Datalogic AV500 Product Reference Manual Download Page 54

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MECHANICAL INSTALLATION

AV500 2D CAMERA

AV500 Mounting Sequence:

1. The AV500 mounting bracket has two parts and comes assembled. It is packaged

with your AV500.

Bracket

M5x12

Button Head
Cap Screws

2. In your mounting kit are the required number of T

‐

bolts and nuts used to

attached the mounting bracket to the station frame.

3. Determine where your AV500 will go on the structure (according to the measure

‐

ments specified in your customer specific mounting diagram.) Slide the T

‐

bolts

into place.

Summary of Contents for AV500

Page 1: ...AV500 PRODUCT REFERENCE GUIDE 2D CAMERA...

Page 2: ...ge Disclaimer Datalogic has taken reasonable measures to provide information in this manual that is complete and accu rate however Datalogic shall not be liable for technical or editorial errors or om...

Page 3: ...ards BIS xvii Laser Safety and Serial Labels xviii Handling xviii INTRODUCTION 1 about the camera 1 General View 3 LED Indicators 4 AV500 Dimensions 5 Applications Overview 5 Applications 6 Stand Alon...

Page 4: ...N 44 Preparing for Electrical Installation 44 Connecting an AV500 Camera 45 Typical Connection Block Diagrams 46 Single Head Stand Alone AV500 46 Single Head AV500 with Tachometer and Photoeye 46 Mult...

Page 5: ...s 84 e Genius Menu Tree 84 The Text Entry Tool 84 Getting Help 84 Modify Settings 86 Operating Mode 87 AV500 System Elements Positioning 102 Object Detection 106 Barcode Settings 107 Barcode Settings...

Page 6: ...45 Utilities Backup Restore Parameters 247 Utilities Software Upgrade 249 Utilities Download Logs 251 Utilities Download Tools 252 Utilities Camera Reboot 254 Utilities Help and Logout 255 Utilities H...

Page 7: ...unting Hardware 285 Checking Camera System Connections 285 Verify Camera Operation 285 Verify Photoelectric Sensor Operation 285 Verify Tachometer Operation 286 Replacing the Fan 286 Replacing the SD...

Page 8: ...t may be useful in improving maintaining or enhancing the performance of the hardware or soft ware being discussed This symbol identifies a hazard or procedure that if incorrectly performed could caus...

Page 9: ...ts Manuals Software Utilities and Drawings Hover over the Support Service menu for access to Services and Technical Support Reference Documentation The documentation related to the AV500 camera system...

Page 10: ...hall not and shall not permit others to i modify translate decompile reverse engineer disassemble or extract the inner workings of the Software ii copy the functionality of the Datalogic Products iii...

Page 11: ...lusive remedy for any breach of the foregoing limited warranty will be at Datalogic s option the provision of a downloadable patch or replacement software Datalogic does not warrant i that Software wi...

Page 12: ...services or to any national of any such country wher ever located who intends to transmit or transport the Software back to such country ii to any person or entity who you know or have reason to know...

Page 13: ...n the coun tries specified below the following terms applies For Americas This Agreement is governed by the laws of the State of Oregon This Agreement and the rights of the parties hereunder shall be...

Page 14: ...ct as chairman of the proceedings Vacancies in the post of chair man will be filled by the president of the SIAC Other vacancies will be filled by the respective nominating party Proceedings will cont...

Page 15: ...2009 A1 2010 A12 2011 A2 2013 at the date of manufacture CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in exposure to hazardous visib...

Page 16: ...ogic products are mainly designed for integration purposes into more complex systems For this reason it is under the responsibility of the system integrator to do a new risk assessment regarding the f...

Page 17: ...ions Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expense UL Listing Bur...

Page 18: ...The AV500 is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed However it is also a precision product and must be handled correct...

Page 19: ...RODUCT REFERENCE GUIDE xix NO Do not fine tune positioning of the reader by striking it or its mounting bracket NO Do not weld the reader into position which can cause electrostatic heat or reading wi...

Page 20: ...COMPLIANCE xx AV500 2D CAMERA NO Do not spray paint near the reader which can cause damage to the lens and illumination window NO...

Page 21: ...s The Sync NET reader clustering permits extending the reading area for single side and multi side applications Captured images are stored on board and optionally transferred to external supports thro...

Page 22: ...ding Frame Rate up to 32 frames sec Image Cropping for higher frame rate Up to 100 readable codes in a single frame Ease of Setup e Genius is a web browser based software to configure the reader param...

Page 23: ...e basic concepts necessary for camera installation and setup GENERAL VIEW 2 1 4 3 5 6 7 8 9 10 11 1 Serial and Warning Labels 2 Bracket Mounting Holes 3 Lens 4 Illumination 5 HMI X Press Interface 6 P...

Page 24: ...amber If connected to 100Mbit network the LED will only blink Red with activity 6 SYNC IN Red SyncNet Data activity NOTE With a 100Mbit link Green will always be on and Red will blink looking like it...

Page 25: ...TIONS OVERVIEW An AV500 reading system consists of a reader camera for acquiring images and reading the codes on a target Because of the reading area of the AV500 it is good choice for sta tionary pre...

Page 26: ...tionary overhead reader continuously scans the working area the operator can easily and quickly handle objects of various dimensions and weights Since no point and shot is required for scanning no ext...

Page 27: ...camera to the other system components Airport Baggage Handling Baggage handling system airport arrays use multiple scanners and controllers as neces sary to properly cover conveyors carrying passenge...

Page 28: ...S2 Light Array LCC 75xx Light Curtain Kit or S85 Trigger Source In multiple camera systems each package has to be uniquely iden tified by all the cameras For this reason all of the cameras in a readin...

Page 29: ...nal Mirrors To cover the requested reading field the cameras must be posi tioned at a given distance from their targets In order to create reading stations as small as possible a deflection mirror is...

Page 30: ...m F 7 White 938000015 Dynamic Focus 25 mm F 7 Red 938000006 Dynamic Focus 25 mm F 8 White 938000016 Dynamic Focus 25 mm F 8 Red 938000001 Dynamic Focus 35 mm F 7 White 930000011 Dynamic Focus 35 mm F...

Page 31: ...e the camera is waiting for the con troller to start it s DHCP server 5 COM will turn off GOOD and TRIGGER will turn ON after the COMe boots 6 STATUS LED will turn ON if the camera is the active contr...

Page 32: ...ion Learn to self detect and auto configure for reading unknown codes 1 Press the button the Status LED will give a visual feedback 2 Hold the button until the specific function LED is on Test Focus S...

Page 33: ...if the camera starts read ing codes the Bar Graph shows the Good Read Rate The Bar Graph has the following meaning 95 75 60 40 In case of a NO READ only the Status LED is on and it is blinking To exit...

Page 34: ...Setup Mode will timeout after about 5 minutes AutoLearn Once entered the reader starts a procedure to automatically detect and recognize bar code types The LEARN LED blinks to indicate the Learn mode...

Page 35: ...3 more times to confirm parameter defaulting will take place 7 Normal LED boot sequence will take place 8 All 5 LEDs will start blinking after the boot sequence finishes Blinking will con tinue until...

Page 36: ...n request for the AV500 Camera Imaging Sys tem Reflecting Mirror P N 93ACC0086 380mm or 93ACC0116 600mm Ethernet Connection Cable M12 IP67 to RJ45 P N 93A050034 1m P N 93A050035 3m P N 93A050036 5m P...

