting 0 Settings 0 to10 This parameter may be set so ...

Page 124: ...0 0 sec 05 16 Over Slip Treatment Control mode VFPG SVC FOCPG Factory setting 0 Settings 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop Pr 05 14 to Pr 05 16 are used to set allowable slip level time and over slip treatment when the drive is running 05 17 Hunting Gain Control mode VF VFPG SVC Factory setting 2000 Settings 0 to 10000 0 disable The motor will have current ...

Page 125: ... will not be recorded 05 20 Core Loss Compensation Control mode SVC Factory setting 10 Settings 0 to 250 05 21 Accumulative Drive Power on Time Min Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 00 Settings 00 to 1439 min 05 22 Accumulative Drive Power on Time day Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 00 Settings 00 to 65535 day Call 1 800 985 6929 for Sales deltaa...

Page 126: ...he phase loss treatment The phase loss will effect driver s control characteristic and life 06 02 Over Current Stall Prevention during Acceleration Control mode VF VFPG SVC Factory setting 00 Settings 00 250 00 disable During acceleration the AC drive output current may increase abruptly and exceed the value specified by Pr 06 02 due to rapid acceleration or excessive load on the motor When this f...

Page 127: ...ower than the setting specified in Pr 06 03 the drive will accelerate by Pr 06 04 again to catch up with the set frequency command value Over Current Detection Level 06 03 Output Current Output Frequency Over Current Stall Prevention during Operation output frequency decrease over current stall prevention during operation Time 06 04 Accel Decel Time Selection of Stall Prevention at constant speed ...

Page 128: ...setting 150 Settings 10 to 250 06 07 Over torque Detection Time OT1 Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 1 Settings 0 0 to 60 0 sec 06 08 Over torque Detection Selection OT2 Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 Settings 0 Over Torque detection disabled 1 Over torque detection during constant speed operation continue to operate after detection 2 Over ...

Page 129: ...1 02 22 for details 5 Pr 06 06 Pr 06 09 Pr 06 07 06 10 current 06 11 Current Limit Control mode FOCPG TQCPG FOCPM Factory setting 200 Settings 0 to 250 It is used to set the current limit 06 12 Electronic Thermal Relay Selection Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 2 Settings 0 Inverter motor 1 Standard motor 2 Disabled It is used to prevent self cooled motor overheats under ...

Page 130: ...tory setting 85 0 Settings 0 0 to 110 0 o C 06 15 Stall Prevention Limit Level Control mode VF VFPG SVC Factory setting 50 Settings 0 to 100 refer to Pr 06 02 Pr 06 03 When the operating frequency is larger than Pr 01 01 Pr06 02 150 Pr 06 03 100 and Pr 06 15 80 Stall Prevention Level during acceleration 06 02x06 15 150x80 120 Stall Prevention Level at constant speed 06 03x06 15 100x80 80 06 02 06 ...

Page 131: ...eleration ovA 8 Over voltage during deceleration ovd 9 Over voltage during constant speed ovn 10 Over voltage at stop ovS 11 Low voltage during acceleration LvA 12 Low voltage during deceleration Lvd 13 Low voltage during constant speed Lvn 14 Low voltage at stop LvS 15 Phase loss PHL 16 IGBT heat sink over heat oH1 17 Heat sink over heat oH2 for 40HP above 18 TH1 open loop error tH1o 19 TH2 open ...

Page 132: ... Auto tuning error AuE 41 PID feedback loss AFE 42 PG feedback error PGF1 43 PG feedback loss PGF2 44 PG feedback stall PGF3 45 PG slip error PGF4 46 PG ref input error PGr1 47 PG ref loss PGr2 48 Analog current input error ACE 49 External fault input EF 50 Emergency stop EF1 51 Reserved 52 Password error PcodE 53 Reserved 54 Communication error cE1 55 Communication error cE2 56 Communication erro...

Page 133: ...e settings of Pr 06 22 Pr 06 25 setting 1 it is set by the binary setting and please refer to the following example for details Example Assume that Pr 02 15 Multi function Output 5 MO3 is set to 35 Fault output option 1 Pr 06 22 Pr 02 17 Multi function Output 7 MO5 is set to 36 Fault output option 2 Pr 06 23 Pr 02 19 Multi function Output 9 MO7 is set to 37 Fault output option 3 Pr 06 24 Pr 02 21 ...

Page 134: ...ction error cd0 33 U phase current detection error cd1 34 V phase current detection error cd2 35 W phase current detection error cd3 36 Clamp current detection error Hd0 37 Over current detection error Hd1 38 Over voltage detection error Hd2 1 0 0 0 39 Ground current detection error Hd3 1 0 0 1 40 Auto tuning error AuE 41 PID feedback loss AFE 42 PG feedback error PGF1 1 0 1 0 43 PG feedback loss ...

Page 135: ...e specific requirement When the fault occurs the corresponding terminals will be activated It needs to convert binary value to decimal value to fill in Pr 06 22 to Pr 06 25 Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code current Volt OL SYS FBK EXI CE 0 No fault 1 Over current during acceleration ocA 2 Over current during deceleration ocd 3 Over current during constant speed ocn 4 Ground fault GFF 5...

Page 136: ...pen loop error tH1o 19 TH2 open loop error tH2o 20 Fan error signal output 21 over load oL 150 1Min 22 Motor 1 over load EoL1 23 Reserved 24 Motor PTC overheat oH3 25 Reserved 26 over torque 1 ot1 27 over torque 1 ot2 28 Reserved 29 Reserved 30 Memory write in error cF1 31 Memory read out error cF2 32 Isum current detection error cd0 33 U phase current detection error cd1 34 V phase current detect...

Page 137: ...rror PGF1 43 PG feedback loss PGF2 44 PG feedback stall PGF3 45 PG slip error PGF4 46 PG ref input error PGr1 47 PG ref loss PGr2 48 Analog current input error ACE 49 External fault input EF 50 Emergency stop EF1 51 Reserved 52 Password error PcodE 53 Reserved 54 Communication error cE1 55 Communication error cE2 56 Communication error cE3 57 Communication error cE4 58 Communication Time out cE10 ...

Page 138: ...amp to stop It is used to set the treatment after detecting PTC 06 27 PTC Level Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 50 0 Settings 0 0 to 100 0 It is used to set the PTC level and the corresponding value for 100 is max analog input value 06 28 Filter Time for PTC Detection Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 20 Settings 0 00 to 10 00 sec 06 29 Voltage...

Page 139: ... Fourth Fault min 06 40 Accumulative Drive Power on Time at the Fifth Fault min 06 42 Accumulative Drive Power on Time at the Sixth Fault min Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 Settings 00 to 1439 min 06 33 Accumulative Drive Power on Time at the First Fault day 06 35 Accumulative Drive Power on Time at the Second Fault day 06 37 Accumulative Drive Power on Time at the Th...

Page 140: ...ternal terminal is detecting for the emergency power When Pr 06 46 is set to 1 and a forward reverse run command is given the drive will begin to detect for the elevator loading and operates in the power regeneration direction the motor is in power generating status The drive will use and operate in the direction that was detected as its power regeneration direction The drive will not operate in u...

Page 141: ...ive and Motor B 02 29 Brake Release Delay Time when Elevator Starts C 07 03 DC Brake Activation Time D 06 47 Power Generation Direction Searching Time E 02 30 Brake Engage Delay Time when Elevator Stops F 07 04 Require DC Brake Time to Stop G 02 32 Turn Off Delay of Magnetic Contactor between Drive and Motor Auto detection Time Graph FOCPG PM Control Mode within the time setting of Pr 06 47 the dr...

