Danfoss VLT FC 103 User Manual Download

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Operating Guide

VLT® Refrigeration Drive FC 103

110-800 kW, D9h-D10h and E5h-E6h Enclosed Drives

drives.danfoss.com

Summary of Contents for VLT FC 103

Page 1: ...Operating Guide VLT Refrigeration Drive FC 103 110 800 kW D9h D10h and E5h E6h Enclosed Drives drives danfoss com...

Page 2: ......

Page 3: ...Enclosed Drive 16 Drive Identification 18 Identifying the Drive and Its Options 18 Enclosure Size Identification 19 Type Code Identification 20 Power Ratings Weight and Dimensions 27 Control Compartm...

Page 4: ...m Cross reference 50 Split Shipment Wiring Harnesses 51 Connecting Wiring Harnesses 51 D10h Wiring Harness 52 E5h Wiring Harness 56 E6h Wiring Harness 62 Control Compartment Wiring 68 Safety Precautio...

Page 5: ...ptimization 101 Configuring Automatic Motor Adaptation 101 Testing Before System Start up 101 Testing Motor Rotation 101 Testing Encoder Rotation 101 Starting Up the Drive for the First Time 102 Param...

Page 6: ...rating Mode 118 Status Messages Reference Site 118 Status Messages Operation Status 119 Maintenance and Service 121 Warnings and Alarms 121 Troubleshooting 138 Specifications 141 Electrical Data 141 E...

Page 7: ...Molded case Circuit Breakers 160 Enclosure Dimensions 161 Pedestal Dimensions 161 D9h Enclosed Drive Exterior Dimensions 161 D10h Enclosed Drive Exterior Dimensions 162 E5h Enclosed Drive Exterior Dim...

Page 8: ...n search filter type 3Adocumentation 1 3 Manual Version This manual is regularly reviewed and updated All suggestions for improvement are welcome The original language of this manual is English Table...

Page 9: ...rating ADN compliance For more information on compliance with the European Agreement concerning International Carriage of Dangerous Goods by In land Waterways ADN refer to section ADN compliant Instal...

Page 10: ...l engineers or persons who have received training from qualified electrical engineers and are suitably ex perienced to operate devices systems plant and machinery in accordance with pertinent laws and...

Page 11: ...oltage when connected to AC mains input Failure to perform installation start up and maintenance by qualified personnel can result in death or serious injury Only qualified personnel must perform inst...

Page 12: ...re symbol yellow triangle on the drive can result in serious burns Be aware that internal components such as busbars may be extremely hot even after the drive has been powered off Do not touch exterio...

Page 13: ...cables with the optional dU dt filter Provide sinusoidal output with optional sine wave filter The enclosed drive is designed for residential industrial and commercial environments in accordance with...

Page 14: ...1 2 4 5 3 Illustration 2 Possible Configurations for a D10h Enclosed Drive 1 Input filter cabinet passive harmonic filter or line re actor 2 Input power options cabinet 1 3 Drive cabinet 4 Sine wave...

Page 15: ...Input filter cabinet passive harmonic filter or line re actor 2 Input power options cabinet 3 Drive cabinet 4 Sine wave filter cabinet 5 Control compartment 6 dU dt filter cabinet AQ357954340588en 000...

Page 16: ...e Options 1 Passive harmonic filter PHF 2 Line reactor 3 Non fusible disconnect 4 Fusible disconnect 5 Molded case circuit breaker MCCB 6 Mains contactor 7 dU dt filter 8 Common mode filter 9 Sine wav...

Page 17: ...onic filter PHF 2 Line reactor 3 Non fusible disconnect 4 Fusible disconnect 5 Molded case circuit breaker MCCB 6 Mains contactor 7 dU dt filter 8 Common mode filter 9 Sine wave filter 10 Drive module...

Page 18: ...and specific options are used throughout this guide whenever procedures or components differ based on the drive and its options Use the following steps to identify the enclosed drive Procedure Locate...

Page 19: ...T AQUA Drive 302 VLT AutomationDrive 4 Low harmonic filter option if any 5 Mains voltage 4 380 480 V 5 380 500 V 7 525 690 V 6 Model power rating 7 Build date wwy where ww the week and y the last digi...

Page 20: ...harmonic Filter Codes Character position Code Description 7 T None P Passive filter THDi 5 50 Hz H Passive filter THDi 8 50 Hz L Passive filter THDi 5 60 Hz U Passive filter THDi 8 60 Hz Table 7 Main...

Page 21: ...hp Table 10 Drive Module PCB Coating Codes Character position Code Description 13 C Coated PCB R Coated PCB ruggedized Table 11 Plinth Pedestal Codes Character position Code Description 14 1 100 mm hi...

Page 22: ...reactor circuit breaker MCCB MG AC reactor mains contactor MH AC reactor non fusible disconnect mains contactor Table 14 Output Filter Codes Character position Code Description 18 X None D dU dt filte...

Page 23: ...out 1 Back in back out C Back in top out D Bottom in back out N None Table 19 Auxiliary Function Codes Character posi tion Code Description 23 24 AX No auxiliary options A1 AC socket cabinet light A2...

Page 24: ...ocket cabinet light motor heater control insulation monitor AP Extended I O terminals cabinet heater AQ Extended I O terminals motor heater control AR Extended I O terminals insulation monitor AS Exte...