Page 37: ...NCE GUIDE 17 Sync net Connection Cable M12 male to M12 female P N 93A050133 75m P N 93A050079 3m P N 93A050080 5m P N 93A050081 10m I O Cable M12 IP67 to CBX P N 93A050059 3m P N 93A050060 5m Power Su...

Page 38: ...N 93A200032 COMMUNICATION PORTS Host Network Image Network Sync Net Discrete I O The AV500 offers one Digital I O which stands for Digital Input and Output This is avail able for connection to a CBX w...

Page 39: ...ngulated conveyor systems where the packages are separated by an open space between the trailing edge of one package and the leading edge of the next In irregular package applications the photoelectri...

Page 40: ...ocusing data to the top mounted AV500 The AREAscan family of the DS2 series covers controlled heights ranging from 150 to 2500mm with 5m operating dis tances for high resolution versions or 10m for lo...

Page 41: ...a It includes an S85 Class 2 visible red LASER sen sor to measure direct proximity from 4 m to 7 m and from 20m to 100m retro reflective models It includes PNP or NPN 4 20 mA analog output and RS 485...

Page 42: ...on or volume measurements for the packages that pass below it For complete information about the features and capabilities of the DM3610 Dimen sioner see the dimensioner page on the Datalogic website...

Page 43: ...m which provides feedback on conveyor speed and transmit point and can be used to help track the pack age position along the length of the conveyor Encoder Tachometer OEK 2 OPTICAL ENCODER CAB 10m SPR...

Page 44: ...ct the barcode readers to an encoder tachometer photoelectric sensor serial devices relays or other peripherals CBX Connection Box CBX100 CONNECTION BOX COMPACT 93A301067 CBX510 CONNECTION BOX MODULAR...

Page 45: ...e reading station information thanks to built in Ethernet all models and fieldbus Profibus or Profinet models connectivity Single and Redundant System configurations Integration with Dimensioners and...

Page 46: ...l structure makes the SC5000 Controller the ideal solu tion for industrial environments The SC5000 Controller is fully compatible with DS8110 and DX8210 scanners The SC5000 Controller allows connectio...

Page 47: ...Mounting Guidelines As you plan and install your AV500 camera imaging system keep the following guide lines in mind Follow application drawings for structural details and barcode reader placement Det...

Page 48: ...bracket provided with your unit to help maintain proper clearance and air flow The fan of the AV500 is a field replaceable part Request spare part number 8900006713 Instructions are included UNPACKIN...

Page 49: ...service or repairs 1 Open the AV500 packaging 3 Carefully remove the AV500 and its mounting bracket UNPACKING INSTRUCTIONS PRODUCT REFERENCE GUIDE 29 The AV500 Camera and accessory packaging is design...

Page 50: ...ucture optional 10 Mount the tachometer to the mounting structure 11 Mount the CBX connection box to the mounting structure 12 Complete electrical installation See Electrical Installation on page 41 1...

Page 51: ...ails on the weight of the cameras see Technical Features on page 276 Multi ple head systems may include further details on the physical support requirements with any application specific documentation...

Page 52: ...installation onto standard Bosch and 80 20 frame profiles extruded alumi num and accessories 60x60 mm profile is recommended for Bosch although 45x45 mm profiles will work and standard 1 5 x 3 for 80...

Page 53: ...MOUNTING PRODUCT REFERENCE GUIDE 33...

Page 54: ...your AV500 Bracket Bracket 4 M5x12 Button Head Cap Screws 2 In your mounting kit are the required number of T bolts and nuts used to attached the mounting bracket to the station frame 3 Determine wher...

Page 55: ...sure the bolts holding bracket parts together are loose enough to allow you to rotate the bracket Once the brackets are in the correction position 15 30 45 or 90 degrees tighten the bolts 6 Once atta...

Page 56: ...prac tical to mount the reader in a position to achieve the full DOF In these cases a more compact reading station can be constructed using the mirror to fold the camera s view and is particularly use...

Page 57: ...e locking position between the Main Bracket blue and the Rising Bracket red The angles specified are reflective angles not the physical angle of the bracket or mirror For all of the following mounting...

Page 58: ...ion rotate the mirror 22 5 degrees as shown Supporting bracket Rising bracket Do not mount the reader so far from the mirror that the reading area extends outside of the mirror surface It is critical...

Page 59: ...g bracket Rising bracket Aligning the AV500 with Deflection Mirrors When using deflection mirrors with the AV500 reader which is typical the mirrors must be mounted parallel to the reader and at the c...

Page 60: ...center of the mirror mirror MECHANICAL INSTALLATION 40 AV500 2D CAMERA EMK 380 Mounting The EMK mirror mounting bracket has two parts and comes assembled It is packaged with your EMK mirror Whether mo...

Page 61: ...mirror assembly to the correct distance from the reader according to your application 3 Once your bracket is in position tighten nuts on T bolts 4 Mount the mirror rising bracket to the supporting br...

Page 62: ...d attach two additional bolts and nuts in place and tighten as shown in previous diagrams 7 Now mount the mirror to the bracket To prevent mirror bowing or flexing leave enough play with the rising br...

Page 63: ...for optimal focusing Proper mounting of these devices is critical to accurately determining the parcel positions The Datalogic focusing devices may be one of the following AS1AreaScan DK502 S 85 Posi...

Page 64: ...revent personal injury or damage to the unit please follow the safety precautions and warnings found in the References section at the beginning of this manual Failure to fol low these precautions may...

Page 65: ...BX connection box see Encoder Tachometer Wir ing to CBX510 on page 55 7 Connect the M12 end of the Ethernet cable to the camera s HOST NET port 8 Connect to Ethernet device 9 Connect the AV500 to its...

Page 66: ...ELECTRICAL INSTALLATION 46 AV500 2D CAMERA TYPICAL CONNECTION BLOCK DIAGRAMS Single Head Stand Alone AV500 Single Head AV500 with Tachometer and Photoeye...

Page 67: ...install your barcode reader s be sure to keep the following guidelines in mind Determine the camera is in the proper location as outlined in Chapter 2 Leave adequate clearances approximately 300mm 12...

Page 68: ...Connection Box 5 SYNC OUT AV500 internal data device network 6 SYNC IN AV500 internal data device network When planning your installation wiring remember all power connections must be quick dis conne...

Page 69: ...BX CONNECTION BOX FOR YOUR APPLICATION As shown in section Typical Connection Block Diagrams typical applications require a single CBX connection box to connect the trigger and encoder inputs to the m...

Page 70: ...ble below indi cates the available options for each recommended CBX Connection Box OPTIONS DEVICE Tach Input Trigger Input General Purpose Input General Purpose Output 1 General Purpose Output 2 Works...

Page 71: ...an Ethernet cable from the HOST NET or IMAGE NET port of the AV500 to the Ethernet port of your PC For information on connecting to e Genius see Chapter 4 If you are terminating more than one wire in...

Page 72: ...uses a trigger other than the one specified by Datalogic follow the appropriate wiring diagram to assure proper wiring The following diagrams illustrate standard recommended wiring of the Photoelectri...

Page 73: ...CBX510 CONNECTION BOX PRODUCT REFERENCE GUIDE 53 Photoelectric Sensor to CBX510 NPN...

Page 74: ...ELECTRICAL INSTALLATION 54 AV500 2D CAMERA Photoelectric Sensor to CBX510 PNP...

Page 75: ...CBX510 CONNECTION BOX PRODUCT REFERENCE GUIDE 55 Encoder Tachometer Wiring to CBX510 Encoder Tachometer Wiring for NPN Output to CBX510...