Page 142: ...Emergency Power Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting 0 0 Settings 0 0 100 0 kVA When using emergency power user must input the required power capacity for the emergency power and then the AC drive will calculate the acceptable elevator speed Pr 06 44 by following equation rated motor eps I V _ max _ 3 5 0 48 06 5 0 01 01 02 01 max _ lim _ eps it eps V f 01 05 _ rated motor I ...

Page 143: ...ed as 100 It is recommended to start with a low DC Brake Current Level and then increase until proper holding torque has been attained When it is in FOCPG TQCPG FOCPM mode it can enable DC brake function by setting to any value 07 03 DC Brake Activation Time Control mode VF VFPG SVC FOCPG FOCPM Factory Setting 0 0 Settings 0 0 to 60 0 sec This parameter sets the duration of DC Brake current is sup...

Page 144: ...VFPG SVC Factory Setting 50 Settings 1 to 500Hz It is used to set the output voltage gain when DC brake 07 07 Dwell Time at Accel Control mode VF VFPG SVC FOCPG FOCPM Factory Setting 0 00 Settings 0 00 to 600 00 sec 07 08 Dwell Frequency at Accel Control mode VF VFPG SVC FOCPG FOCPM Factory Setting 0 00 Settings 0 00 to 400 00 Hz 07 09 Dwell Time at Decel Control mode VF VFPG SVC FOCPG FOCPM Facto...

Page 145: ...F This parameter is used for the fan control When setting to 3 fan will start to run until temperature is less than 40 C if temperature exceeds 40 C 07 12 Torque Command Control mode TQCPG Factory Setting 0 0 Settings 100 0 to 100 0 Pr 07 14 setting 100 This parameter is torque command When Pr 07 14 is 250 and Pr 07 12 is 100 the actual torque command 250X100 X motor rated torque 07 13 Torque Comm...

Page 146: ...d Pr 07 18 1 Frequency command source Pr 00 14 07 18 00 14 07 17 00 14 07 18 07 17 07 16 1 07 16 1 torque torque torque frequency frequency frequency Pr 07 16 0 Running opposite running direction are limited by Pr 07 17 and Pr 07 18 When it is forward running running direction is limited by Pr 00 14 opposite running direction is limited by Pr 07 18 When it is reverse running running direction is l...

Page 147: ... is set to 33 Torque offset OFF OFF OFF None OFF OFF ON 07 23 OFF ON OFF 07 22 OFF ON ON 07 23 07 22 ON OFF OFF 07 21 ON OFF ON 07 21 07 23 ON ON OFF 07 21 07 22 ON ON ON 07 21 07 22 07 23 07 20 Torque Offset Setting Control mode SVC FOCPG TQCPG FOCPM Factory Setting 0 0 Settings 0 0 to 100 0 This parameter is torque offset The motor rated torque is 100 07 21 High Torque Offset Control mode SVC FO...

Page 148: ...Forward mo tor mode Reverse rege nerative mo de The level of torque limit will b e th e min value of fo llowing thre e values 1 torq ue limit o f Pr 07 2 4 to Pr 07 26 2 Torque limit of externa l analog termina ls 3 Pr 06 11 curre nt limit Exte rnal ana lo g terminals Pr 03 00 02 7 positive to rque limit 10 positive negative torqu e limit 9 regen erative torque limit Exte rnal an alog terminals Pr...

Page 149: ...asing Torque at Stop Control mode FOCPG TQCPG FOCPM Factory Setting 0 000 Settings 0 000 to 1 000 sec When the elevator is stop and the mechanical brake is engaged the drive will stop output At the same time it will produce the noise from the reacting force between the motor and the mechanical brake This parameter can be used to decrease this reacting force and lower the noise It is used to set th...

Page 150: ...pole and also the wrong angle between magnetic pole and PG origin For setting 2 Starting auto tuning by pressing RUN key and it will write the measure value into Pr 08 05 Pr 08 07 Rs Lq and Pr 08 08 back EMF The steps to AUTO Tuning are Dynamic measure 1 Make sure that all the parameters are set to factory settings and the motor wiring is correct 2 Motor Fill in Pr 08 01 Pr 08 02 Pr 08 03 and Pr 0...

Page 151: ...g message Auto tuning on the digital keypad during measuring until the measure is finished Then the result will be saved into Pr 08 09 It will display Auto Tuning Err on the keypad when stopping by the fault of the AC motor drive or human factor to show the failed detection At this moment please check the connections of the wirings of the AC motor drives If it displays PG Fbk Error on the digital ...

Page 152: ...tory setting 4 Settings 2 to 96 It is used to set the number of motor poles must be an even number 08 05 Rs of Motor Control mode FOCPM Factory setting 0 000 Settings 0 000 65 535Ω 08 06 Ld of Motor Control mode FOCPM Factory setting 0 0 08 07 Lq of Motor Control mode FOCPM Factory setting 0 0 Settings 0 0 6553 5mH 08 08 Back Electromotive Force Control mode FOCPM Factory setting 0 0 Settings 0 0 ...

Page 153: ...se use with Pr 11 00 bit15 1 This function is used for searching magnetic pole position and only for permanent magnet motor When it doesn t have origin adjustment for encoder Pr 08 09 is 360 0 it can only ensure that the motor operation efficiency can be up to 86 of the best efficiency In this situation when the operation efficiency needs to be improved user can re power on or set Pr 08 10 to 1 to...

Page 154: ...nd unique 09 01 Transmission Speed Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 9 6 Settings 4 8 to 115 2kbps This parameter is used to set the transmission speed between the RS485 master PLC PC etc and AC motor drive 09 02 Transmission Fault Treatment Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 3 Settings 0 Warn and keep operating 1 Warn and RAMP to stop 2 Reserved 3 ...

Page 155: ... protocol 8 E 2 17 Modbus RTU mode protocol 8 O 2 1 Control by PC or PLC A VFD VL can be set up to communicate on Modbus networks using one of the following modes ASCII American Standard Code for Information Interchange or RTU Remote Terminal Unit Users can select the desired mode along with the serial port communication protocol in Pr 09 04 Code Description ASCII mode Each 8 bit data is the combi...

Page 156: ...t 0 1 2 3 4 5 6 Stop bit 11 bit character frame 8 O 1 Odd parity 7 7 7 8 bit character 8 bit character 3 Communication Protocol 3 1 Communication Data Frame ASCII mode STX Start character 3AH Address Hi Address Lo Communication address 8 bit address consists of 2 ASCII codes Function Hi Function Lo Command code 8 bit command consists of 2 ASCII codes DATA n 1 to DATA 0 Contents of data Nx8 bit dat...

Page 157: ...254 For example communication to AMD with address 16 decimal 10H ASCII mode Address 1 0 1 31H 0 30H RTU mode Address 10H 3 3 Function Function code and DATA data characters The format of data characters depends on the function code 03H read data from register 06H write single register 08H loop detection 10H write multiple registers The available function codes and examples for VFD VL are described...

Page 158: ...CH 2 06H single write write single data to register Example writing data 6000 1770H to register 0100H AMD address is 01H ASCII mode Command message Response message STX STX 0 0 Address 1 Address 1 0 0 Function 6 Function 6 0 0 1 1 0 0 Data address 0 Data address 0 1 1 7 7 7 7 Data content 0 Data content 0 7 7 LRC Check 1 LRC Check 1 CR CR END LF END LF RTU mode Command message Response message Add...

Page 159: ...rd 2 Number of data count by word 2 0 E Number of data count by byte 4 LRC Check 8 1 CR 3 END LF 8 The first data content 8 0 F A The second data content 0 9 LRC Check A CR END LF RTU mode Command message Response message Address 01H Address 01H Function 10H Function 10H 05H 05H Starting data address 00H Starting data address 00H 00H 00H Number of data count by word 02H Number of data count by wor...