Page 25: ...utton safely limited speed TTL encoder DE Indicator lights and reset button STO SS1 with emergency push button safely limited speed HTL encoder Table 23 A Option Codes Character position Code Descript...

Page 26: ...No C option software 4 VLT Motion Control MCO 305 Table 26 C1 Option Codes Character position Code Description 33 X No C1 option 5 VLT Advanced Cascade Controller MCO 102 R VLT Extended Relay Card MC...

Page 27: ...rotection rating IP21 NEMA 1 IP54 NEMA 12 IP21 NEMA 1 IP54 NEMA 12 IP21 NEMA 1 IP54 NEMA 12 IP21 NEMA 1 IP54 NEMA 12 Drive cabinet D9h D10h E5h E6h Height mm in 1 2100 82 7 2100 82 7 2100 82 7 2100 82...

Page 28: ...2 164 362 164 362 164 362 1 Cabinet height includes standard 100 mm 3 9 in pedestal A 200 mm 7 9 in or 400 mm 15 8 in pedestal is optional 2 Without options 3 The E5h and E6h enclosures contain 2 sine...

Page 29: ...2 1 9 Illustration 8 Exterior Door of Control Compartment Shown with All Options 1 Local control panel LCP 2 Emergency push button 3 Fault indicator light 4 Run indicator light 5 Insulation fault ind...

Page 30: ...or details on how to use the NLCP see the product specific programming guide A Display area Each display readout has a parameter associated with it The information shown on the LCP can be customized f...

Page 31: ...ndicator lights Indicator lights identify the drive status and provide a visual notification of warning or fault conditions Table 36 LCP Indicator Lights Callout Indicator LED Function D1 On Green Act...

Page 32: ...g references closed loop single zone and multizone applications Q4 Smart Setup Q4 Smart Setup guides the user through typical parameter settings used to configure 1 of the following 3 applications Mec...

Page 33: ...ge parameter values e30bf204 10 O Operation Display 1 Load and Motor 2 Brakes 3 Reference Ramps 0 0 0 00 A Main Menu 1 1 Illustration 11 Main Menu View AQ357954340588en 000201 130R0881 33 Danfoss A S...

Page 34: ...low high voltages 5 Output voltage frequency and current at low high voltages 6 Discharge time N O T I C E WARRANTY Removing the nameplate from the drive results in loss of warranty 4 2 Split Shipmen...

Page 35: ...in standby mode reduces the risk of condensation as long as the power dissipation keeps the circuitry free of moisture N O T I C E EXTREME AMBIENT CONDITIONS Hot or cold temperatures compromise unit p...

Page 36: ...cifies that if a spark occurs it is contained in a protected area Class e prohibits any occurrence of a spark Motors with class d protection Does not require approval Special wiring and containment ar...

Page 37: ...e available to redirect the airflow based on individual needs 4 8 Airflow Rates Table 39 Airflow Rates for D9h Enclosure Cabinet Back channel fan m3 hr cfm Drive module top fan m3 hr cfm Cabinet door...

Page 38: ...ts may cause death personal injury or property damage Ensure that the lifting equipment is in proper working condition Check the weight of the drive and verify that the lifting equipment can safely li...

Page 39: ...Rittal back cover from each cabinet Secure the back side of the cabinets to one another using the back brackets See Illustration 14 Secure the front side of the cabinets to one another using the front...

Page 40: ...Points for Cabinets 1 Front brackets 2 Back brackets e30bu133 10 Illustration 15 Connecting the Lifting Eyelet Between Cabinets AQ357954340588en 000201 130R0881 40 Danfoss A S 2020 09 Mechanical Inst...

Page 41: ...to install the enclosure Do not install the enclosure in an airtight space The drive receives approxi mately 5 10 of intake air from the front of the cabinet Measure the duct openings in the back of t...

Page 42: ...e floor Use the 4 mounting points at the base of the pedestal Use the 2 mounting points at the front base of the pedestal and the 2 mounting points at the upper back of the cabinet Use the 2 mounting...

Page 43: ...ple e30bu147 11 Illustration 18 Cabinet Mounting Points A The 4 mounting points at the base of the pedestal B The 2 mounting points at the front base of the ped estal C The 2 mounting points at the up...

Page 44: ...t Failure to run output motor cables separately or use shielded cables could result in death or serious injury Run output motor cables separately or use shielded cables Simultaneously lock out all the...

Page 45: ...d ends increase the shield impedance at higher frequencies which reduces the shield effect and increases the leak age current Use integrated shield clamps instead of twisted shield ends N O T I C E SH...

Page 46: ...8 7 10 9 4 11 13 4 4 6 15 90 DC BR B M AIN S L1 L2 L3 91 92 93 RELA Y 1 RELA Y 2 99 LC UV W MOTOR Illustration 19 Example of Proper EMC Installation AQ357954340588en 000201 130R0881 46 Danfoss A S 20...

Page 47: ...stripped 13 Common ground busbar Follow local and national requirements for cabinet grounding 14 Brake resistor 15 Terminal box 16 Connection to motor 17 Motor 18 EMC cable gland N O T I C E EMC INTER...

Page 48: ...17 XD2 16 XD2 15 XD2 14 XD2 18 XD2 13 XD2 12 XD2 11 XD2 10 XD2 9 XD2 8 XD2 7 XD2 6 cabinet V 97 W 98 240 V AC 2A 400 V AC 2A 240 V AC 2A 400 V AC 2A Brake temp RS485 PNP Source COM RS485 61 N RS485 69...