Page 76: ...STALLATION 56 AV500 2D CAMERA Encoder Tachometer Wiring for PNP Output to CBX510 Digital Output Configuration from CBX510 The CBX510 includes an OUTPUTS block for wiring relays as needed for external...

Page 77: ...CBX510 CONNECTION BOX PRODUCT REFERENCE GUIDE 57 Schematics for Isolated and Non Isolated digital outputs are provided below Unpowered Outputs Powered Outputs...

Page 78: ...ation is used by the camera to determine the correct position for optimal focusing The Datalogic focusing devices may be one of the following AS1 DK502 S 85 Position Sensor Kit LCC 75XX Light Curtain...

Page 79: ...K503 S 85 Position Sensor and LCC 75XX Light Curtain When using the S 85 or Datalogic Light Curtain for focusing they must be wired to the CBX510 connected to the AV500 using a flying lead to M12 cabl...

Page 80: ...LECTRICAL INSTALLATION 60 AV500 2D CAMERA Wiring from DM3610 CBX100 CBX800 to AV500 When using a DM3610 dimensioner for focusing the DM3610 s CBX box must be wired to the CBX box connected to the AV50...

Page 81: ...Set Shield jumper to FILTERED Earth 6 Set DEVICE CHASSIS GROUNDING to Earth 7 Set POWER Switch to ON In order for a standalone or Master AV500 to initialize properly it must be connected to a CBX100...

Page 82: ...et HOST RS485HD TERM switch to OFF 2 Set Power Source Selector jumper to FROM SOURCE 3 Set Shield jumper to FILTERED Earth 4 Insert jumper wire in pin block from REF to ID one jumper in either block i...

Page 83: ...appropriate wiring diagram to assure proper wiring The following diagrams illustrate standard recommended wiring of the Photoelectric Sensor to the CBX510 terminal block You must use shielded interfac...

Page 84: ...ELECTRICAL INSTALLATION 64 AV500 2D CAMERA Photoelectric Sensor to CBX100 and CBX800 NPN...

Page 85: ...PRODUCT REFERENCE GUIDE 65 Photoelectric Sensor to CBX100 CBX800 PNP AS1 Area Sensor to CBX100 CBX800 Connections The AS1 area sensors can detect and provide trigger for very small or irregularly sha...

Page 86: ...ELECTRICAL INSTALLATION 66 AV500 2D CAMERA...

Page 87: ...g to CBX100 CBX800 Encoder Tachometer Wiring for NPN Output to CBX100 CBX800 Encoder Tachometer Wiring for PNP Output to CBX100 CBX800 Some Photocraft tachometers may have a different color coding V R...

Page 88: ...ELECTRICAL INSTALLATION 68 AV500 2D CAMERA Some Photocraft tachometers may have a different color coding V Red or White Orange Signal White or White Blue Ground Black or Orange White...

Page 89: ...the CBX100 pin block It is very important that you make the proper pin connections RS232 with No Handshaking Use RS232 for a direct connection to a controller personal computer or other device RS232...

Page 90: ...as needed for external accessories e Genius Modify Relays window includes options for outputs 1 and 2 including Life Light Trigger Output Error Light Ready Light Good Dim and No Dim Schematics for Iso...

Page 91: ...FOCUSING DEVICE WIRING PRODUCT REFERENCE GUIDE 71 Unpowered Outputs...

Page 92: ...encoders tachometers and photo electric sensors are mounted is grounded to the conveyor or to the PE terminal inside the PWR 3 The Shield wires from the Encoder Tachometer and photoelectric sensor ca...

Page 93: ...After completing the installation confirm that the AV500 reader s and CBX connection box have been properly installed mechanically and electrically Use the Installation Sequence at the beginning of t...

Page 94: ...ess utilities for the system e Genius enables you to configure fine tune and monitor your scanning system opera tions Prerequisites Before setting up your camera s you will need the following Computer...

Page 95: ...METRIC or IMPERIAL from the Units drop down list All parameters which require units of measure will be in the option you select unless otherwise speci fied 8 Click Log On If the user name and passwor...

Page 96: ...4 TCP IPv4 and then click Properties 5 Select Use the following IP address In the IP address field type the first 3 octets of the IP address of the unit 6 For the last octet type a number that differ...

Page 97: ...Info Tunnel Information Number of Cameras Detected Displays the number of cameras found in the system Position Sensor Displays the type of Position sensor and indicates whether it is a Dimensioner Li...

Page 98: ...for around 10 seconds Cameras not in this Cluster Displays a list of discovered cameras not currently included in the cluster This includes the same information listed above for each camera See secti...

Page 99: ...iguration of the system for which the unit has been collecting statistics This is reset at startup and when the Reset Counts button is clicked Total Packages The total number of packages detected by t...

Page 100: ...tal number of barcodes found that intersect more than one pack and are therefore ambiguous detected by the single scanner This is visible only when Operating Mode is PackTrack Solo Group Read The tota...

Page 101: ...s at the data link layer of a network segment Software Type Describes the type of software on the device Typically this will indicate STANDARD or a customer name if your software is custom Software Ve...

Page 102: ...rface controller NIC for communications at the data link layer of a network segment Software Type Describes the type of software on the device Typically this will indicate STANDARD or a customer name...

Page 103: ...any camera and then distributed to the other cameras in the cluster You can later make modifications to the global system settings using these same menu selections Operating Mode on page 87 Object Det...

Page 104: ...other reasons the Text Entry Tool pencil icon will be displayed 1 Click to open the Text Entry Tool You can enter text in the text field by typing or click on the character buttons to create your mess...

Page 105: ...xtual help for a current window 1 Click the Help icon displayed at the top right of the screen A help window appears providing you with information for that specific page 2 Click the link in the upper...

Page 106: ...ke modifications to the configuration using the same menu selections including System Info on page 77 Global Settings on page 83 Operating Mode on page 87 Object Detection on page 106 Barcode Settings...

Page 107: ...ncluding encoder trigger conveyor and position sensor attributes There are three major Oper ating Modes options that are selectable in the AV500 PackTrack Online and Continu ous To edit the system Ope...

Page 108: ...ected to the scanner inputs or serial start stop strings sent from the host over the serial interface or Ethernet input Continuous Mode on page 99 is continuous image frame acquisition mode with immed...

Page 109: ...ATING MODE PRODUCT REFERENCE GUIDE 89 PACKTRACK MODE Encoder Settings Physical Encoder Select Disable or Enable from the drop down list Disable External encoder is disabled and internal encoder is act...

Page 110: ...ical tach connected to the camera The Max Conveyor Speed option uses an internal clock that sets the tach to match the conveyor speed Formula Max conveyor speed x 1 05 See AV500 System Elements Positi...

Page 111: ...n Sensor Type Select No Position Sensor Light Curtain Dimensioner S85 or S85 with DL Light Curtain from the drop down list depending on the specific position sensor used by the system Position Sensor...

Page 112: ...edge of the package edge of the DM3610 message Connected to Will default to Active Controller Active Controller indicates the Dimensioner must be connected to the Active Controller in the cluster Clic...

Page 113: ...OPERATING MODE PRODUCT REFERENCE GUIDE 93...

Page 114: ...cted to Select Not Assigned or a camera in the system to which the S85 is connected S85 Mounting Position Select Top Left or Right to specify the S85 position This is in reference to the flow of produ...

Page 115: ...ay only the AV500 that read the bar code will light Good Read Host Transmission this option will light the green LED when the package reaches the transmit point In the on line mode it will light when...