Page 160: ...t byte of the command message with the low order byte of the 16 bit CRC register putting the result in the CRC register Step 3 Examine the LSB of CRC register Step 4 If the LSB of CRC register is 0 shift the CRC register one bit to the right with MSB zero filling then repeat step 3 If the LSB of CRC register is 1 shift the CRC register one bit to the right with MSB zero filling Exclusive OR the CR...

Page 161: ...list The contents of available addresses are shown as below Content Address Function AC drive Parameters GGnn H GG means parameter group nn means parameter number for example the address of Pr 4 01 is 0401H Referencing to chapter 5 for the function of each parameter When reading parameter by command code 03H only one parameter can be read at one time Command Write only 2000H Bit 0 3 0 No function ...

Page 162: ...analog external terminals signal Bit 10 1 Operation command controlled by communication interface Bit 11 1 Parameters have been locked Bit 12 1 enable to copy parameter from keypad 2119H Bit 13 15 Reserved 2102H Frequency command F 2103H Output frequency H 2104H Output current AXXX X 2105H DC BUS Voltage UXXX X 2106H Output voltage EXXX X 2107H Current step number of Multi Step Speed Operation 211...

Page 163: ...C motor drive receives the messages without a communication error but cannot handle them An exception response will be returned to the master device and an error message CExx will be displayed on the keypad of AC motor drive The xx of CExx is a decimal code equal to the exception code that is described below In the exception response the most significant bit of the original command code is set to ...

Page 164: ...ring the Time Out detection period set by Pr 09 03 cE10 will be shown on the keypad 09 05 Response Delay Time Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting 2 0 Settings 0 0 200 0 ms This parameter is the response delay time after AC drive receives communication command as shown in the following PC or PLC command Handling time of the AC drive Response Delay Time Response Message of the...

Page 165: ...ct the position of the magnetic pole At this moment the motor will generate a little noise Setting 2 The AC motor drive will detect the position of the magnetic pole by the UVW signal of encoder Setting 3 The AC motor drive will detect the position of the magnetic pole by the sine signal of encoder Setting 4 or 6 The AC motor drive will detect the position of the magnetic pole by the communication...

Page 166: ...PG control 10 02 Encoder Input Type Setting Control mode VFPG FOCPG TQCPG FOCPM Factory Setting 0 Settings 0 Disable 1 Phase A leads in a forward run command and phase B leads in a reverse run command Forward running A B FWD REV 2 Phase B leads in a forward run command and phase A leads in a reverse run command Forward running A B FWD REV 3 Phase A is a pulse input and phase B is a direction input...

Page 167: ...he detection time for encoder feedback fault Pr 10 04 the PG signal error will occur Refer to the Pr 10 03 for encoder feedback fault treatment 10 05 Encoder Stall Level PGF5 Control mode VFPG SVC FOCPG FOCPM Factory Setting 115 Settings 0 to 120 0 disable This parameter determines the maximum encoder feedback signal allowed before a fault occurs max output frequency Pr 01 00 100 10 06 Encoder Sta...

Page 168: ...e encoder feedback signal error will occur Refer to Pr 10 09 encoder stall and slip error treatment 10 10 Mode Selection for UVW Input Control mode VFPG FOCPG TQCPG FOCPM Factory Setting 0 Settings 0 Z signal is at the falling edge of U phase 1 Z signal is at the rising edge of U phase Setting 0 when the operation is U V W Z signal is at the falling edge of U phase Setting 1 when the operation is ...

Page 169: ...SVC FOCPG FOCPM Factory Setting 100 0 Settings 0 0 to 500 0 10 16 ASR Auto Speed Regulation control I 2 Control mode VF VFPG SVC FOCPG FOCPM Factory Setting 0 100 Settings 0 000 to 10 000 sec 10 17 ASR 1 ASR2 Switch Frequency Control mode VF VFPG SVC FOCPG FOCPM Factory Setting 7 00 Settings 0 00 o 400 00Hz 0 00 disable ASR P determines Proportional control and associated gain P ASR I determines i...

Page 170: ...000 to 0 350 sec It defines the filter time of the ASR command When setting to 1 this function is disabled 10 19 Zero Speed Gain P Control mode FOCPM Factory Setting 80 00 Settings 0 00 to 655 00 When Pr 11 00 is set to Bit 7 1 Pr 10 19 is valid 10 20 Zero Speed ASR1 Width Adjustment Control mode VFPG FOCPG FOCPM Factory Setting 5 00 Settings 0 0 to 400 00Hz 10 21 ASR1 ASR2 Width Adjustment Contro...

Page 171: ...cuting Zero Speed Control mode FOCPM Factory Setting 0 Settings 0 After the brake release set in Pr 02 29 1 After the brake signal input Pr 02 01 02 08 is set to 42 When Pr 10 24 0 the zero speed control needs to be used with Pr 02 29 refer to the explanations in Pr 02 32 10 25 Elevator Leveling Zero Speed Gain P Control mode VF VFPG SVC FOCPG FOCPM Factory Setting 0 Settings 0 1000 0 10 26 Elevat...

Page 172: ...03 07 04 02 30 02 29 10 22 10 25 10 26 Elevator Leveling Zero Speed P I 11 00 bit 7 1 10 27 28 10 11 12 Acce l Time Decel Time Frequency Output DC Braking Mechanical Brake Released Zero speed Position Contr ol DC Brake Stopping Time Brake Engage Delay Time when Elevator Stops DC Brake Activation Time Auto Speed Regulation Contr ol of Zero Speed P I Brake Release Delay Time when Elevator Starts Zer...

Page 173: ... 10 11 10 16 will be invalid and Pr 11 09 to 11 10 will be valid YES NO Setting auto gain adjustment Pr 11 00 1 Adjust Pr 11 06 11 07 and 11 08 separately by speed response Adjust by requirement Pr 11 09 Pr 11 10 PDFF function Adjust by requirement Pr 10 17 ASR1 ASR2 switch frequency Pr 10 20 Zero speed ASR1 width adjustment Pr 10 21 ASR1 ASR2 width adjustment Adjust by requirement Pr 07 25 28 tor...

Page 174: ...Control mode FOCPG FOCPM Factory Setting 1 00 Settings 0 10 to 4 00 m s 11 02 Sheave Diameter Control mode FOCPG FOCPM Factory Setting 400 Settings 100 to 2000 mm 11 03 Mechanical Gear Ratio Control mode FOCPG FOCPM Factory Setting 1 Settings 1 to 100 11 04 Suspension Ratio Control mode FOCPG FOCPM Factory Setting 1 Settings 0 1 1 1 2 1 Call 1 800 985 6929 for Sales deltaacdrives com sales deltaac...

Page 175: ...t inertia ratio of load 11 06 Zero speed Bandwidth 11 07 Low speed Bandwidth 11 08 High speed Bandwidth Control mode FOCPG FOCPM Factory Setting 10 Settings 0 to 40Hz After estimating inertia and set Pr 11 00 1 auto tuning user can adjust parameters Pr 11 06 11 07 and 11 08 separately by speed response The larger number you set the faster response you will get Pr 10 08 is the switch frequency for ...

Page 176: ...ion 11 10 Gain for Speed Feed Forward Control mode FOCPG FOCPM Factory Setting 0 Settings 0 to 500 Pr 11 09 and Pr 11 10 will be enabled when Pr 11 00 is set to Bit0 1 11 11 Notch Filter Depth Control mode FOCPG FOCPM Factory Setting 0 Settings 0 to 20 db 11 12 Notch Filter Frequency Control mode FOCPG FOCPM Factory Setting 0 00 Settings 0 00 to 200 00Hz This parameter is used to set resonance fre...