Page 49: ...5 XD2 14 XD2 18 XD2 13 XD2 12 XD2 11 XD2 10 XD2 9 XD2 8 XD2 7 XD2 6 cabinet V 97 W 98 240 V AC 2A 400 V AC 2A 240 V AC 2A 400 V AC 2A Brake temp RS485 PNP Source COM RS485 61 N RS485 69 P RS485 68 RS4...

Page 50: ...Serial Communication Digital Input Output Analog Input Output and Relay Terminals Cross reference 1 User accessible terminals control compartment 2 Serial communication terminals drive module 3 Analo...

Page 51: ...t For the dU dt filter option the unattached filter cables are bundled inside the dU dt filter cabinet Connect the unat tached cable ends to the motor terminals within the drive cabinet Connect the in...

Page 52: ...binet D10h Drive Cabinet 1 DC link harness to fan supply in output filter cabinet 2 Cabinet heater supply harness to output filter cabi net 3 Additional terminal connections 4 Thermal protection wirin...

Page 53: ...connections 2 Thermal protection wiring harness to drive cabinet 3 DC link harness to fan supply in drive cabinet 4 Cabinet heater supply harness to drive cabinet 5 Motor cables U V W to motor termin...

Page 54: ...t Shipment Electrical Connections Top Exit Cabinet 1 Motor cables U V W to motor terminals U V W in drive cabinet AQ357954340588en 000201 130R0881 54 Danfoss A S 2020 09 Electrical Installation VLT Re...

Page 55: ...nections 2 Thermal protection wiring harness to drive cabinet 3 DC link harness to fan supply in drive cabinet 4 Cabinet heater supply harness to drive cabinet 5 Motor cables U V W to motor terminals...

Page 56: ...tor 2 supply harness to input power op tions cabinet only with PHF option 4 Input terminal cables R S T to mains terminals R S T in the input power options cabinet 5 Output terminal cables L1R L2S L3T...

Page 57: ...connections 2 Thermal protection wiring harness to drive cabinet 3 DC link harness to fan supply in drive cabinet 4 Cabinet heater supply harness to drive cabinet 5 Motor cables U V W to motor termin...

Page 58: ...t Shipment Electrical Connections Top Exit Cabinet 1 Motor cables U V W to motor terminals U V W in drive cabinet AQ357954340588en 000201 130R0881 58 Danfoss A S 2020 09 Electrical Installation VLT Re...

Page 59: ...l connections 2 Thermal protection wiring harness to drive cabinet 3 DC link harness to fan supply in drive cabinet 4 Cabinet heater supply harness to drive cabinet 5 Motor cables U V W to motor termi...

Page 60: ...to motor terminals U V W in output filter cabinet 2 DC link harness to fan supply in output filter cabinet 3 Cabinet heater supply harness to output filter cabi net 4 Additional terminal connections...

Page 61: ...ntactor 1 supply harness to input filter cabi net only with PHF option 5 Mains cables R S T to input terminals R S T in the input filter cabinet 6 Mains cables L1R L2S L3T to output terminals L1R L2S...

Page 62: ...tor 2 supply harness to input power op tions cabinet only with PHF option 4 Input terminal cables R S T to mains terminals R S T in the input power options cabinet 5 Output terminal cables L1R L2S L3T...

Page 63: ...connections 2 Thermal protection wiring harness to drive cabinet 3 DC link harness to fan supply in drive cabinet 4 Cabinet heater supply harness to drive cabinet 5 Motor cables U V W to motor termin...

Page 64: ...t Shipment Electrical Connections Top Exit Cabinet 1 Motor cables U V W to motor terminals U V W in drive cabinet AQ357954340588en 000201 130R0881 64 Danfoss A S 2020 09 Electrical Installation VLT Re...

Page 65: ...onnections 2 Thermal protection wiring harness to drive cabinet 3 DC link harness to fan power supply in drive cabinet 4 Cabinet heater supply harness to drive cabinet 5 Motor cables U V W to motor te...

Page 66: ...e input filter cabi net 4 Cabinet heater supply harness to input filter cabinet 5 PHF contactor 1 supply harness to input filter cabi net only with PHF option 6 PHF contactor 2 supply harness to input...

Page 67: ...ness to PHF cabinet only with PHF option 5 PHF contactor 2 supply harness to PHF cabinet only with PHF option 6 Mains cables R S T to input terminals R S T in the input filter cabinet 7 Mains cables L...

Page 68: ...VOLTAGE The mains disconnect switch does not disconnect the external voltage supply Failure to disconnect the external voltage supply before touching any components in the control compartment can res...

Page 69: ...18 14 20 19 21 22 3 A 6 7 8 9 24 25 26 1 10 11 A 12 13 4 5 23 27 Illustration 40 Layout of Control Compartment Interior with All Options AQ357954340588en 000201 130R0881 69 Danfoss A S 2020 09 Electri...

Page 70: ...set XDY 24 Option C2 terminal block set XDF 25 Basic I O terminal block and option A B D card ter minal block set XD2 26 Door components terminal block set XDJ 27 Grounding clamp for the shield termi...

Page 71: ...put 2 Feedback 9 Common for analog input 5 7 4 Relay Terminals Table 46 Relay Terminal Descriptions XD2 terminal Parameter Default setting Description 21 22 23 Parameter 5 40 Function Relay 0 0 No ope...