Page 116: ...0 2D CAMERA ONLINE MODE Frame Rate Frame Rate Select an appropriate Frame Rate from the drop down list 8 frames per second 16 frames per second 24 frames per second 32 frames per second Conveyor Width...

Page 117: ...nected to Select a camera in the system to which the light curtain is connected Multicast LC Focus Data Select Disable or Enable from drop down Enable if you have a Light Curtain and there are multipl...

Page 118: ...leted Transmit Early if New Trigger Click the check box to transmit when new trigger is received Green Spot Settings Green Spot Mode Select one of the following from the drop down list Disabled Good R...

Page 119: ...will not transmit it a second time to the host If the bar code data is different the AV500 will replace the memory location with the new bar code data and transmit the new data to the host Time First...

Page 120: ...r Select Disable or Enable from the drop down list Disable External encoder is disabled and internal encoder is active Enable A physical encoder is connected to the Encoder input and is enabled Encode...

Page 121: ...unt of time is milliseconds that the Green Spot should remain on Illumination Off While Green Spot On Click the check box to turn of Illumination while Green Spot is on This may help you use Green Spo...

Page 122: ...ode on the parcel For the purpose of proper focusing of the device In this section we will explain where these devices and their signals must be posi tioned in relation to the AV500 s What is the dist...

Page 123: ...M ELEMENTS POSITIONING PRODUCT REFERENCE GUIDE 103 Light Curtain and Photoeye Standard in Metric M s F M D Trigger Source Light Curtain 5 127 E Light Curtain AV500 12 305 Identifier Item 1 Item 2 Dist...

Page 124: ...ain and S85 s Identifier Item 1 Item 2 Distance Timing Standard in Metric M s F M D Trigger Source Light Curtain 5 127 E S85 1 S85 2 5 127 F S85 2 Light Curtain No distance required G Light Curtain AV...

Page 125: ...TEM ELEMENTS POSITIONING PRODUCT REFERENCE GUIDE 105 PE and Two S85 s Standard in Metric M s F M D Trigger Source S85 1 5 127 E S85 1 S85 2 1 25 4 F S85 2 AV500 12 305 Identifier Item 1 Item 2 Distanc...

Page 126: ...ettings navigate to Global Settings Object Detection The Object Detection window opens 2 For PackTrack Mode Enter the minimum and maximum detection size settings for object length width and height in...

Page 127: ...options to define the barcodes to be read as well as no read mul tiple read and other message characteristics Make modifications to the system barcode settings using the menu selections Barcode Settin...

Page 128: ...as described below Top Panel Displays a list of barcodes that have been added to the system with the following columns Idx Index Select an option button for the row barcode you wish to edit If a barco...

Page 129: ...to the barcode Minimum Length Not shown on EAN and UPC Enter the minimum character length for the selected barcode Maximum Length Not shown on EAN and UPC Enter the maximum character length for the s...

Page 130: ...cter class XYZ Matches one or more of any of the characters in the set Matches the end of the string a z When inside of a character class the means NOT in this case match anything that is NOT a lowerc...

Page 131: ...nable 7DR Check Digit Select the check box to enable 7DR Check Digit Short Margin Select the check box to enable Available for Code 128 Code GS1 128 Interleaved 2 of 5 Code 39 Code GS1 128 EAN UPC COD...

Page 132: ...ed in lower case Upper Case The character is transmitted in upper case Transmit Function Char s Select the check box to enable transmission of functional characters Short Margin Select the check box t...

Page 133: ...able Available for Code 128 Code GS1 128 Interleaved 2 of 5 Code 39 Code GS1 128 EAN UPC CODABAR and Code 39 This option deals with an illegal quiet zone Code 93 Enable 7DR Check Digit Select the chec...

Page 134: ...izontal Vertical or Horizontal Vertical from the drop down list Postal Bar Distance Enter the bar distance in the field provided Postal Min Bar Count Enter the minimum number of bars in the field prov...

Page 135: ...codes or on slow moving conveyors Maxicode Maxicode Enable n Select the check box corresponding to the Maxicode s to enable 3 When you have finished making changes click Update to save or click Reset...

Page 136: ...tion or Code Collection from the drop down list The Code Combination parameter selects the decoding mode for the barcode reader Follow these links for each type of Code Combination to view its specifi...

Page 137: ...none of the codes are read Up to 50 codes can be collected Based on your code combination selection different fields will become available See the following sections for the details of your code combi...

Page 138: ...the Barcode Settings Table you set up what types of bar codes will be decoded You can set up to 50 bar codes Be aware No Read messages are handled differently based on the Barcode Configuration you c...

Page 139: ...ng phase however it is determined automatically from up to 10 enabled codes The barcode reader stops decoding as soon as a code is read If a code is not read during the reading phase the No Read messa...

Page 140: ...the codes are read there are three options with a no read Disable No Read Message Global No Read Message Local No Read Message only when the Local No Read is selected will be a no read be sent for eac...

Page 141: ...as STX 1234567890123 675898767566 CR LF This indicates that the first and third codes enabled did not read while the second and fourth did and were transmitted Standard MultiLabel Global No Read Messa...

Page 142: ...123 0467 675898767566 CR LF If all four codes are not read during the reading phase a single No Read message is transmitted STX CR LF Standard Multi Label Local No read In this condition if a bar code...

Page 143: ...four code groups have been defined and a logical combination rule states that code groups 1 and 2 and 3 and 4 must be read during the reading phase Local No Read Message is selected and a no read stri...

Page 144: ...hown below The Logical Combination Rule is defined as Code 1 or Code 2 or Code 3 or Code 4 Partial Read Is Treated As is again defined as No Read The transmitted message might be STX675898767566 CR LF...

Page 145: ...hase in the order in which they are read The No Read message is produced only if none of the codes are read Up to 50 codes can be collected Three of the four enabled codes are read therefore those tha...

Page 146: ...ted to the host Local No Read s Message This option is used when Standard Multi Label or Code Collection is selected A Local No Read message is a configurable No Read message associated with each indi...

Page 147: ...tution character to replace all the stripped ones Click Submit to save your text to the origin window text field or click Cancel to return to origin window without transferring text It can even be nul...

Page 148: ...f working in Standard Multi Label mode this option activates the Code Label Local No Read String and the Code Label Local Multiple Read String parameters which allow setting a Local No Read String and...

Page 149: ...only the single bar code that was read to the host Only send bar code data if both bar codes are read This defines a Partial read condition If only one of the two bar codes are read the following opti...

Page 150: ...gin window without transferring text Strip Filter Collapse Select the check box to remove the stripped characters from the code and therefore reduce the code length collapsed It can even be null Repla...

Page 151: ...Setting Table which can be read within a trigger cycle You can define up to 50 groups 1 Enter the appropriate information in the form as described below Minimum 1D Code Height Enter the minimum code h...

Page 152: ...age is selected from the No Read Message drop down list the Group No Read Messages parameter group is displayed requiring the definition of a Local No Read String for each group Example If three barco...

Page 153: ...characters from the code 000 020 and 127 Char s to be Stripped Click to activate the The Text Entry Tool on page 59 and enter specific characters to be stripped from the code Click Submit to save you...

Page 154: ...D When the Priority Filter Type is set to Advanced the Priority Filter Advanced String applies to the Logical Combination Groups This string must correspond to the order of the groups defined in the L...

Page 155: ...Header Global No Read Message Terminator X Header Global No Read Message Terminator X Header Global No Read Message Terminator X X Header Code 128 data Data Packet Separator Code 128 data Terminator...

Page 156: ...ion Rule 1 2 Defines a single group expecting a Code 39 label OR a Code 128 label Decoded Code Symbology Output Message Label 1 Label 2 Header Global No Read Message Terminator X Header Code 39 data T...