Page 177: ... used to lower the blinking frequency of LCD display 11 14 Motor Current at Accel Control mode FOCPM Factory Setting 150 Settings 50 to 200 11 15 Elevator Acceleration Control mode FOCPM Factory Setting 0 75 Settings 0 20 to 2 00m s2 Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 178: ...E EE 0 E6 0 0 0 E E KPVL CC01 RUN JOG REV EXT PU STOP FWD C AC S ES A EP M RA E R TE E SE E EE 0 E6 1 0 2 E E KPVL CC01 RUN JOG REV EXT PU STOP FWD A UM A P_ 0 DD E EE E E TE E SE E EE 0 E6 1 0 2 0 0 PROG DATA KPVL CC01 RUN JOG REV EXT PU STOP FWD A UM A P_ 0 DD E EE E E TE E SE E EE 0 E6 0 0 2 0 00 KPVL CC01 RUN JOG REV EXT PU STOP FWD A UM A P_ 0 DD E EE E E TE E SE E EE 0 08 8 30 0 0 30 PROG DA...

Page 179: ...0 0 2 0 0 0 KPVL CC01 RUN JOG REV EXT PU STOP FWD A UM A P_ 0 DD E EE E E TE E SE E EE 0 21 8 20 0 0 30 PROG DATA KPVL CC01 RUN JOG REV EXT PU STOP FWD E EE E d En E E EE E EE E EE E EE E EE E E EE MODE PROG DATA PROG DATA KPVL CC01 RUN JOG REV EXT PU STOP FWD S DI A PL U YE R SE T SE E SE E EE 0 E6 1 0 3 0 0 KPVL CC01 RUN JOG REV EXT PU STOP FWD A UM A P_ 0 DD E EE E E TE E SE E EE 0 E6 1 0 2 0 0...

Page 180: ...EV EXT PU STOP FWD A UM A P_ 0 DD E EE E E TE E SE E EE 2 21 8 70 0 0 30 PROG DATA KPVL CC01 RUN JOG REV EXT PU STOP FWD E EE E d En E E EE E EE E EE E EE E EE E E EE MODE PROG DATA PROG DATA KPVL CC01 RUN JOG REV EXT PU STOP FWD S DI A PL U YE R SE T SE E SE E EE 0 E6 1 0 3 0 0 KPVL CC01 RUN JOG REV EXT PU STOP FWD A UM A P_ 0 DD E EE E E TE E SE E EE 0 E6 1 0 2 0 0 PROG DATA KPVL CC01 RUN JOG RE...

Page 181: ...ntrol mode VF VFPG SVC FOCPG TQCPG FOCPM Settings 0621 12 03 Frequency Command at Present Fault Control mode VF VFPG SVC FOCPG TQCPG FOCPM Settings 2120 12 04 Output Frequency at Preset Fault Control mode VF VFPG SVC FOCPG TQCPG FOCPM Settings 2121 12 05 Output Current at Present Fault Control mode VF VFPG SVC FOCPG TQCPG FOCPM Settings 2122 12 06 Motor Frequency at Present Fault Control mode VF V...

Page 182: ...ult Control mode VF VFPG SVC FOCPG TQCPG FOCPM Settings 2127 12 11 IGBT Temperature of Power Module at Present Fault Control mode VF VFPG SVC FOCPG TQCPG FOCPM Settings 2128 12 12 Multi function Terminal Input Status at Present Fault Control mode VF VFPG SVC FOCPG TQCPG FOCPM Settings 2129 12 13 Multi function Terminal Output Status at Present Fault Control mode VF VFPG SVC FOCPG TQCPG FOCPM Setti...

Page 183: ...nt Fault Time of Motor Operation day Control mode VF VFPG SVC FOCPG TQCPG FOCPM Settings 0623 12 18 Third Most Recent Fault Record Control mode VF VFPG SVC FOCPG TQCPG FOCPM Settings 0612 12 19 Third Most Recent Fault Time of Motor Operation min Control mode VF VFPG SVC FOCPG TQCPG FOCPM Settings 0624 12 20 Third Most Recent Fault Time of Motor Operation day Control mode VF VFPG SVC FOCPG TQCPG FO...

Page 184: ... 12 24 Fifth Most Recent Fault Record Control mode VF VFPG SVC FOCPG TQCPG FOCPM Settings 0614 12 25 Fifth Most Recent Fault Time of Motor Operation min Control mode VF VFPG SVC FOCPG TQCPG FOCPM Settings 0628 12 26 Fifth Most Recent Fault Time of Motor Operation day Control mode VF VFPG SVC FOCPG TQCPG FOCPM Settings 0629 12 27 Sixth Most Recent Fault Record Control mode VF VFPG SVC FOCPG TQCPG F...

Page 185: ...e VF VFPG SVC FOCPG TQCPG FOCPM Settings 062A 12 29 Sixth Most Recent Fault Time of Motor Operation day Control mode VF VFPG SVC FOCPG TQCPG FOCPM Settings 062B Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 186: ...3 00 13 31 View User defined Parameters Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory Setting Settings Refer to group 12 for details Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 187: ...Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 188: ...o Yes Yes Yes Yes Yes Maybe AC motor drive has malfunction or error due to noise Please contact DELTA Can acceleration time be made longer Can deceleration time be made longer Reduce load or increase the power of AC motor drive Check braking method Please contact DELTA Reduce load or increase the power of AC motor drive Is load changed suddenly Check if acceleration time is too short by load inert...

Page 189: ...function or misoperation due to noise Please contact with DELTA Yes Yes Yes Yes Yes Yes No No No No No When OV occurs check if the voltage of DC BUS is greater than protection value If OV occurs when sudden acceleration stops Increase deceleration time Increase setting time Increase acceleration time Reduce moment of inertia Reduce moment of load inertia Use braking unit or DC braking Need to chec...

Page 190: ... Check if there is heavy load with high start current in the same power system Check if Lv occurs when breaker and magnetic contactor is ON Suitable transformer power capacity Check if voltage between 1 2 and is greater than Pr 06 00 Maybe AC motor drive has malfunction Please contact DELTA Control circuit has malfunction or misoperation due to noise Please contact DELTA Yes Using the different po...

Page 191: ...ature is within specification Adjust surrounding temperature to specification Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA If load is too large 5 6 Overload EoL1 ot1 Overload Reduce load or increase the power of AC motor drive Check if the setting of electronic thermal relay is suitable Yes Yes No No Modify setting If load is too large Maybe AC motor drive...

Page 192: ...s Check if the wiring of terminals R S and T is OK Connect all three phase well Check if the screws of terminals are tightened No Tighten all screws Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA No Yes Yes Please check the wiring and power system for abnormal power Check if the input voltage of R S T is unbalanced Yes Yes Please check the wiring and power s...

Page 193: ...put FWD or REV command Check if the wiring of terminal MI1 and between MI2 DCM is correct Yes Change switch or relay Set frequency or not Press UP to check if motor can run Correct connection Check if the parameter setting and wiring of analog signal and multi step speed are correct No Motor has malfunction No Maybe AC motor drive has malfunction Please contact DELTA Check if there is any output v...

Page 194: ...nge If there is any change of the signal that sets frequency 10V 10V and 4 20mA Check if the wiring between MI1 MI8 to COM is correct Connect correctly Check if frequency for each step is different Check if the wiring of external terminal is correct Change frequency setting If accel decel time is very long Please set suitable accel decel time by load inertia Maybe AC motor drive has malfunction or...

