CTE ZED 23.2 JH Use And Maintenance Manual Download Page 7

 

Use and maintenance manual 

ZED 23.2 JH 

 

Code n°UM0260_GB 

5

1.4  Modifications and integrations 

This manual is in compliance with the Standards and Regulations in force at the 
date of marketing the machine and therefore must not be considered inadequate 
or out-of-date in the case of new integrations or modifications implemented by 
new legal provisions, updating of Standards or new know-how acquired. 
However,  the  manufacturer  reserves  the  right  to  send  the  owner  any 
modifications  or  integrations  deemed  appropriate  relative  to  the  products 
marketed  previously.  To  make  this  service  easier,  it  is  indispensable  to  inform 
the manufacturer of any ownership transfer of the machine. 

1.5  Standards and Laws applied 

The machine has been designed and built in compliance with the European Directives 
regarding  safety  and  the  harmonisation  of  the  legislations  of  Member  States, 
specifically,  the  2006/42/EC  –  2004/108/EC  -    2006/95/EC  –  2000/14/EC  Directives, 
where applicable. 

1.6  Classification  

This  machine  is  designed  for  lifting  and  moving  people  and  equipment  within  the 
maximum  capacity  allowed  by  the  platform  (EWP)  towards  the  positions  within  the 
work area. The work platform can only be accessed from the ground through the gate. 
The  limits  for  use  are  described  in  this  manual.  Any  method  and  condition  of  use 
outside of the use limits described in the manual, not declared by the manufacturer is 
prohibited.  The  machine  is  designed  for  a  declared  number  of  work  cycles  equal  to 
100,000 and with heavy duty working conditions (e.g. 10 years, 50 working weeks, 40 
hours per week, 5 cycles per hour).  
The platform must undergo a complete overhaul and check by the manufacturer within 
the  number  of  cycles  declared.  In  the  event  of  particularly  heavy  duty  use,  the 
overhaul  must  be  brought  forward.  A  check  every  2,000  hours  is  recommended  and 
an overhaul at least every 5,000 hours. 

1.7  After-sales assistance and spare parts 

To  request  extraordinary  maintenance,  repairs  or  to  request  spare  parts,  contact the 
nearest  authorised  after-sales  centre,  which  has  qualified  staff  and  the  equipment 
suitable  to  perform  the  necessary  interventions.  For  further  information,  contact  the 
After-sales Service. 

 

After-sale & Spare-parts Service: Tel. +39 0464 48 50 50

 

 

 

ATTENTION: 

use original manufacturer’s spare-parts only for a correct operation 

and optimized machine life.

 

 

 After-sale & Spare-parts Service: Tel. +39 0464 48 50 50

 

Always state the models and serial number of the machine when requesting spare 
parts. 

 
 

Summary of Contents for ZED 23.2 JH

Page 1: ...Use and maintenance manual AERIAL WORK PLATFORM ZED 23 2 JH SERIAL N REV 00 ED 12 2014 CODE UM0260_GB...

Page 2: ......

Page 3: ...2 6 Noise 12 2 7 Vibrations 12 2 8 Gas emissions 12 2 9 Elementi principali Errore Il segnalibro non definito 2 9 1 Key 12 2 10 Safety devices 13 2 10 1 Emergency stop buttons 13 2 10 2 Maximum press...

Page 4: ...6 Parking 30 4 3 7 Underrun anti collision bar Errore Il segnalibro non definito 4 3 8 Work platform centre LED Errore Il segnalibro non definito 4 4 Emergency manoeuvres 31 4 4 1 Work platform emerg...

Page 5: ...5 9 3 Overload device in the work platform 42 5 9 4 Load cell calibration procedure 42 5 10 Stickers position 44 5 11 Troubleshooting 46 5 12 Demolition and disposal 47 6 FACSIMILE OF CE DECLARATION O...

Page 6: ...2 Purpose and limits of the manual ATTENTION The purpose of this manual is to describe the machine and the use declared by the manufacturer to illustrate the main technical features to supply the oper...

Page 7: ...e work area The work platform can only be accessed from the ground through the gate The limits for use are described in this manual Any method and condition of use outside of the use limits described...

Page 8: ...to comply with the manufacturer s instructions regarding use and maintenance of the machine improper use of the machine failure to comply with the Safety Legislation regarding safety and the Highway C...

Page 9: ...TENTION used to describe procedures or instructions which if not carried out correctly cause injury or damage to the machine NOTE used to indicate important information PROHIBITION indicates actions o...