Page 157: ...irst Label 1 Second Label 1 Third Label 1 Label 2 Header Global No Read Message Terminator X Header Global No Read Message Terminator X Header Global No Read Message Terminator X Header Global No Read...

Page 158: ...No Read Message Terminator X Header Global No Read Message Terminator X Header Global No Read Message Terminator X X Header Global No Read Message Terminator X X X Header Code93 DPS First decoded cod...

Page 159: ...e that reads them No Read String max 128 chars Click to activate the The Text Entry Tool on page 59 and create a string to be displayed when Global No Read Message is selected from the No Read Message...

Page 160: ...E GENIUS 140 AV500 2D CAMERA 3 When you have finished making changes click Update to save or click Reset to revert to the previously saved values...

Page 161: ...ter the minimum distance between frames required per trigger cycle Max frames per trigger 0 unlimited For Online only Enter the maximum number of frames the AV500 can process per trigger a value of 0...

Page 162: ...nced Localizer Settings Enable Advanced Localizer Select the check box to enable the advanced localizer options Advanced Localizer Usage The AV500 employs hardware acceleration to locate possible bar...

Page 163: ...Ethernet configuration to match the transmit receive parameters of an external interface To edit the Transports settings 1 In the menu tree under Modify Settings navigate to Global Settings Communi ca...

Page 164: ...cted to transmit the data Serial Settings Protocol Select one of the following from the drop down Disable Standard Advanced Crisplant Beumer Custom 1 5 Not Available Heartbeat Settings Hearbeat Enable...

Page 165: ...0 Counts cyclically from 0 to 999 10000 Counts cyclically from 0 to 9999 Custom Allows defining a custom counter start stop range from 0 to 10000 Counter Starting Value Enter a counter start value in...

Page 166: ...Protocol Type Select one of the three Crisplant protocols P10 CSC or CMC from the drop down list SORTERCMC P10 The Protocol Index message syntax is fixed according to the Crisplant P10 message specif...

Page 167: ...TTINGS Heartbeat Timeout Enter a time value in seconds to define the amount of time between two message transmissions If the input timeout expires and no transmission has occurred the Heartbeat messag...

Page 168: ...tocol Index string sent by the Host Use characters from NUL 00H to 7EH Click Submit to save your changes or click Cancel to return to the previous window Terminator Click to activate the The Text Entr...

Page 169: ...sed together with the Minimum Distance Between Two Consecutive Objects below parameter to assign the Protocol Index information to the correct package Distance to Trigger Line State Select Upstream or...

Page 170: ...sage from the scale In this example transport number 2 is selected 3 Click the Enable checkbox Socket settings parameters appear 4 Make sure TCP Server or Client is selected from the Socket Type drop...

Page 171: ...to the expected receiving point of the Protocol Index It is used together with the Minimum Distance between Two Consecutive Parcels parameter to assign the Protocol Index information to the correct p...

Page 172: ...to Code drop down 8 Use the The Text Entry Tool on page 59 to create the string 9 Click Add to add in the scale message Protocol Index 10 Select Global from the Item Type drop down list 11 Select Prot...

Page 173: ...ckage If it doesn t adjust the Distance to Trigger Line value in the Transports window for transport 7 4 In e Genius navigate to Diagnostics Device Tracking The Device Tracking win dow opens 5 Again r...

Page 174: ...RA OUTPUT FORMAT Use Output Format to format messages The following options are available Output Format Standard Formatter on page 155 Output Format Advanced Formatter on page 158 Advanced Formatter M...

Page 175: ...eparate barcodes in the reading phase For this reason it is very useful when the Multi Label parameter has been enabled If selected they occur within the Code Field and are transmitted after each deco...

Page 176: ...sage Custom This selection activates a list of Custom Code ID strings allowing the user to define an identifier string for each code symbology The string will be included in the output message In each...

Page 177: ...PRODUCT REFERENCE GUIDE 157 Custom Code Identifiers 3 When you have finished making changes click Update to save or click Reset to revert to the previously saved values...

Page 178: ...are five host messages that can be constructed Message Builder Click on this link to open the Message Builder Advanced Formatter Message Builder on page 146 window Global Alignment Select None Left or...

Page 179: ...tric Metric length units are used Imperial Imperial length units are used Code Identifier Select Disabled AIM or Custom from the drop down list This parameter allows enabling disabling the transmissio...

Page 180: ...indow The Items in this list are the fields in the message being transmitted Idx Displays the index number of the messages The idx field identifies the order that the information will be sent to the h...

Page 181: ...Read Count Indicates how many times the code has been read by all barcode readers present in the network during the same reading phase X Position X coordinate for the code that was read Y Position Y c...

Page 182: ...he package Parcel Isolated indicates it is not a side by side condition as detected by the Dimensioning system Image Filename Includes the filename of the image STRING ITEMS Link to Code Select Disabl...

Page 183: ...ation Settings Use Destination Settings to configure how and where system images are saved There are twelve configurable image destinations available To edit the Destination Settings 1 In the menu tre...

Page 184: ...partment will also provide the Destination Directory on their server where the images will be saved The Directory Splitting options Use the explanation below FTP Server Reveals options for save to an...

Page 185: ...ination Max File Number see below The subdirectories of the Saving Path are numbered consecutively 1 2 3 etc Max Number of Files per Directory Enter the number of files allowed in each subdirectory Se...

Page 186: ...ctories of the Saving Path are numbered consecutively 1 2 3 etc Max Number of Files per Directory Enter the number of files allowed in each subdirectory Destination Directory Maintenance Click the che...

Page 187: ...ge Settings 1 In the menu tree under Modify Settings navigate to Global Settings Image Sav ing Image Settings The Image Settings window opens Image Settings List Select the option button adjacent to t...

Page 188: ...y which the image should be cropped Camera_1 s Top Enter the numbers of pixel by which the image should be cropped Camera_1 s Bottom Enter the numbers of pixel by which the image should be cropped Ima...

Page 189: ...ry Nth Frame Specify which frame of the 32 frames per second to save Image Name These options relate to the image file naming conventions Image Specific String Enter a string to be assigned to all cam...

Page 190: ...file name Code Code Group Index Logical combination group number as specified in Barcode Settings Barcode configuration Cutting Mode Select Disabled or Simple from the drop down list When Simple is se...

Page 191: ...hown in Image Name XX500 Left Alignment or 500XX Right Alignment Align Filler Char Enter a filler character to use with Align Length 2 When you have finished making changes click Update to save or cli...

Page 192: ...In the menu tree under Modify Settings navigate to Global Settings Time Syn chronization The Time Synchronization window opens 2 Enter the appropriate information in the form as described below Time S...

Page 193: ...ctions including Device Information Camera n on page 174 Device Settings Camera n Mounting on page 177 Understanding PackTrack on page 176 PackTrack Calibration Wizard on page 180 Device Settings Came...

Page 194: ...amera Once changed this name will appear in the System Info page and the Device Settings menu tree Serial Number Displays the serial number sent by the device Device ID Displays the device ID as progr...

Page 195: ...et IP Address Displays the cameras SYNC IP address Image Port MAC Address Displays the MAC Address of the cameras Image Ethernet Port Host Port MAC Address Displays the MAC Address of the camera s Ima...

Page 196: ...the Photoelectric Sensor line the B axis is oriented upwards from the conveyor see figure below and the C axis coincides with the conveyor direction The arrows point in the positive direction The coor...