Page 72: ...compartment 67 XD2 40 66 XD2 41 63 XD2 42 62 XD2 43 CS XD2 44 Table 49 Option A Terminal Connections for VLT EtherNet IP MCA 121 VLT Modbus TCP MCA 122 VLT POWERLINK MCA 123 VLT EtherCAT MCA 124 Optio...

Page 73: ...DF 4 X46 5 XDF 5 X46 6 XDF 6 X46 7 XDF 7 X46 8 XDF 8 X46 9 XDF 9 X46 10 XDF 10 X46 11 XDF 11 X46 12 XDF 12 X46 13 XDF 13 X46 14 XDF 14 X47 1 XDF 21 X47 2 XDF 22 X47 3 XDF 23 X47 4 XDF 24 X47 5 XDF 25...

Page 74: ...30 X67 11 XDF 31 X67 12 XDF 32 X66 1 XDF 1 X66 2 XDF 2 X66 3 XDF 3 X66 4 XDF 4 X66 5 XDF 5 X66 6 XDF 6 X66 7 XDF 7 X66 8 XDF 8 X66 9 XDF 9 X66 10 XDF 10 X66 11 XDF 11 X66 12 XDF 12 X66 13 XDF 13 X66...

Page 75: ...in the drive 5 7 6 2 Auxiliary Voltage Transformer Table 55 Auxiliary Supply Type Codes for Auxiliary Voltage Transformer Character position Code Description 21 2 230 V AC internal 4 230 V AC internal...

Page 76: ...nternal 8 120 V AC internal 24 V DC internal 9 120 V AC external 24 V DC internal The 24 V DC external supply option enables other auxiliary options to be connected to a 24 V DC supply within the cont...

Page 77: ...Type B The default voltage is 230 V AC IEC variant and 115 V AC UL variant When using an external supply the maximum output power is 450 VA IEC variant and 230 VA UL variant When using a transformer s...

Page 78: ...t extended I O terminals cabinet heater motor heater control insula tion monitor AL AC socket cabinet light cabinet heater motor heater control AM AC socket cabinet light cabinet heater insulation mon...

Page 79: ...or heater control insulation monitor AQ Extended I O terminals motor heater control AS Extended I O terminals cabinet heater motor heater control AU Extended I O terminals cabinet heater motor heater...

Page 80: ...monitor AT Extended I O terminals cabinet heater insulation monitor AU Extended I O terminals cabinet heater motor heater control insulation monitor AV Extended I O terminals motor heater control insu...

Page 81: ...le and routed out to the terminal block set XD2 in the control compartment The emergency push button is wired between terminals XD2 10 and XD2 19 Activating the emergency push button prevents the unit...

Page 82: ...ns If the enclosed drive is not configured with an input filter or input power option connect the mains to the drive module Otherwise connect the mains to the input power option Procedure Strip a sect...

Page 83: ...he terminals in accordance with the specifications shown in 10 11 Fastener Torque Ratings Example e30bu172 10 1 2 4 3 Illustration 48 Connection Points for Mains to Input Power Option Enclosed Drive C...

Page 84: ...als disconnect option is shown 5 Grounding bar 5 8 3 Connecting the Drive Module to the Motor Procedure Strip a section of the outer cable insulation Fasten a connector cable lug to the end of the str...

Page 85: ...the specifications shown in 10 11 Fastener Torque Ratings Example e30bu171 10 1 3 4 5 6 2 Illustration 50 Connection Points for Drive Module to Motor E6h Model Shown 1 Lower cover 2 DC terminals 3 Ter...

Page 86: ...V and W If the enclosed drive has 1 sine wave filter cabinet run 1 set of motor cables to the cabinet If the enclosed drive has 2 sine wave filter cabinets run 2 sets of motor cables 1 set to each si...

Page 87: ...lation Fasten a connector cable lug to the end of the stripped cable Create an electrical connection between the cable shield and ground by securing the stripped wire under the cable clamp Connect the...

Page 88: ...atings Example e30bu175 10 1 2 4 5 6 3 Illustration 52 Connection Points for the dU dt Filter to Motor 1 Upper cover 2 Lower cover 3 Factory installed power cables from the drive mod ule 4 Factory ins...

Page 89: ...cable lug to the end of the stripped cable Connect the ground cable to the nearest grounding terminal Tighten the terminals in accordance with the specifications shown in 10 11 Fastener Torque Rating...

Page 90: ...en NH1GG50V250 1 250 6 8 250 500 gG gL N132 Mersen NH2GG50V315 2 315 7 315 500 gG gL N160 Mersen NH2GG50V355 2 355 8 5 355 500 gG gL N200 Mersen NH3GG50V425 3 425 10 425 500 gG gL N250 Mersen NH3AGG50...

Page 91: ...The table values are calculated using correction factors for a 40 C 104 F ambient operating condition and using cables with a minimum insulation rating of 90 C 194 F Table 67 Recommended Fuse Ratings...

Page 92: ...E FACTORY INSTALLED OPTIONAL EQUIPMENT Do not remove factory installed wiring to terminal XD2 14 If the drive does not run refer to the documentation for the optional equipment that is wired into term...

Page 93: ...r settings to match the specifications of the pro tocol making more protocol specific parameters available Option cards for the drive are available to provide more communication protocols See the opti...