Page 10: ...r of manufacture Stated on the CE plate Manufacturer CTE S p a Via Caproni 7 Z I 38068 ROVERETO TN Italy Identification plate The identification plate is riveted to the turret on the machine and repro...

Page 11: ...the telescopic boom This is activated by a hydraulic cylinder The work platform is anchored to the articulated boom jib This has a hydraulic jack rotation device The work platform is kept horizontal b...

Page 12: ...estra 65 sinistra Work platform dimensions 700 x 1400 x 1100 mm Maximum accepted lateral manual force 40 daN Electric plant voltage 12 V Electro hydraulic proportional Proporzionali elettroidraulici H...

Page 13: ...Use and maintenance manual ZED 23 2 JH Code n UM0260_GB 11 2 5 Work area...

Page 14: ...e of vibrations to which the hand arm system is exposed is less that 2 5 m sec the weighted mean square value in frequency of acceleration to which the body is exposed is less than 0 5 m sec 2 8 Gas e...

Page 15: ...sure declared 2 10 3 Block valve on the cylinders fig 2 10 4 One positioned on every outrigger cylinder pos 1 fig 2 10 4 one on the telescopic boom lifting cylinder one on the telescopic boom extensio...

Page 16: ...st position 2 10 9 Outriggers end run at rest One end run over every outrigger When the stabilisers have fully retracted the red indicator light on the cabin panel switches off and the limit switch in...

Page 17: ...contact control 11 Rear left stabiliser indicator light and ground contact control 12 Front left stabiliser indicator light and ground contact control ATTENTION the outrigger LEDs switch on when the...

Page 18: ...it to activate manoeuvres from the platform control panel then carry out the required manoeuvres using the proportional levers Manoeuvres are stopped as soon as you remove the foot from the switch 2 1...

Page 19: ...n 2 11 5 PTO control The insertion control of the power take off depends on the truck model On some vehicles the power take off engagement is electrical In these cases there is a button on the dashboa...

Page 20: ...door environments with insufficient ventilation little or insufficient lighting the lighting must be sufficient to cover the entire work area and allow the stickers on the machine to be read along wit...

Page 21: ...in the technical specifications on the plate on the machine Do not operate if the slope of the land or its gradient exceeds 3 It is prohibited to exceed the maximum capacity of the work platform and t...

Page 22: ...ten operators working outside the platform at a height to the platform s safety rope connection It is prohibited to sir on or climb onto the work platform guard rail It is prohibited to use ladders sc...

Page 23: ...he operator INSTRUCTION RULES FOR THE OPERATOR 1 The equipment can only be used by trained staff in charge 2 Never exceed the maximum capacity accepted 3 It is mandatory to use the safety belts and th...

Page 24: ...o contact with boom articulations during closure The risk areas are indicated with stickers 3 8 Individual protection devices 3 8 1 Harness system OBLIGATION All the people occupying the work platform...

Page 25: ...r the check use and adjustment of the system OBLIGATION Use only devices that are well kept and in good working order Moreover the devices must be approved and bear the conformity CE mark Please refer...

Page 26: ...sing the machine check the work area only use the machine for the functions it has been designed for OBLIGATION it is mandatory to comply with the national Standards in force the Safety Standards made...

Page 27: ...a see chap 2 5 Check if there are any obstacles or overhead lines in the work area that may hinder or restrict machine use check that there is enough fuel in the vehicle s tank check that the use and...

Page 28: ...ully home activate the control lever positioned between the seats fig 4 3 1 in the ENGAGEMENT position the power take off LED switches on pos 1 fig 4 3 2 and an acoustic signal is activated if the tru...

Page 29: ...nsions discharged with all four outriggers resting on suitable ground ATTENTION LED switch on does not indicate the correct stabilisation of the truck This is determined by the spirit level ATTENTION...

Page 30: ...see tab chap 3 3 Pay attention during boom movements ascent and descent rotation Do not lean out of or grip onto the external part of the work platform NOTA If you wish to stop the engine once you hav...

Page 31: ...tches off and the manoeuvre stops automatically 6 seconds check that the jib is positioned on the support descend from the work platform carefully insert the key into the ground control selector switc...

Page 32: ...3 8 in the DISCONNECT position release the clutch pedal the red power take off LED pos 1 fig 4 3 9 switches off and the acoustic warning is deactivated Before starting make sure the circulation docume...

Page 33: ...black blocking knob ATTENTION whenever you notice that the basket is not level with respect to horizontal lower the basket to the ground and descend from it Restore the safe condition horizontal bask...