Page 197: ...ter the appropriate information in the form as described below Camera Orientation Mounting Position Select Top Left Right or Bottom from the drop down list depending on where the camera is mounted Thi...

Page 198: ...oper orientation for OCR applications or video coding Left Right Offset Y Enter the camera offset from the Y axis across the conveyor 0 centered on Y This defines the center of the cropped image PackT...

Page 199: ...side This field is automatically filled in during the static calibration of the unit Calibration Wizard The possible values are from 50 to 50 The default setting is 15 See Mounting and Positioning AV5...

Page 200: ...er Modify Settings navigate to Device Settings Camera Name Mounting The Mounting window opens Click the Mounting Calibra tion Wizard button 2 Place a Calibration Target at the maximum distance from th...

Page 201: ...arget 4 At the Far Distance measure across the conveyor the distance from the target to the edge of the scanning area or the side of the conveyor belt 5 At the Far Distance measure up from the conveyo...

Page 202: ...get under the camera and press Next Step 8 At the Near Distance measure along conveyor travel the distance from the trigger source to the target 9 At the Near Distance measure across the conveyor the...

Page 203: ...PRODUCT REFERENCE GUIDE 183 12 Click Next Step and the following screen appears...

Page 204: ...xit and the following message appears while the values are being saved 14 When the values have been saved e Genius will return to the Mounting screen for that camera with the information learned from...

Page 205: ...PRODUCT REFERENCE GUIDE 185...

Page 206: ...tings navigate to Device Settings Camera name Imaging The Imaging window opens 2 View and modify the following imaging information Imaging for Camera_1 FOCUSING Focus Mode Select Fixed Dynamic Dual Zo...

Page 207: ...67 mm where 0 is the farthest valid station reading distance from the camera The default setting is 0 Fixed Focus Range 0 4095 This distance must be greater than the Far Working Distance set in the De...

Page 208: ...nge Focuses the AV500 to the average of the range provided by the positioning sensor Focus to Min Range Near Focuses the AV500 to the minimum of the range provided by the positioning sensor Focus to M...

Page 209: ...hich relay input is used to provide the change of focus zone Near Zone Focus Distance The distance from the back of the camera to the mid range of the near zone Far Zone Focus Distance The distance fr...

Page 210: ...rom the drop down list When profile is selected the AV500 will adjust the image Sensitivity according to the identified distance from the camera The closer the package is to the AV500 the lower the se...

Page 211: ...de is enabled enter the Binary Margin Binary Margin is used to determine whether a pixel should be a 1 or a 0 Higher margin values will result in less noise more white values but less detail Lower mar...

Page 212: ...g The Imaging window opens Click the Imaging Calibration Wiz ard button The steps for this wizard are different based upon the focusing method you chose Fixed Focus Calibration 1 When you click the Im...

Page 213: ...the focusing mechanism as it moves into the optimal focusing posi tion for the specific camera 4 Click Save and Exit and the Fixed Focus Range and Sensitivity values are entered into the Imaging para...

Page 214: ...maging Calibration Wiz ard this is the first screen you will see Click Next Step 2 Place a Calibration Target or clean barcode in the center of the far working range Make sure the checker board grid o...

Page 215: ...working range Make sure the checker board grid or a clean barcode is centered in the green alignment area Leave the target under the camera and press Next Step 4 Click Save and Exit and the Near and...

Page 216: ...g and you click the Imaging Calibration Wizard click Next Step 2 Place a Calibration Target or clean barcode in the center of the far working range Make sure the checker board grid or a clean barcode...

Page 217: ...sure the checker board grid or a clean barcode is centered in the green alignment area Leave the target under the camera and press Next Step 4 Click Save and Exit and the Far and Near Focus Ranges are...

Page 218: ...E GENIUS 198 AV500 2D CAMERA...

Page 219: ...he menu tree under Modify Settings navigate to Device Settings Camera Name Imaging The Imaging window opens Click the Subregion Wizard but ton 2 Place a Calibration Target at the maximum distance from...

Page 220: ...tal IO window opens 2 Enter the appropriate information in the form as described below AIMING LASERS Mode Select Disabled or Enabled from the drop down When Enabled the AV500 will project two red LED...

Page 221: ...bility to be the array controller The customer will supply an input to the controller they want to be the controller Upon a reboot of the array the unit with the Indicate Active Configuration set by t...

Page 222: ...n Software Controlled Custom External Illumination Good Read Partial Read No Read Multiple Read Camera Error Trigger Ethernet IP Out1 Sends bit out Ethernet IP Out2 Sends bit out Active State Select o...

Page 223: ...ustomers serial interface The AV500 can either communicate RS232 or RS422 Focus Input The Focus Input is used to communicate with the focus device Use Global Configuration Select the check box when us...

Page 224: ...500 2D CAMERA Serial Communication Type Select RS422 Full Duplex or RS232 from the drop down list 3 When you have finished making changes click Update to save or click Reset to revert to the previousl...

Page 225: ...not selected the static IP options are made available IP Address Enter the device Internet Protocol IP network address in the field provided Consult your network administrator to obtain a new address...

Page 226: ...s not selected Subnet Mask Enter the device subnet mask address in the field provided Consult your network administrator to obtain a new address Available only in static IP mode when DHCP is not selec...

Page 227: ...in static IP mode Network Mask Enter the device network mask address in the field provided Consult your network administrator to obtain a new address Available only in static IP mode when DHCP is not...

Page 228: ...nimportant information and therefore overwrite important information Verbose Mode Enable Select the check box to verbose logging When disabled the debug log will provide data for Critical Errors Warni...

Page 229: ...ptions have been identified to cover most logging needs however Advanced Logging can provide advanced data collection for troubleshooting purposes To view the Advanced Logging window 1 From the Loggin...

Page 230: ...E GENIUS 210 AV500 2D CAMERA...

Page 231: ...PRODUCT REFERENCE GUIDE 211...

Page 232: ...o in the log text When enabled further diagnostic log data is provided in the debug log Verbose Timeout Enter the number of minutes before Verbose Mode will be automatically disabled Advanced Logging...

Page 233: ...em Status on page 215 Diagnostics System Health on page 222 Diagnostics Input Output Status on page 226 Diagnostics Serial Comm Status on page 227 Diagnostics Device Tracking on page 228 Diagnostics I...

Page 234: ...E GENIUS 214 AV500 2D CAMERA...

Page 235: ...your system is running To access the System Status window 1 In the menu tree under Diagnostics click System Status The System Status window opens 2 From the System Status window the following informat...

Page 236: ...s Number of packages read multiple times since last reset Partial Reads Number of partially read packages since last reset Read Rate Number of packages read out of total number of packages since last...

Page 237: ...Number of packages not read on that device since last reset for the selected camera Read Rate The average number of packages successfully read on that device since last reset Sequence Number The Sequ...

Page 238: ...sed Window in this field Protocol Index Protocol data if enabled Identifies when the Protocol Index window opens and closes and the position of the parcel in tach encoder pulses Transmit Messages The...

Page 239: ...st reset or the last modification to the configuration of the system This is reset at startup and when Reset Counts is clicked Total Packages Package count since last reset Valid Reads Number of good...

Page 240: ...tal number of barcodes found that intersect more than one pack and are therefore ambiguous Solo Group Read Click to reset the counts to zero Number of Group Labels read only by the single scanner Tota...

Page 241: ...PRODUCT REFERENCE GUIDE 221 Click on Diagnostic Messages and a Diagnostic Messages window opens...