Page 94: ...the correct settings for the D9h and D10h enclosures can result in the AC drive overheating resulting in damage to the AC drive and its surroundings E5h and E6h enclosures are not required to use a s...

Page 95: ...overload FLA I1 Time delay t1 is selected as 12 s for 6 times of I1 Short circuit instant trip setting I is followed Short circuit trip with time delay S is ignored with the factory settings Short ci...

Page 96: ...ded or in 3 separate metallic conduits for high frequency interference isolation Control wiring Check for broken or damaged wires and loose connections Check that control wiring is isolated from high...

Page 97: ...he unit interior is free of dirt metal chips moisture and corrosion Verify that all installation tools have been removed from unit interior For enclosures with an IP20 Chassis protection rating ensure...

Page 98: ...proceed ing Repeat this procedure after the voltage correction Ensure that any optional equipment wiring matches the installation requirements Ensure that all operator devices are in the OFF position...

Page 99: ...ect Parameter Data Set and press OK Select Q3 2 Open Loop Settings and press OK Select Q3 21 Analog Reference and press OK Select parameter 3 02 Minimum Reference Set the minimum internal drive refere...

Page 100: ...ype 3Dtools Procedure Press Main Menu on the LCP Select 0 Operation Display and press OK Select 0 0 Basic Settings and press OK Select parameter 0 03 Regional Settings and press OK Select 0 Internatio...

Page 101: ...AMA Procedure Press Main Menu Select 1 Load and Motor and press OK Select 1 2 Motor Data and press OK Select parameter 1 29 Automatic Motor Adaptation AMA and press OK Select 1 Enable complete AMA and...

Page 102: ...the speed range Ensure that the system is working as intended by checking the sound and vibration levels of the motor Remove the external run command 7 5 Parameter Settings 7 5 1 Parameter Setting Ove...

Page 103: ...o turn off Apply power to the unit Default parameter settings are restored during start up Start up takes slightly longer than normal After alarm 80 Drive initialized appears press Reset 7 5 4 Restori...

Page 104: ...l Input 2 Coast inverse Default value Notes comments Set parameter group 1 2 Motor Data according to motor nameplate Terminal 27 in the parameter title corresponds to terminal XD2 14 in the control co...

Page 105: ...urrent 4 mA Parameter 6 13 Terminal 53 High Current 20 mA Parameter 6 14 Terminal 53 Low Ref Feedb value 0 Hz Parameter 6 15 Terminal 53 High Ref Feedb Value 50 Hz Default value Notes comments D IN 37...

Page 106: ...s D IN 37 is an option Terminal 18 in the parameter title corresponds to terminal XD2 12 in the control compartment Terminal 27 in the parameter title corresponds to terminal XD2 14 in the control com...

Page 107: ...sponds to terminal XD2 8 in the control compartment Table 77 Wiring Configuration for Analog Voltage Feedback Transducer 3 wire Parameters 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10V A IN A I...

Page 108: ...nds to terminal XD2 8 in the control compartment 8 1 5 Wiring Configuration Run Stop Table 79 Wiring Configuration for Run Stop Command with External Interlock Parameter 24 V 24 V D IN D IN D IN COM D...

Page 109: ...ameter 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10V A IN A IN COM A OUT COM R1 R2 e30bu083 10 XD2 10 XD2 11 XD2 12 XD2 13 XD2 18 XD2 14 XD2 15 XD2 16 XD2 17 XD2 19 XD2 6 XD2 7 XD2 8 XD2 9 XD2...

Page 110: ...the parameter title corresponds to terminal XD2 19 in the control compartment e30bu101 10 Speed Start Stop XD2 12 Illustration 59 Wiring Configuration for Start Stop Command with Safe Torque Off Tabl...

Page 111: ...igital Input 17 Preset ref bit 1 Parameter 3 10 Preset Reference Preset ref 0 25 Preset ref 1 50 Preset ref 2 75 Preset ref 3 100 Default value Notes comments D IN 37 is an option Terminal 18 in the p...

Page 112: ...85 Table 86 Wiring Configuration for RS485 Network Connection Parameter e30bu089 10 XD2 10 XD2 11 XD2 12 RS485 Function Setting Parameter 8 30 Protocol FC Parameter 8 31 Address 1 Parameter 8 32 Baud...

Page 113: ...artment 8 1 10 Wiring for Regeneration Table 88 Wiring Configuration for Regeneration Parameters 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10V A IN A IN COM A OUT COM XD2 10 XD2 11 XD2 12 XD2 1...

Page 114: ...SL Controller Action 32 Set digital out A low Parameter 5 40 Function Relay 80 SL digital output A Default value Notes comments If the limit in the feedback monitor is exceeded warning 90 Feedback Mo...

Page 115: ...RPM 8 1 13 Wiring Configuration for Single or Multiple Refrigeration Fans Pumps The SmartStart guides through the process of setting up of a refrigeration condenser fan or pump Enter data about the c...

Page 116: ...96 97 95 93 FC 103 M M M Cables Ltot max 40 mm 12 18 55 27 Motors insulation class B minimum Alarm 54 Start e30bd823 10 Illustration 63 Pressure Control in Closed Loop Standalone System Single Fan or...

Page 117: ...ressor Pack P0 e30ba807 10 Illustration 64 P0 Pressure Transmitter AC Drive Supply 1 2 AKS33 12 18 27 20 37 55 54 U V W e30ba808 12 Illustration 65 How to Connect the FC 103 and AKS33 for Closed Loop...