Page 195: ...s suitable Thicken or shorten the wiring between the motor or AC motor drive Reduce load or increase the capacity of AC motor drive 5 12 The Motor does not Run as Expected Check if V f characteristic and torque compensation is suitable No Yes Yes Yes Yes No No No Adjust and lower torque compensation V f characteristic Run in low speed continuously If load is too large Please use specific motor Red...

Page 196: ...e no product no spread and no receive 5 14 Environmental Condition Since AC motor drive is an electronic device you should comply with the environmental condition stated in the appendix A Following are the remedial measures for necessary 1 To prevent vibration anti vibration spacer is the last choice The vibration tolerance must be within the specification The vibration effect is equal to the mech...

Page 197: ...tor drive or decrease high harmonic by multiple circuit 3 If there is phase lead capacitor it should use serial reactor to prevent capacitor damage from high harmonic serial reactor phase lead capacitor Motor Temperature Rises When the motor is induction motor with ventilation cooling type used in variety speed operation bad cooling will happen in the low speed Therefore it may overheat Besides hi...

Page 198: ...ts optimal condition and to ensure a long life Basic check up items to detect if there were any abnormalities during operation are Wait 5 seconds after a fault has been cleared before performing reset via keypad of input terminal When the power is off after 5 minutes for 22kW models and 10 minutes for 30kW models please confirm that the capacitors have fully discharged by measuring the voltage bet...

Page 199: ...at c De E el E E EE E FE E E 02 C e od a F u l t Over current during deceleration Output current exceeds triple rated current during deceleration Corrective Actions 1 Short circuit at motor output Check for possible poor insulation at the output line 2 Deceleration Time too short Increase the Deceleration Time 3 AC motor drive output power is too small Replace the AC motor drive with the next high...

Page 200: ...ion 230V DC 450V 460V DC 900V Corrective Actions 1 Check if the input voltage falls within the rated AC motor drive input voltage range 2 Check for possible voltage transients 3 If DC BUS over voltage due to regenerative voltage please increase the Deceleration Time or add an optional brake resistor E ov E at c De E el E E EE E FE E E 08 C e o d a F u l t DC BUS over voltage during deceleration 23...

Page 201: ...s 1 Check if the input voltage is normal 2 Check for possible sudden load E Lv E at o St E pE E E EE E FE E E 1 4 C e o d a F u l t Low voltage at stop Corrective Actions 1 Check if the input voltage is normal 2 Check for possible sudden load a Ph E s e s Lo s E E EE E FE E E 1 5 C e o d a F u l t Phase loss Corrective Actions Check Power Source Input if all 3 input phases are connected without lo...

Page 202: ...ed 2 Return to the factory v I n t er E er E oL E E EE E FE E E 21 C e od a F u l t Overload The AC motor drive detects excessive drive output current NOTE The AC motor drive can withstand up to 150 of the rated current for a maximum of 60 seconds Corrective Actions 1 Check whether the motor is overloaded 2 Take the next higher power AC motor drive model e Th a r m R l E a el y E E FE E E 22 C e o...

Page 203: ...ss RESET key to the factory setting 2 Return to the factory u I s S mE s en E or E E r r E FE E E 32 C e o d a F u l t Hardware failure in current detection Corrective Actions Re power on to try it If fault code is still displayed on the keypad please return to the factory s I a e ES o ns E r E r E r E E FE E E 33 C e od a F u l t U phase error Corrective Actions Re power on to try it If fault cod...

Page 204: ... again D PI b EF E k E o r r r E EE E FE E E 1 C e od a F u l t PID loss ACI Corrective Actions 1 Check the wiring of the PID feedback 2 Check the PID parameters settings E PG k Fb r EE r r o E E EE E FE E E 42 C e o d a F u l t PG feedback error Corrective Actions Check if Pr 10 01 is not set to 0 when it is PG feedback control E PG k Fb o EL E s s E E EE E FE E E 43 C e od a F u l t PG feedback ...

Page 205: ...r drive stops output 2 Press RESET after fault has been cleared s Ba B eE c l o E k E E E EE E FE E E 51 C e od a F u l t Base Block Corrective Actions 1 When the multi function input terminals MI1 to MI8 are set to base block and the AC motor drive stops output 2 Press RESET after fault has been cleared s Pa o s w E r d r Er o E r E E FE E E 52 C e o d a F u l t Password is locked Corrective Acti...

Page 206: ...Check if the jumper JP18 is short circuit 2 Re power on to try it If fault code is still displayed on the keypad please return to the factory c Me B he k r a F eu a E i l E FE E E 64 C e o d a F u l t Mechanical brake error Corrective Actions 1 Check if the mechanical brake signal is correct 2 Check if the detection time setting of mechanical brake Pr 02 35 is correct c P G B H r Er F or a E i l E...

Page 207: ...ESET command by communication NOTE Make sure that RUN command or signal is OFF before executing RESET to prevent damage or personal injury due to immediate operation Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 208: ...od Fan Cooled Weight kg 8 10 10 13 13 13 36 36 Voltage Class 460V Class Model Number VFD XXXVL 055 075 110 150 185 220 300 370 450 550 750 Max Applicable Motor Output kW 5 5 7 5 11 15 18 5 22 30 37 45 55 75 Max Applicable Motor Output hp 7 5 10 15 20 25 30 40 50 60 75 100 Rated Output Capacity kVA 9 9 13 7 18 24 29 34 46 56 69 80 100 Rated Output Current for General Purposes A 12 3 15 8 21 27 34 4...

Page 209: ...t Description Time s Current 1 Per torque 1 5 100 2 Accel up 3 175 3 Cruise 10 100 4 Decel up 3 115 5 Post 1 5 140 6 Per torque 1 100 7 Rest 10 0 1 Per torque 1 5 100 2 Accel up 3 140 3 Cruise 10 80 4 Decel up 3 140 5 Post 1 5 140 6 Per torque 1 100 7 Rest 10 0 Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrive...

Page 210: ...About 20 Motor Protection Electronic thermal relay protection Over current Protection The current forces 220 of the over current protection and 300 of the rated current Ground Leakage Current Protection Higher than 50 rated current Overload Ability Constant torque 150 for 60 seconds variable torque 200 for 3 seconds Over voltage Protection Over voltage level Vdc 400 800V low voltage level Vdc 200 ...

Page 211: ...x A Specifications VFD VL A 4 This page intentionally left blank Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 212: ...factory before shipment If the package is damaged during shipping please contact your dealer The accessories produced by Delta are only for using with Delta AC motor drive Do NOT use with other drive to prevent damage Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 213: ...75Ω BR1K0W075 1 10 2 48 4 15 7 11 9 10 7 5 1500W 43Ω BR1K5W043 1 17 6 39 4 19 3 14 7 15 11 1500W 43Ω BR1K5W043 1 17 6 30 8 24 7 18 8 20 15 2000W 32Ω BR1K0W016 2 2 Series 24 25 0 30 4 23 1 25 18 3000W 26Ω BR1K5W013 2 2 Series 29 20 8 36 5 27 7 30 22 3000W 26Ω BR1K5W013 2 2 Series 29 19 0 40 0 30 4 40 30 4030 1 3000W 20 4Ω BR1K0W5P1 4 4 Series 37 19 0 40 0 30 4 50 37 4045 1 4800W 15Ω BR1K2W015 4 2 p...

Page 214: ... damage due to frequent brake or due to brake unit keeping operating resulted from unusual high input voltage Under such circumstance just turn off the power to prevent damaging the brake resistor 4 If damage to the drive or other equipment are due to the fact that the brake resistors and the brake modules in use are not provided by Delta the warranty will be void 5 Take into consideration the saf...