Page 242: ...n the menu tree under Diagnostics click System Health The System Health win dow opens This information will be used by Datalogic support in order to do more in depth trouble shooting if necessary Revi...

Page 243: ...PRODUCT REFERENCE GUIDE 223 2 Select a device from the drop down list to view its Motherboard Temperature Sensor Voltage Sensor System Configuration Focus Mechanism Sensor Board and Illumination data...

Page 244: ...agnostics click System Status The System Status win dow opens 2 Click on a Camera N s Images and a window opens displaying a variety of image information All the frames associated with the trigger cyc...

Page 245: ...om click and roll the wheel backward to reverse the zoom 4 Click to move backwards through the available images to move forwards through the available images or click to proceed through the images in...

Page 246: ...tion The Logical Tachometer is an internal clock It is present whether the AV500 is set to Packtrack or Online mode To access the Input Output Status window 1 In the menu tree under Diagnostics click...

Page 247: ...ssages received 2 Click Start and the following options display 3 Click Enable Trigger Source to Position Sensor Calculator 4 Run a single package through the camera tunnel and the calculated Trigger...

Page 248: ...oint data transmit message sequence number and etc To access the Device Tracking window 1 In the menu tree under Diagnostics click Device Tracking The Device Tracking window opens 2 Click Start for a...

Page 249: ...PRODUCT REFERENCE GUIDE 229...

Page 250: ...the menu tree under Diagnostics click Image Viewer The Image Viewer win dow opens 2 Select a device named camera from the drop down list 3 Select whether to view Live Processed Verify 4 Select Live a...

Page 251: ...oom the image to fill the view window 8 Controls Click an image multiple times to zoom in Hold SHIFT and click an image multiple times to zoom out Roll the mouse wheel to zoom in or out Click hold and...

Page 252: ...ue and Sensitivity 12 If your image is not in focus click on the focus slider to adjust until the image appears in focus 13 When you have found the correct values click Set Fixed Focus button and or S...

Page 253: ...PRODUCT REFERENCE GUIDE 233...

Page 254: ...f images shown depends on the number of AV500 cameras in the tunnel array To access the Multiple Camera Viewer 1 In the menu tree under Diagnostics navigate to Multiple Camera Viewer The Multiple Came...

Page 255: ...cs click Log Viewer Decoder The Log Viewer Decoder window opens 2 Click Connect to view logged data from the decoder the information posted on the Log Viewer window 3 Click Disconnect to pause the dat...

Page 256: ...a Logging Enables table of processes 3 Select the check boxes related to the named processes to display Logged Informa tion pertaining to Critical Error Warning Info or Debug conditions 4 Click Conne...

Page 257: ...r Right to Left from the Conveyor Direction drop down list to shift the orientation 4 Select the Use STD standard Analysis or Use Custom Analysis option button If the Use Custom Analysis option is sel...

Page 258: ...E GENIUS 238 AV500 2D CAMERA 6 Click Legend to view a color key for the Conveyor View animation Click Home to return to Modify Settings System Info...

Page 259: ...ndow 1 In the menu tree under Diagnostics click Network Diagnostics The Network Diagnostics window opens 2 Enter the IP Address of the remote device you want to communicate with and click the ping but...

Page 260: ...E GENIUS 240 AV500 2D CAMERA...

Page 261: ...images on a particular camera within your system To access the View OnCamera Storage window 1 In the menu tree under Diagnostics click View OnCamera Storage The View OnCamera Storage window opens 2 C...

Page 262: ...tored images on a particular camera within your system To access the View OnCamera Storage window 1 In the menu tree under Diagnostics click X Press Buttons 2 Select Focus from the drop down and the f...

Page 263: ...PRODUCT REFERENCE GUIDE 243 4 Select Auto Learn from the drop down and the following auto learn options appear...

Page 264: ...oad system log information using the following selections Utilities Advanced Cluster Configuration on page 245 Utilities Backup Restore Parameters on page 247 Utilities Software Upgrade on page 249 Ut...

Page 265: ...Cluster option allows for the repositioning of the camera To access the Advanced Cluster Configuration window 1 In the menu tree under Utilities click Advanced Cluster Configuration The Advanced Clus...

Page 266: ...E GENIUS 246 AV500 2D CAMERA...

Page 267: ...on of the window click Browse or Choose File in Chrome From the file window that opens navigate to and select a previously saved parameter file 4 Click Load Parameter File to upload the file to the sy...

Page 268: ...2D CAMERA Do not use this Factory Reset option on a calibrated tunnel array This option is only used during the initial configuration or under extreme measures If it is applied the array will have to...

Page 269: ...oftware upgrade to the device 4 Select the Skip software type compatibility check check box if you are certain the software is newer than that currently installed on the system 5 Select Force SW packa...

Page 270: ...orical software patch information about the operating system 8 Click RTP Operating System history to view RTP Real Time Processing software revision historical information about the Real Time Processi...

Page 271: ...ow to download system information logs to your PC To use the Download Logs function 1 In the menu tree under Utilities click Download Logs The Download Logs win dow opens 2 Click the link Click here t...

Page 272: ...other helpful items The items available may change depending on the cam era version To view the available tool links 1 In the menu tree under Utilities click Download Tools The Download Tools win dow...

Page 273: ...RODUCT REFERENCE GUIDE 253 PackTrack Target Letter and A4 1 Click PackTrack Target and the following target will display 2 Click the printer icon to print the target to be used for calibration purpose...

Page 274: ...to reset a specific camera To reboot the camera 1 In the menu tree under Utilities click Camera Reboot The Camera System Options window opens 2 Click Camera Reboot and the following confirmation messa...

Page 275: ...and Logout Utilities Help Use the Help selection to access the online help system In the menu tree under Utilities click Help The online help Welcome page opens in a new browser window Utilities Logo...

Page 276: ...g devices installed for your system WHAT YOU WILL NEED Application Drawing for structure camera mirror sensor and focusing device positioning and Far Working Distance for focusing Application Specific...

Page 277: ...alone or in combination with one another Below is a list of the available options and an explanation of their purpose The following sections detail how to focus each device when used in an AV500 syste...

Page 278: ...0 1 in 5 mm 0 2 in or 13 mm 0 5 in SETTING UP THE S 60 PHOTOCELL Reference the S 60 Installation Guide included with your S 60 kit for complete infor mation on connecting and aligning the Photocell Ma...

Page 279: ...igning the Light Curtain Make the following selections in the AV500 e Genius application Operating Mode 6 The tach controller camera with or without an S85 connected tracks the con nected S85 s and DL...

Page 280: ...lobal Settings Operating Mode The Operating Mode window opens 2 Select the Photo Sensor as Trigger Source from the drop down 3 Select the Position Sensor Type from the drop down Select S85 or S85 with...

Page 281: ...nected to drop down 7 If the S85 is required to share its focus information with other cameras on the same side of the conveyor select Enable from the Multicast S85 Focus Data drop down 8 Once Multica...

Page 282: ...stance Offset B until the focus value equals the object width 18 To adjust the distance press enter each time you make an adjustment 19 Enter this displayed value in the Operating Mode Far Distance Of...

Page 283: ...Point This is the distance the DM3610 waits until after the AV500 scan line has read to transmit the message This value correlates to a value in the AV500 settings Default is 8 inches For single Dime...

Page 284: ...relate the DM3610 zero reference points to the far working distances of the cameras The DM3610 Left and Right Offsets will focus the DM3610 at the Far Working Distances Left and Right of the side AV50...

Page 285: ...g distance as specified by the applica tion s installation drawing In this example we will be using a box with a 3 width 2 In the menu tree under Diagnostics click Focus Setup The Focus Setup Windows...