Page 118: ...uires external commands to execute functions The start stop commands are sent via the control terminals and or the serial communication Hand The navigation keys on the LCP can be used to control the d...

Page 119: ...ent low The drive output current is below the limit set in parameter 4 52 Warning Speed Low DC hold DC hold is selected in parameter 1 80 Function at Stop and a stop command is active The motor is hel...

Page 120: ...is supplied by the external 24 V Protection md Protection mode is active The unit has detected a critical status an overcurrent or overvoltage To avoid tripping the switching frequency is reduced to...

Page 121: ...for loose terminal connections excessive dust buildup and so on at regular intervals Replace worn or damaged parts with Danfoss authorized parts For service and support contact the local Danfoss supp...

Page 122: ...n the output A trip lock can only be canceled by disconnecting mains removing the cause of the fault and reconnect ing the drive Restart is prevented until the trip state is canceled by activating res...

Page 123: ...rm an input terminal signal test 9 3 4 WARNING ALARM 3 No Motor Cause No motor is connected to the output of the drive 9 3 5 WARNING ALARM 4 Mains Phase Loss Cause A phase is missing on the supply sid...

Page 124: ...when the counter reaches 100 if parameter 1 90 Motor Thermal Protection is set to trip options The fault occurs when the motor runs with more than 100 overload for too long Troubleshooting Check for m...

Page 125: ...3 15 ALARM 14 Earth Ground Fault Cause There is current from the output phase to ground either in the cable between the drive and the motor or in the motor itself The current transducers detect the g...

Page 126: ...nnected 9 3 20 WARNING ALARM 21 Parameter Error Cause The parameter is out of range The parameter number is shown in the display Troubleshooting Set the affected parameter to a valid value 9 3 21 WARN...

Page 127: ...Cause The brake transistor is monitored during operation and if a short circuit occurs the brake function is disabled and a warning is issued The drive is still operational but since the brake transi...

Page 128: ...3 30 ALARM 32 Motor Phase W Missing Cause Motor phase W between the drive and the motor is missing Troubleshooting W A R N I N G HIGH VOLTAGE AC drives contain high voltage when connected to AC mains...

Page 129: ...ment 783 Parameter value outside of minimum maximum limits 1024 1284 Internal fault Contact the Danfoss supplier or Danfoss service department 1299 The option software in slot A is too old 1300 The op...

Page 130: ...ubleshooting Check the load connected to terminal 29 or remove the short circuit connection Check parameter 5 00 Digital I O Mode and parameter 5 02 Terminal 29 Mode 9 3 40 WARNING 42 Ovrld X30 6 7 Tr...

Page 131: ...The supply on the power card is out of range There are 3 supplies generated by the switch mode supply SMPS on the power card 24 V 5 V 18 V Troubleshooting Check for a defective power card 9 3 45 WARN...

Page 132: ...roubleshooting Contact the Danfoss supplier 9 3 56 WARNING 59 Current Limit Cause The current is higher than the value in parameter 4 18 Current Limit Troubleshooting Ensure that the motor data in par...

Page 133: ...when the output drops below the maximum limit 9 3 60 WARNING 64 Voltage Limit Cause The load and speed combination demands a motor voltage higher than the actual DC link voltage 9 3 61 WARNING ALARM...

Page 134: ...temperature reaches an acceptable level and the digital input from MCB 112 is deactivated perform 1 of the following Send a reset signal via bus or digital I O Press Reset 9 3 68 ALARM 72 Dangerous F...

Page 135: ...nd motor Check feedback connections from motor encoder to drive Select motor feedback function in parameter 4 30 Motor Feedback Loss Function Adjust the tracking error band in parameter 4 35 Tracking...

Page 136: ...the fan is spinning at power up or whenever the mixing fan is turned on The mixing fan fault can be configured as a warning or an alarm in parameter 14 53 Fan Monitor Troubleshooting Cycle power to t...

Page 137: ...23 FPC Updating Cause The alarm is generated when the fan power card reports it has an invalid PUD The control card attempts to update the PUD A subsequent alarm can result depending on the update See...

Page 138: ...is defective Contact supplier Intermittent display Overloaded supply SMPS due to improper control wir ing or a fault within the AC drive To rule out a problem in the control wiring disconnect all cont...

Page 139: ...oop operation check settings in parameter group 20 0 Feedback Motor runs rough Possible overmagnetization Check for incorrect motor settings in all motor parameters Check motor settings in parameter g...

Page 140: ...Contact the supplier AC drive accel eration prob lems Motor data are entered incor rectly If warnings or alarms occur refer to the Warnings and Alarms section Check that motor data are entered correc...

Page 141: ...6 Continuous kVA at 480 V kVA 165 208 262 313 384 463 Maximum input current Continuous at 400 V A 204 251 304 381 463 567 Continuous at 460 480 V A 183 231 291 348 427 516 Maximum number and size of c...

Page 142: ...efficiency direc tive Options and customer load can add up to 30 W to the losses though usually a fully loaded control card and options for slots A and B each add only 4 W 2 Measured using 5 m 16 4 f...

Page 143: ...overtemperature trip C F 150 302 150 302 150 302 150 302 150 302 Sine wave filter overtemperature trip C F 150 302 150 302 150 302 150 302 150 302 1 Typical power loss is at normal conditions and expe...