Page 215: ...chart is for normal usage if the AC motor drive is applied for frequent braking it is suggested to enlarge 2 3 times of the Watts Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 216: ... no L1 L2 H D W Max Weight g BR080W200 BR080W750 140 125 20 5 3 60 160 BR300W070 BR300W100 BR300W250 BR300W400 215 200 30 5 3 60 750 BR400W150 BR400W040 265 250 30 5 3 60 930 Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 217: ...0 335 320 30 5 3 60 1100 BR1K0W020 BR1K0W075 400 385 50 5 3 100 2800 Brake Resistor Order P N BR1K0W050 BR1K2W008 BR1K2W6P8 BR1K5W005 BR1K5W040 Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 218: ...eat Temperature over 95 C 203 o F Alarm Output Relay contact 5A 120VAC 28VDC RA RB RC Protection Power Charge Display Blackout until bus voltage is below 50VDC Installation Location Indoor no corrosive gases metallic dust Operating Temperature 10 C 50 C 14 o F to 122 o F Storage Temperature 20 C 60 C 4 o F to 140 o F Humidity 90 Non condensing Environment Vibration 9 8m s2 1G under 20Hz 2m s2 0 2G...

Page 219: ...B4030 VFDB4045 Dimensions are in millimeter inch 80 0 3 15 121 0 4 76 189 5 7 46 200 0 7 87 130 0 5 12 R3 3 R0 13 ACT YELLOW CHARGE GREEN ERR RED Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 220: ...75 VFD150VL43A 60 VFD550VL43A 250 VFD185VL23A 150 VFD750VL43A 300 VFD185VL43A 75 B 3 Fuse Specification Chart Smaller fuses than those shown in the table are permitted Line Fuse Model I A Input I A Output I A Bussmann P N VFD055VL23A 26 25 50 JJN 50 VFD055VL43A 14 13 30 JJN 30 VFD075VL23A 34 33 60 JJN 60 VFD075VL43A 19 18 40 JJN 40 VFD110VL23A 50 49 100 JJN 100 VFD110VL43A 25 24 50 JJN 50 VFD150VL...

Page 221: ...300VL43A 60 60 125 JJN 125 VFD370VL23A 142 145 250 JJN 250 VFD370VL43A 63 73 150 JJN 150 VFD450VL43A 90 91 175 JJN 175 VFD550VL43A 130 110 250 JJN 250 VFD750VL43A 160 150 300 JJN 300 Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 222: ... 80 120 0 4 0 7 45 60 80 120 0 4 0 7 55 75 100 150 0 3 0 45 75 100 130 195 0 2 0 3 B 4 2 AC Output Reactor Recommended Value 230V 50 60Hz 3 Phase Inductance mH kW HP Fundamental Amps Max continuous Amps 3 impedance 5 impedance 5 5 7 5 25 37 5 0 5 1 2 7 5 10 35 52 5 0 4 0 8 11 15 55 82 5 0 25 0 5 15 20 80 120 0 2 0 4 18 5 25 80 120 0 2 0 4 22 30 100 150 0 15 0 3 30 40 130 195 0 1 0 2 37 50 160 240 ...

Page 223: ...Applications for AC Reactor Connected in input circuit Application 1 Question When more than one AC motor drive is connected to the same power one of them is ON during operation When applying to one of the AC motor drive the charge current of capacity may cause voltage ripple The AC motor drive may damage when over current occurs during operation Correct wiring M1 M2 Mn reactor AC motor drive AC m...

Page 224: ...n from AC line disturbances surges switching spikes short interruptions etc AC line reactor should be installed when the power supply capacity is 500kVA or more and exceeds 6 times the inverter capacity or the mains wiring distance 10m When power capacity is too large line impedance will be small and the charge current will be too large That may damage AC motor drive due to higher rectifier temper...

Page 225: ...Note 2 Only the phase conductors should pass through not the earth core or screen Note 3 When long motor output cables are used an output zero phase reactor may be required to reduce radiated emissions from the cable Diagram A Please wind each wire 4 times around the core The reactor must be put at inverter output as close as possible Power Supply Zero Phase Reactor MOTOR U T1 V T2 W T3 R L1 S L2 ...

Page 226: ...50 60Hz 3 Phase 37 50 Built in 460V DC Choke Input voltage kW HP DC Amps Inductance mh 5 5 7 5 18 3 75 7 5 10 25 4 00 11 15 32 Built in 15 20 50 Built in 18 5 25 62 Built in 22 30 80 Built in 30 40 92 Built in 37 50 110 Built in 45 60 125 Built in 55 75 200 Built in 460Vac 50 60Hz 3 Phase 75 100 240 Built in Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 692...

Page 227: ...er status Part Number STOP RESET Backward key Parameter Unit Key Enable the keypad it can determine the source of RUN STOP Value Modification Key Used on the modification for settings and parameters Pulse minus Key S Stop R Run F Fault E FR E Q T SE I PO N E TE E S E EE 0 E6 0 0 H E zE Display of driver status Forward running Reverse running Display message Display the setting of message Display M...

Page 228: ...s from group 0 to group 13 R PA E AM P CO E YE E E EE E SE A ES E VE v 1E 1 0 0 Save the first set of parameter groups from the keypad to other drive The firmware version is 1 00 S SY M TE A EP M RA E R TE S0 E EE E EE 0 EE 0 E E Displays the group number t Ra E ed r Cu n r e t E EE E EE E EE 2 EE 1 7 0 p Am Displays the actual stored value of the selected parameter t Ex n er E al u Fa l E t E E F...

Page 229: ...e am r t e e ER s E e t S0 02 0 E1 0 E1 0 E EE E EE E d En E E EE E EE E EE E EE E EE E E EE r Pa e am r t e e ER s E e t S0 02 E EE 0 EE 0 2 0 S SY M TE A EP M RA E R TE S0 E EE E EE 0 EE 0 E E t Ra E d r Cu n r e t E EE S0 00 7 E2 0 1 A s mp r Pa e am r t e e ER s E e t S0 02 E EE 0 EE 0 2 0 return to the start up display In the selection mode press to set the parameters Selection Mode To set pa...

Page 230: ... from drive to KPVL CC01 first When READ 1 starts blinking it starts to save to KPVL CC01 Finish to save parameters Press and hold on for about 5 seconds R PA E AM P CO E YE E E EE E SE A ES E VE v 1E 1 0 0 E FR E Q T SE I PO N E TE E SE E EE 60 E 00 H E z E E EE E r Er E E EE E EE E EE E EE E EE E E EE r Pa e am r t e e ER s E et S0 02 6 E1 0 EE 0 2 0 r Pa e am r t e e ER s E et S0 02 6 E1 0 EE 0...

Page 231: ...e back of the digital keypad to stick on the case of the AC motor drive Please don t stick on the communication port to prevent reducing magnetic force LABEL JOG FWD R E V RUN PU STO P R ESET PRO G D ATA MODE 7 8 9 6 5 4 1 2 0 3 KPVL CC01 P U EX T RE V FWD JO G STOP RU N rubber magnet rubber magnet Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sale...

Page 232: ...river input Line driver RS422 Max input frequency 100 kHz U V W U V W Absolute line driver input UVW 3 bit code Line driver RS422 Max input frequency 50 kHz TB1 A O B O B Z O Z A O O O Signal output for PG feedback card and can be used as a frequency divider Line driver RS422 Max output frequency 100 kHz J3 Grounding Connected to the grounding of the power of the AC motor drive and used for PG shi...

Page 233: ...Frequency Divider It generates the output signal of division factor n after dealing with the input pulse Please set by the switch SW1 on the card RESERVE reserved bit PIN1 I MODE input type setting of the division pulse PIN 2 O MODE output type setting of the division pulse PIN 3 RST clock reset bit PIN 4 Division factor setting for division factor n 1 256 PIN5 12 Call 1 800 985 6929 for Sales del...