Page 286: ...FOCUSING DEVICE SETUP 266 AV500 2D CAMERA 3 View the displayed data and determine what the left value is In the displayed example above the value is 4 25...

Page 287: ...R PRODUCT REFERENCE GUIDE 267 4 Subtract the width of the test box in our example it is 3 from the value displayed for Left 4 25 3 1 25 5 Enter the result as a NEGATIVE value in the Left Offset field...

Page 288: ...t box with a known width in the dimensioning line so the LEFT side of the box is at the RIGHT far working distance as specified by the application installation drawing 2 View the displayed data and de...

Page 289: ...ERENCE GUIDE 269 3 Subtract the width of the test box from the value displayed for RIGHT 6 5 3 3 5 4 Enter the result into the RIGHT OFFSET field as a negative value in our example it is 3 5 5 Note th...

Page 290: ...conveyor 8 Under Tachometer select Hardware External from the Tach Source drop down list 9 Click Update Adjusting Height Offset 1 Place the same test box in the center of the dimensioning line so the...

Page 291: ...ations Make sure the Photoelectric Sensor PS is square to the conveyor Make sure the PS is high enough off of the conveyor surface that it will not get false triggers from any part of the conveyor Mak...

Page 292: ...mination will light 5 Once the camera has been identified select its mounting position from the Cam era Position drop down list 6 Click Update to save the configuration Operating Mode In the menu tree...

Page 293: ...ice Settings Since each camera is mounted separately each AV500 camera in a system must be calibrated separately There will be a different Device Settings branch in the menu tree for each camera in an...

Page 294: ...Acceptance Test AV500 Static Calibration Static calibration is used to set up and calibrate the camera while the conveyor is sitting still 1 Navigate to Modify Settings Device Settings Camera N Mount...

Page 295: ...rget at the maximum distance from the camera Make sure the checker board grid is centered within the green alignment area Make sure the Conveyor Direction arrow is pointing in the direction the convey...

Page 296: ...AV500 CALIBRATION 276 AV500 2D CAMERA 4 Step 2 5 Mounting Calibration Measurements at the Far Distance appears Top Conveyor Direction...

Page 297: ...ure the distance from the side of the belt to the Calibration Target 6 Measure the distance from the Photo Sensor or Position Sensor which ever is closer to the camera to the Calibration Target 7 Meas...

Page 298: ...the minimum distance and measure X Y and Z references X is the distance from the side of the belt to the Calibration Target Y is the distance from the Photo Sensor or Position Sensor which ever is cl...

Page 299: ...AV500 CALIBRATION PRODUCT REFERENCE GUIDE 279...

Page 300: ...ave and Exit button 16 Verify Other Camera Checks Confirm communication with host Serial if applicable Ethernet if applicable Confirm Protocol Index if applicable Observe the System in Action Confirm...

Page 301: ...solution for cleaning exit window Soft cotton swabs or Use to clean illumination exit window Due to the complex and application specific nature of these installations AV500 camera systems must be set...

Page 302: ...exterior cleaning procedure may be performed without removing the camera from the mounting structure 1 Switch off the conveyor 2 Switch off the camera system by disconnecting the power source 3 Clean...

Page 303: ...appearing on the deflection mirrors The cleaning pro cedure should be performed without removing the mirror from the mounting structure 1 Switch off the conveyor 2 Switch off the camera system 3 Revi...

Page 304: ...the photoelectric sensor s lens using the denatured alcohol solution and a cotton swab or lens paper 4 Clean the reflector using the denatured alcohol solution and a cotton swab or lens paper 5 Verify...

Page 305: ...ot over tighten 2 Check all wiring connections to the CBX connection box Tighten any loose connec tions as necessary Do not over tighten 3 Check all cabling conduit for signs of wear damage Repair rep...

Page 306: ...field replaceable part Request spare part number 8900006713 Instructions are included Replacing the SD Card If you are replacing a non working AV500 in your array remove the SD card from a non working...

Page 307: ...CT REFERENCE GUIDE 287 Replace the existing SD card with the new one and push to insert the new card Close the hinged door and re tighten the screw 3 Remove the SD Card by lightly pushing in the card...

Page 308: ...This chapter provides detailed specifications for the AV500 Camera Systems It provides specific information on Electrical Features Optical Features Reading Features Human Machine Interface Software F...

Page 309: ...connector Fieldbus All common Fieldbus communications supported through various Field bus modules installed in the CBX800 connection box OPTICAL FEATURES Frame Rate Up to 32 frames sec Sensor Type CMO...

Page 310: ...mils PDF 0 127 mm 6 6 mils Data Matrix 0 195 mm 7 5 mils ENVIRONMENTAL FEATURES Temperature Operating 20 to 50 C 4 to 122 F Storage 30 to 70 C 22 to 158 F Relative Humidity 95 non condensing Vibratio...

Page 311: ...91 525 91 525 91 Far Left 932 204 1142 261 1350 317 1476 350 1686 405 2000 489 Far Right 932 204 1142 261 1350 317 1476 350 1686 405 2000 489 Near Right 525 91 525 91 525 91 525 91 525 91 525 91 Near...

Page 312: ...36 644 708 816 822 Range x FOV Y Range x FOV Y Range x FOV Y Range x FOV Y Range x FOV Y Range x FOV Y Near Left 900 91 900 91 900 91 900 91 900 91 900 91 Far Left 1956 215 2416 268 2600 290 0 0 0 0 0...

Page 313: ...sted to keep in mind the following rules Changes in the diaphragm aperture influence the depth of field reading distance range and the luminosity of the image Increasing the diaphragm aperture by one...

Page 314: ...ICAL FEATURES 294 AV500 2D CAMERA AV500 White Illumination 16 mm Range is measured from the back of the unit Camera mounted at a 15 degree angle Read area is for 1D codes at a minimum 1 1 Pixel per el...

Page 315: ...READING DIAGRAMS PRODUCT REFERENCE GUIDE 295 16mm F6 Application Example 20 mill code 128 640mm FOV 750mm DOF Focus set to 1800mm Belt speed 1 m s...

Page 316: ...ICAL FEATURES 296 AV500 2D CAMERA AV500 White Illumination 25 mm Range is measured from the back of the unit Camera mounted at a 15 degree angle Read area is for 1D codes at a minimum 1 1 Pixel per el...

Page 317: ...READING DIAGRAMS PRODUCT REFERENCE GUIDE 297 25mm F8 Application Example 12 mill code 128 400mm FOV 600mm DOF Focus set to 1725mm Belt speed 1 m s...

Page 318: ...TECHNICAL FEATURES 298 AV500 2D CAMERA 25mm F7 Application Example 13 mill code 128 520mm FOV 450mm DOF Focus set to 2150mm Exposure offset 140us Belt speed 2 5 m s...

Page 319: ...DIAGRAMS PRODUCT REFERENCE GUIDE 299 AV500 White Illumination 35 mm Range is measured from the back of the unit Camera mounted at a 15 degree angle Read area is for 1D codes at a minimum 1 1 Pixel per...

Page 320: ...TECHNICAL FEATURES 300 AV500 2D CAMERA 35mm F8 Application Example 10 mill code 128 640mm FOV 750mm DOF Focus set to 1800mm Belt speed 1 m s...

Page 321: ...NOTES...

Page 322: ...NOTES...

Page 323: ...NOTES...

Page 324: ...t no part of this documentation may be reproduced stored in or introduced into a retrieval system or transmitted in any form or by any means or for any purpose without the express written permission o...

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