Page 144: ...Continuous kVA at 550 V kVA 125 147 183 230 276 327 380 448 Continuous kVA at 575 V kVA 131 154 191 241 289 343 398 448 Continuous kVA at 690 V kVA 157 185 230 289 347 411 478 538 Maximum input curre...

Page 145: ...efficiency IE IE3 border line Lower efficiency motors add to the power loss in the drive Applies to dimension ing of drive cooling If the switching frequency is higher than the default setting the po...

Page 146: ...AWG 4x127 4x250 mcm 4x127 4x250 mcm 4x185 4x350 mcm 4x185 4x350 mcm 4x185 4x350 mcm Mains with contactor mm2 AWG 4x127 4x250 mcm 4x127 4x250 mcm 4x185 4x350 mcm 4x185 4x350 mcm 4x185 4x350 mcm Motor...

Page 147: ...0 600 V Supply terminals L1 L2 L3 Supply voltage 1 380 480 500 V 10 525 690 V 10 Supply frequency 50 60 Hz 5 Maximum imbalance temporary between mains phases 3 0 of rated supply voltage 2 True power f...

Page 148: ...Design Guide 2 Determined according to IEC 61800 9 2 at Rated load 90 rated frequency Switching frequency factory setting Switching pattern factory setting 10 5 Motor and Control Cables Maximum motor...

Page 149: ...lly isolated from the supply voltage PELV and other high voltage terminals 10 6 3 Control Card 24 V DC Output Terminal number XD2 10 XD2 11 Output voltage 24 V 1 3 V Maximum load 200 mA The 24 V DC su...

Page 150: ...terminals XD2 15 XD2 16 XD2 17 4 kHz Voltage level See Control Input Output and Control Data Maximum voltage on input 28 V DC Input resistance Ri Approximately 4 k Pulse input accuracy 0 1 1 kHz Maxi...

Page 151: ...d 50 V DC 2 A Maximum terminal load DC 13 on 24 26 NC inductive load 24 V DC 0 1 A Minimum terminal load on 21 23 NC 21 22 NO 24 26 NC 24 25 NO 24 V DC 10 mA 24 V AC 20 mA Environment according to EN...

Page 152: ...The RS485 serial communication circuit is galvanically isolated from the supply voltage PELV 10 6 13 Control Card Performance Scan interval 1 ms 10 7 Filter Specifications 10 7 1 Passive Harmonic Filt...

Page 153: ...ent section The line reactor configuration varies depending on the enclosure and voltage re quired Table 101 Line Reactor Configuration for D9h D10h and E5h E6h Enclosures 380 480 V Enclosure Model Im...

Page 154: ...y without derating 0 60 Hz Minimum switching frequency 2 kHz for 380 480 V 1 5 kHz for 525 690 V Maximum switching frequency Nominal switching frequency Overvoltage category OVC III as defined in IEC6...

Page 155: ...d circuit breakers ensure that possible damage to the drive is limited to inside the unit Danfoss recommends fuses on the supply side as protection For further information see Application Note Fuses a...

Page 156: ...00 A 600 V Mersen P N A4BY800 A4BY1000 A4BY1000 A4BY1100 A4BY1200 Table 105 Panel Fuses for N110 N315 Models 525 690 V N110 N132 N160 N200 N250 N315 IEC Type gG 250 A 690 V 250 A 690 V 250 A 690 V 315...

Page 157: ...400 A 1000 V 580 A 1000 V 500 A 1000 V Eaton P N XTCE400M22A XTCE400M22A XTCE400M22A XTCE400M22A XTCE400M22A XTCE500M22A UL 185 A 1000 V 185 A 1000 V 185 A 1000 V 400 A 1000 V 400 A 1000 V 580 A 1000...

Page 158: ...N110 N315 Models 380 480 V N110 N132 N160 N200 N250 N315 IEC 400 A 690 V 400 A 690 V 400 A 690 V 630 A 690 V 630 A 690 V 630 A 690 V ABB P N OS400D30P OS400D30P OS400D30P OS630D30P OS630D30P OS630D30...

Page 159: ...00 V 400 A 600 V 630 A 600 V 630 A 600 V 630 A 600 V ABB P N OT400E30 OT400E30 OT400E30 OT630E30 OT630E30 OT630E30 UL 400 A 690 V 400 A 690 V 400 A 690 V 600 A 690 V 600 A 690 V 800 A 690 V ABB P N OT...

Page 160: ...00 A 600 V ABB P N T5L400 T5L400 T5L400 T6L800 T6L800 T6L800 UL 400 A 690 V 400 A 690 V 400 A 690 V 600 A 690 V 600 A 690 V 800 A 690 V ABB P N T5L400BW T5L400BW T5L400BW T6L600BW T6L600BW T6L800BW Ta...

Page 161: ...25 690 V N710 N800 IEC 1250 A 690 V 1250 A 690 V ABB P N T7L1250LSPR23 1 DS LS T7L1250LSPR23 1 DS LS UL 1200 A 600 V 1200 A 600 V ABB P N T7L1200PR231 P T7L1200PR231 P 10 9 Enclosure Dimensions 10 9 1...

Page 162: ...23 6 2 2 1 3 4 5 600 23 6 2 600 23 6 600 23 6 Illustration 73 Dimensions for D10h Enclosure with Standard Pedestal 1 Passive harmonic filter line reactor cabinet 2 Options cabinet provided when more t...