Page 234: ...T A leads B B leads A X 0 0 1 A A B B A O A O B O B O A A B B A O A O B O B O A O A O B O B O X 0 1 1 A A B B A O A O B O B O A O A O B O B O A A B B A O A O B O B O A O A O B O B O X 1 X 1 A A B B A O A O B O B O A O A O B O B O A A B B A O A O B O B O A O A O B O B O NOTE Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales...

Page 235: ...ndication of phase A and B EX LOW means A leads B and HIGH means B leads A A O A O is the output of frequency divider When PIN 2 is set to 1 and PIN 3 is set to X B B should be the input signal of direction indication EX when B B is LOW it means that A leads B When B B is HIGH it means that B leads A A A is a square wave input B O B O and B B should be input synchronously A O A O is the output of ...

Page 236: ... and can be used as a frequency divider Line driver RS422 Max output frequency 100 kHz O A O B Pulse output for PG feedback card and can be used as a frequency divider Open loop Max output frequency 100kHz Max 24Vdc 50mA Vc Signal output for power input side Voltage 24V 1V Current 50mA TB1 Grounding Connected to the grounding of the power of the AC motor drive and used for PG shielding 2 Wire leng...

Page 237: ...n the card ON 1 2 3 4 5 6 7 8 9 10 11 12 RESERVE I MODE O MODE RST Division Factor BIT0 BIT1 BIT2 BIT3 BIT4 BIT5 BIT6 BIT7 0 1 RESERVE reserved bit PIN1 I MODE input type setting of the division pulse PIN 2 O MODE output type setting of the division pulse PIN 3 RST clock reset bit PIN 4 Division factor setting for division factor n 1 256 PIN5 12 Settings and explanations Call 1 800 985 6929 for Sa...

Page 238: ... of the frequency divider measured by the differential probe PIN1 is reserved PIN 5 12 are the denominator for the frequency divider PIN 5 is the low bit EX the setting of XXXX10101010 is that the input signal divides by 85 When PIN 2 and PIN 3 are set to 0 the input signals A A and B B of PG card should be square wave and A O A O and B O B O are the outputs of frequency divider When PIN 2 is set ...

Page 239: ...ut of frequency divider Z O Z O of the PG card will act by the input signal of Z Z and don t have the function of frequency divider When changing the denominator of the frequency divider or input output type it needs to clear the counter value by clock reset bit PIN4 before operation Please set the switch to 1 after reset Wiring Method Encoder Feedback 1 If the encoder type is line driver the PG c...

Page 240: ...method shown in the figure below can be used For terminals A B Z set switch SW2 to INT12V Pulse Output of PG Card 1 Common voltage input terminal S S Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 241: ...erminal S S 3 If the encoder type is line driver when switch SW2 is set to 12V or 24V the PG card will only output 5V Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 242: ... 10 SIN 3 Z 11 SIN 4 Z 12 COS 5 A 13 COS 6 A 14 NC 7 0V 15 NC 8 B A A Z Z B B SIN SIN COS COS 5V 0V Vdc GND 90 el 0 90 mech 0 Heidenhain ERN1387 1 2 3 4 5 6 B A 7 Pin NO Terminal Name Pin NO Terminal Name 5a B 1b UP NC NC 1a C 4b R 7b C 4a R 2b D 6a A 6a D 2a A 5b 0V 3b B Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales d...

Page 243: ...0 8 1 2Vss 1Vss Z 120 0 0 2V 0 85V 0 5V Z 120 0 SIN SIN COS COS Sine line driver input signal absolute signal 0 0 360 mech 0 90 mech 0 SIN COS 0 8 1 2Vss 1Vss Z 1k 0 J3 A O B O B Z O Z A O O O Signal output for PG feedback card and can be used as a frequency divider Line driver RS422 Max output frequency 100 kHz Z O A O A O B O B O Z O VP 0V A B Z EMVL PGH01 SIN SIN COS COS A B PG Z Encoder Call 1...

Page 244: ...the division pulse PIN 2 O MODE output type setting of the division pulse PIN 3 RST clock reset bit PIN 4 Division factor setting for division factor n 1 256 PIN5 12 Settings and explanations Division factor RESERVE I MODE O MODE RST A leads B B leads A X 0 0 1 A B A O A O B O B O A B A O A O B O B O A O A O B O B O X 0 1 1 A B A O A O B O B O A O A O B O B O A B A O A O B O B O A O A O B O B O X ...

Page 245: ...s the indication of phase A and B EX LOW means A leads B and HIGH means B leads A A O A O is the output of frequency divider When PIN 2 is set to 1 and PIN 3 is set to X B B should be the input signal of direction indication EX when B B is LOW it means that A leads B When B B is HIGH it means that B leads A A A is a square wave input B O B O and B B should be input synchronously A O A O is the out...

Page 246: ...1 B REFSIN 2 0V 0V 3 0V 0V 4 0V 0V 5 A COS 6 A REFCOS 7 0V 0V 8 B SIN 9 VP VP 10 Data Data 11 Data Data 12 CLOCK 13 CLOCK 14 VP VP VFD VL Series 5 4 3 2 1 10 9 8 7 6 15 14 13 12 11 15 0V 0V OB A O A O B O B O OA VP 0V A COS B SIN Data EMVL PGS01 CLOCK CLOCK A REFCOS B REFSIN PG Data GND Encoder Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales de...

Page 247: ...uency divider Line Driver RS422 Level output OA OB Open collector output signal and can be used as a frequency divider Transistor open collector output Max 24VDC 30mA VOL 1 5V IOL 30mA IOH 200μA VOH 24VDC TB2 GND Open collector output common Reference level of NPN transistor open collector output J4 Grounding Connected to the grounding of the power of the AC motor drive and used for PG shielding 4...

Page 248: ...Bit 0 is the low bit EX the setting of 10110 is that the input signal divides by 13 When the output pulse type of frequency divider is set to 0 A O A O B O B O OA GND and OB GND are the outputs of frequency divider When the output pulse type of frequency divider is set to 1 B O B O and OB GND are the indication of phase A and B EX LOW means A leads B and HIGH means B leads A A O A O and OA GND are...

Page 249: ...ended to use DELTA EMI filter to have the best interference elimination performance We assure that it can comply with following rules when AC motor drive and EMI filter are installed and wired according to user manual EN61000 6 4 EN61800 3 1996 EN55011 1991 Class A Group 1 General precaution 1 EMI filter and AC motor drive should be installed on the same metal plate 2 Please install AC motor drive...

Page 250: ...g Saddle on both ends Saddle on one end The length of motor cable When motor is driven by an AC motor drive of PWM type the motor terminals will experience surge voltages easily due to components conversion of AC motor drive and cable capacitance When the motor cable is very long especially for the 460V series surge voltages may reduce insulation quality To prevent this situation please follow the...

Page 251: ...otor cable is only 165 ft 50m or less To prevent it please use AC reactor and or lower the carrier frequency Pr 00 17 PWM carrier frequency NOTE Never connect phase lead capacitors or surge absorbers to the output terminals of the AC motor drive If the length is too long the stray capacitance between cables will increase and may cause leakage current It will activate the protection of over current...

Page 252: ...MO10 Multifunction output terminals photocoupler The AC motor drive outputs every monitor signal such as operation indication frequency attained and overload indication by the transistor open collector Refer to Pr 02 15 02 22 multifunction output terminals for details MO3 MO10 MCM Max 24V 5mA RL internal circuit Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985...