Page 34: ...ever fixed in the turret by loosening the black blocking knob insert the handle into the manual pump remove the lead seal from the pos 1 fig 4 4 3 outriggers basket control diverter valve positioned n...

Page 35: ...manual before loading or towing the machine Check the load capacity of the ramp and lorry where the machine will be loaded Do not lift the platform by the boom when loading the machine onto the lorry...

Page 36: ...idered an integral part of the machine and must therefore accompany the same for its entire life span until final dismantling The Control register must be made available for the competent surveillance...

Page 37: ...nd then wash with oil or hot water removing residues with compressed air After grinding with abrasive bodies wash the parts thoroughly or subject them to a jet of compressed air making sure that all a...

Page 38: ...round O O O O O 5 9 1 Check safety devices Emergency stop O O O O O 5 9 1 Test the end run switches O O O O O 5 9 2 Power supply differential test in basket O O O O O 10 1 Over loading device test O O...

Page 39: ...ce of the endothermic engine follow the instructions indicated in the manufacturer s manual for the truck 5 6 Hydraulic plant The hydraulic plant is made up from different components that require main...

Page 40: ...drain cap and fill the tank Tank capacity 28 litres fig 6 5 9 Specifications AGIP OSO 32 Viscosity at 40 C 30 mm s Viscosity at 100 C 5 3 mm s Viscosity index 106 Flow point 30 C ATTENTION do not dis...

Page 41: ...le operando come segue Switch on the push button panel plugging it into the appropriate socket in the frame activate the jib lifting control lever pos 2 fig 6 1 1 keeping the lever activated activate...

Page 42: ...pressure water jet machine complying with the following precautions do not exceed 70 use neutral detergents do not use solvents or petrol stay at a suitable distance with the nozzle do not aim the jet...

Page 43: ...ove the grease Restore with a slight layer of a 50 Agip F1 GR MU2 grease and 50 hydraulic oil Agip OSO32 mixture applied with a brush 5 8 4 Lubrication of the rotation reducer Every six months or ever...

Page 44: ...e at a time and check that the boom does not operate 5 9 3 Overload device in the work platform The efficiency of this device must be tested before every use Stabilise the machine for testing Position...

Page 45: ...is message means waiting for the recalibration of the zero Switch the system into rest position empty basket and press SW1 key to obtain the value of zero If the load value is between 10 with respect...

Page 46: ...Use and maintenance manual ZED 23 2 JH Code n UM0260_GB 44 5 10 Stickers position Check the legibility and the correct positioning of the stickers as indicated in the figure...

Page 47: ...Use and maintenance manual ZED 23 2 JH Code n UM0260_GB 45...

Page 48: ...Re calibrate the valve Remove it and clean it and then re mount it with new metal gaskets Replace the valve Replace the pump Irregular functioning of the hydraulic cylinder Oil seeps between the two c...

Page 49: ...mble the machine and dispose of parts pursuant to the laws in force in the country where the machine is being demolished It is also possible to contact the manufacturer regarding demolition If the mac...

Page 50: ...Use and maintenance manual ZED 23 2 JH Code n UM0260_GB 48 7 HYDRAULIC PLANT LAYOUT...

Page 51: ...Use and maintenance manual ZED 23 2 JH Code n UM0260_GB 49 8 ELECTRIC WIRING DIAGRAM...

Page 52: ...begin to break scattered white caps 4 moderate breeze 11 16 20 28 Raises dust and loose paper small branches are moved Small waves becoming longer numerous whitecaps 5 fresh breeze 17 21 29 38 Small t...

Page 53: ...h NOTE the bulb is low voltage and the plant is equipped with transformer 10 3 Air water supply piping It is an automatic hose reel faired in plastic with moveable fixing bracket suitable for use with...

Page 54: ...e can be equipped with an auxiliary electric pump powered by electric current for use in work environments where the use of the endothermic engine is not allowed ATTENTION it is prohibited to use the...

Page 55: ...Use and maintenance manual ZED 23 2 JH Code n UM0260_GB 53 230V electrical plug on the turret 230V electric socket on work platform Electric pump Electric pump control board...

Page 56: ...se and maintenance manual ZED 23 2 JH Code n UM0260_GB 54 MANUFACTURED BY CTE S p a Via Caproni 7 Z I 38068 ROVERETO TN Italy Tel 39 0464 48 50 50 Fax 39 0464 48 50 99 www ctelift com info ctelift com...

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