Page 163: ...6 600 23 6 600 23 6 Illustration 74 Dimensions for E5h Enclosure with Standard Pedestal 1 Passive harmonic filter line reactor cabinet 2 Options cabinet 3 E5h drive cabinet 4 Sine wave cabinet 5 dU dt...

Page 164: ...6 600 23 6 600 23 6 Illustration 75 Dimensions for E6h Enclosure with Standard Pedestal 1 Passive harmonic filter line reactor cabinet 2 Options cabinet 3 E6h drive cabinet 4 Sine wave cabinet 5 dU dt...

Page 165: ...torque when fastening an electrical connection results in a bad electrical connection To ensure correct torque use a torque wrench Table 128 Fastener Torque Ratings Location Bolt size Torque Nm in lb...

Page 166: ...AEO Automatic energy optimization ACP Application control processor AMA Automatic motor adaptation AWG American wire gauge CPU Central processing unit CSIV Customer specific initialization values CT...

Page 167: ...nce Lq Motor q axis inductance LC Inductor capacitor LCP Local control panel LED Light emitting diode LOP Local operation pad mA Milliamp MCB Miniature circuit breakers MCCB Molded case circuit breake...

Page 168: ...de power supply S N Serial number STO Safe Torque Off TLIM Torque limit UM N Nominal motor voltage V Volt VVC Voltage vector control Xh Motor main reactance 11 3 International North American Default P...

Page 169: ...meter 5 10 Terminal 18 Digital Input 7 External Interlock Parameter 5 31 Terminal 29 Digital Output 188 AHF Capacitor Connect Parameter 14 51 DC link Compensation 0 Off Table 132 Parameter Settings fo...

Page 170: ...RF3 1L1 3 1L1 3 QB1 3 3 3 PE PE CA5 1 CA5 2 TA1 1 B CA3 1 PU1 PE U V W MA1 3 3 PE M QB8 3 QB7 I I 3 L1 3 PE e30bu196 10 Illustration 77 Electrical Power Flow for D9h D10h Enclosures AQ357954340588en 0...

Page 171: ...s contactor QB2 Mains fused disconnect QB8 Mains disconnect MA7 dU dt and sine wave filter fans MA8 PHF fans RF2 Sine wave filter inductor CA4 Sine wave filter capacitor RF1 dU dt filter inductor CA3...

Page 172: ...A1 3 3 PE M QB8 3 QB7 I I 3 QA2 1 CA5 1 CA5 2 QA2 2 CA5 3 CA5 4 RF4 1 RF4 2 RF4 3 RF4 4 R1 1 R1 2 R1 3 R1 4 L1 3 PE PE PE e30bu197 10 Illustration 78 Electrical Power Flow for E5h E6h Enclosures AQ357...

Page 173: ...customer side TA1 Drive module LCP Local control panel 11 6 Input Power Option Losses 11 6 1 Contactor Losses Table 135 Power Losses for Contactor Option 380 480 V Losses Shown in Watts Model 380 440...

Page 174: ...V NO HO NO HO N110 71 49 57 40 N132 89 59 76 48 N160 131 90 121 76 N200 142 91 119 83 N250 155 105 132 88 N315 233 155 193 132 N355 188 156 151 127 N400 202 158 168 127 N450 233 176 194 168 N500 282...

Page 175: ...s Model 380 440 V 441 480 V NO HO NO HO N110 8 6 7 5 N132 13 8 11 7 N160 19 13 17 11 N200 29 19 25 17 N250 44 29 37 25 N315 65 44 54 37 N355 25 21 20 17 N400 32 25 26 20 N450 36 27 30 26 N500 43 36 34...

Page 176: ...HO N110 25 18 20 14 N132 38 25 32 20 N160 56 38 51 32 N200 54 35 45 32 N250 80 54 68 45 N315 120 80 100 68 N355 62 52 50 42 N400 80 62 66 50 N450 92 70 77 66 N500 112 92 88 77 N560 92 73 74 57 Table 1...

Page 177: ...1704 1511 N250 1814 1704 1814 1704 N315 2242 1814 1980 1814 N355 2302 2242 2242 1980 N400 2498 2302 2302 2242 N450 2613 2498 2498 2302 N500 2838 2613 2613 2498 N560 3160 2838 2838 2613 Table 144 Power...

Page 178: ...190 N200 514 327 429 300 N250 834 565 710 472 N315 1251 834 1036 710 N355 713 593 573 480 N400 914 713 757 573 N450 1054 795 878 757 N500 1402 1158 1101 964 N560 1774 1402 1434 1101 Table 146 Power Lo...

Page 179: ...3 N315 3484 2322 2885 1978 N355 3179 2643 2556 2141 N400 4075 3179 3375 2556 N450 4699 3547 3913 3375 N500 3902 3225 3066 2685 N560 4939 3902 3991 3066 Table 148 Power Losses for Sine wave Filter Opti...

Page 180: ...690 V N560 3603 2772 3296 2536 N630 4027 3603 4027 3296 N710 5909 4406 5406 4027 N800 8018 5906 7330 5406 AQ357954340588en 000201 130R0881 180 Danfoss A S 2020 09 Appendix VLT Refrigeration Drive FC...

Page 181: ...AQ357954340588en 000201 130R0881 181 Danfoss A S 2020 09 Appendix VLT Refrigeration Drive FC 103 Operating Guide...

Page 182: ...rinted material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequential changes...

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