Page 253: ... dry contact of a relay Rated current 8 A Rated voltage max switch voltage 240 400 VAC Contact material AgSnO2 Contact impedance 100 mOhm 1 A 24 VDC 20 Ohm 10 mA 5 VDC Mechanical endurance 10x106 cycles Rated operation frequency 6 min 1 150 min 1 loaded unloaded B 11 2 Wiring of the Safety Relay S3 S4 S2 S1 Relay contact connect to JP19 on the control board Call 1 800 985 6929 for Sales deltaacdri...

Page 254: ...8 is OFF the AC motor drive can t output NOTE Please insert JP1 into the control board when this function is disabled 3 Safety Relay EMVL SAF01 1 Please connect the power of J3 to JP19 on the control board and remove JP18 on the control board 2 Operation method When the power is applied to S1 S2 It is ON and the AC motor drive can output When the power isn t applied to S1 S2 it is OFF and the AC m...

Page 255: ...Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 256: ...ed to consider depending on your requirements Related Specification Item Speed and torque characteristics Time ratings Overload capacity Starting torque Load type Friction load and weight load Liquid viscous load Inertia load Load with power transmission Load speed and torque characteristics Constant torque Constant output Decreasing torque Decreasing output Load characteristics Constant load Shoc...

Page 257: ...starting capacity _ _ _ _ _ 5 1 1 cos 1 1 1 kVA drive motor AC of capacity the k n n P k n n N k s C s s T s T ϕ η Acceleration time 60 seconds The starting capacity _ _ _ _ _ 1 cos 1 1 1 kVA drive motor AC of capacity the k n n P k n n N k s C s s T s T ϕ η 2 2 The current should be less than the rated current of AC motor drive A Acceleration time 60 seconds _ _ _ _ _ _ 5 1 1 1 A drive motor AC o...

Page 258: ... k M Symbol explanation M P Motor shaft output for load kW η Motor efficiency normally approx 0 85 ϕ cos Motor power factor normally approx 0 75 M V Motor rated voltage V M I Motor rated current A for commercial power k Correction factor calculated from current distortion factor 1 05 1 1 depending on PWM method 1 C P Continuous motor capacity kVA S k Starting current rated current of motor T n Num...

Page 259: ...or increase the capacities for both the motor and the AC Motor Drive 4 When an error occurs on the drive a protective circuit will be activated and the AC Motor Drive output is turned off Then the motor will coast to stop For an emergency stop an external mechanical brake is needed to quickly stop the motor Parameter Settings Note 1 The AC Motor Drive can be driven at an output frequency up to 400...

Page 260: ...mperature may rise above the motor rating due to limited airflow produced by the motor s fan Consider external forced motor cooling 7 When the standard motor operates at low speed for long time the output load must be decreased 8 The load tolerance of a standard motor is as follows 3 6 20 60 100 82 70 60 50 0 60 40 25 torque continuous Frequency Hz Load duty cycle 9 If 100 continuous torque is req...

Page 261: ...current occurs during operation or regenerative voltage is too high please let the motor free run to stop coast 2 Submersible motor The rated current is higher than that of a standard motor Please check before operation and choose the capacity of the AC motor drive carefully With long motor cable between AC motor drive and motor available motor torque is reduced 3 Explosion proof Ex motor Needs to...

Page 262: ...power are different Below you ll find the torque speed characteristics of a standard motor 4 pole 15kW AC motor drive Motor 180 155 140 100 80 55 38 0320 60 120 60 seconds continuous Base freq 60Hz V f for 220V 60Hz 180 155 100 55 38 0320 60 120 torque Frequency Hz Frequency Hz 60 seconds 60 seconds continuous torque Base freq 60Hz V f for 220V 60Hz 130 140 100 85 45 35 0320 50 120 180 150 100 45 ...

Page 263: ...Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 264: ... motor drive in its optimal condition and to ensure a long life Basic check up items to detect if there were any abnormalities during operation are Wait 5 seconds after a fault has been cleared before performing reset via keypad of input terminal When the power is off after 5 minutes for 22kW models and 10 minutes for 30kW models please confirm that the capacitors have fully discharged by measurin...

Page 265: ...rature humidity vibration and see if there are any dust gas oil or water drops Visual inspection and measurement with equipment with standard specification If there are any dangerous objects Visual inspection Voltage Maintenance Period Check Items Methods and Criterion Daily Half Year One Year Check if the voltage of main circuit and control circuit is correct Measure with multimeter with standard...

Page 266: ...If there are any loose or missing screws Tighten or replace the screw If machine or insulator is deformed cracked damaged or with color change due to overheating or ageing Visual inspection NOTE Please ignore the color change of copper plate If there is any dust or dirt Visual inspection Terminals and wiring of main circuit Maintenance Period Check Items Methods and Criterion Daily Half Year One Y...

Page 267: ...iod Check Items Methods and Criterion Daily Half Year One Year If there is any peculiar smell or insulator cracks due to overheat Visual inspection smell If there is any disconnection Visual inspection If connection is damaged Measure with multimeter with standard specification Transformer and reactor of main circuit Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If ...

Page 268: ...lace If there is any peculiar smell and color change Visual and smell inspection If there is any crack damage deformation or corrosion Visual inspection If there is any liquid is leaked or deformation in capacity Visual inspection Cooling fan of cooling system Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If there is any abnormal sound or vibration Visual aural insp...

Page 269: ...nd Criterion Daily Half Year One Year If there is any obstruction in the heat sink air intake or air outlet Visual inspection NOTE Please use the neutral cloth for clean and use dust cleaner to remove dust when necessary Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com ...

Page 270: ...use to your drive 1 Electronic components that silt up with greasy oil may cause the drive to burn out or even explode 2 Most greasy dirt contains corrosive substances that may damage the drive Solutions Install the AC motor drive in a standard cabinet to keep it away from dirt Clean and remove greasy dirt regularly to prevent damage to the drive Call 1 800 985 6929 for Sales deltaacdrives com sal...

Page 271: ...tion and cause overheating problems 2 Plant environments in the textile industry have higher degrees of humidity that may cause the drive to burn out become damaged or explode due to wet fiber dust adhering to the devices Solutions Install the AC motor drive in a standard cabinet to keep it away from fiber dust Clean and remove fiber dust regularly to prevent damage to the drive Call 1 800 985 692...

Page 272: ... erosion may cause to your drive 1 Erosion of internal components may cause the drive to malfunction and possibility to explode Solutions Install the AC motor drive in a standard cabinet to keep it away from fluids Clean the drive regularly to prevent erosion Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives com Call 1 800 985 6929 for Sales deltaacdrives com sales deltaacdrives ...

Page 273: ...1 Dust accumulating on electronic components may cause overheating problem and shorten the service life of the drive 2 Conductive dust may damage the circuit board and may even cause the drive to explode Solutions Install the AC motor drive in a standard cabinet and cover the drive with a dust cover Clean the cabinet and ventilation hole regularly for good ventilation Call 1 800 985 6929 for Sales...

Page 274: ...d Occurrence of sparks as impedance increases 2 If a customer has opened the drive and modified the internal circuit board the internal components may have been damaged Solutions Ensure all screws are fastened when installing the AC motor drive If the AC motor drive functions abnormally send it back to the repair station DO NOT try to reassemble the internal components or wire Call 1 800 985 6929 ...

Page 275: ...possible damages that errors on multi function input output terminals may cause to your drives 1 Input output circuit may burns out when the terminal usage exceeds its limit Solutions Refer to the user manual for multi function input output terminals usage and follow the specified voltage and current DO NOT exceed the specification limits Call 1 800 985 6929 for Sales deltaacdrives com sales delta...

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