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CTE ZED 23.2 JH, Use And Maintenance Manual, Page: 1 / 56

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CTE ZED 23.2 JH Use And Maintenance Manual Download Page 1

 

 

 

Use 

and maintenance 

manual

 

 

 

 

AERIAL WORK PLATFORM 

ZED 23.2 JH

 

 
 

SERIAL N°……….. 

 

 

 
REV. 00 ED. 12/2014 

 

 

 

          CODE UM0260_GB 

Summary of Contents for ZED 23.2 JH

Page 1: ...Use and maintenance manual AERIAL WORK PLATFORM ZED 23 2 JH SERIAL N REV 00 ED 12 2014 CODE UM0260_GB...

Page 2: ......

Page 3: ...2 6 Noise 12 2 7 Vibrations 12 2 8 Gas emissions 12 2 9 Elementi principali Errore Il segnalibro non definito 2 9 1 Key 12 2 10 Safety devices 13 2 10 1 Emergency stop buttons 13 2 10 2 Maximum press...

Page 4: ...6 Parking 30 4 3 7 Underrun anti collision bar Errore Il segnalibro non definito 4 3 8 Work platform centre LED Errore Il segnalibro non definito 4 4 Emergency manoeuvres 31 4 4 1 Work platform emerg...

Page 5: ...5 9 3 Overload device in the work platform 42 5 9 4 Load cell calibration procedure 42 5 10 Stickers position 44 5 11 Troubleshooting 46 5 12 Demolition and disposal 47 6 FACSIMILE OF CE DECLARATION O...

Page 6: ...2 Purpose and limits of the manual ATTENTION The purpose of this manual is to describe the machine and the use declared by the manufacturer to illustrate the main technical features to supply the oper...

Page 7: ...e work area The work platform can only be accessed from the ground through the gate The limits for use are described in this manual Any method and condition of use outside of the use limits described...

Page 8: ...to comply with the manufacturer s instructions regarding use and maintenance of the machine improper use of the machine failure to comply with the Safety Legislation regarding safety and the Highway C...

Page 9: ...TENTION used to describe procedures or instructions which if not carried out correctly cause injury or damage to the machine NOTE used to indicate important information PROHIBITION indicates actions o...

Page 10: ...r of manufacture Stated on the CE plate Manufacturer CTE S p a Via Caproni 7 Z I 38068 ROVERETO TN Italy Identification plate The identification plate is riveted to the turret on the machine and repro...

Page 11: ...the telescopic boom This is activated by a hydraulic cylinder The work platform is anchored to the articulated boom jib This has a hydraulic jack rotation device The work platform is kept horizontal b...

Page 12: ...estra 65 sinistra Work platform dimensions 700 x 1400 x 1100 mm Maximum accepted lateral manual force 40 daN Electric plant voltage 12 V Electro hydraulic proportional Proporzionali elettroidraulici H...

Page 13: ...Use and maintenance manual ZED 23 2 JH Code n UM0260_GB 11 2 5 Work area...

Page 14: ...e of vibrations to which the hand arm system is exposed is less that 2 5 m sec the weighted mean square value in frequency of acceleration to which the body is exposed is less than 0 5 m sec 2 8 Gas e...

Page 15: ...sure declared 2 10 3 Block valve on the cylinders fig 2 10 4 One positioned on every outrigger cylinder pos 1 fig 2 10 4 one on the telescopic boom lifting cylinder one on the telescopic boom extensio...

Page 16: ...st position 2 10 9 Outriggers end run at rest One end run over every outrigger When the stabilisers have fully retracted the red indicator light on the cabin panel switches off and the limit switch in...

Page 17: ...contact control 11 Rear left stabiliser indicator light and ground contact control 12 Front left stabiliser indicator light and ground contact control ATTENTION the outrigger LEDs switch on when the...

Page 18: ...it to activate manoeuvres from the platform control panel then carry out the required manoeuvres using the proportional levers Manoeuvres are stopped as soon as you remove the foot from the switch 2 1...

Page 19: ...n 2 11 5 PTO control The insertion control of the power take off depends on the truck model On some vehicles the power take off engagement is electrical In these cases there is a button on the dashboa...

Page 20: ...door environments with insufficient ventilation little or insufficient lighting the lighting must be sufficient to cover the entire work area and allow the stickers on the machine to be read along wit...

Page 21: ...in the technical specifications on the plate on the machine Do not operate if the slope of the land or its gradient exceeds 3 It is prohibited to exceed the maximum capacity of the work platform and t...

Page 22: ...ten operators working outside the platform at a height to the platform s safety rope connection It is prohibited to sir on or climb onto the work platform guard rail It is prohibited to use ladders sc...

Page 23: ...he operator INSTRUCTION RULES FOR THE OPERATOR 1 The equipment can only be used by trained staff in charge 2 Never exceed the maximum capacity accepted 3 It is mandatory to use the safety belts and th...

Page 24: ...o contact with boom articulations during closure The risk areas are indicated with stickers 3 8 Individual protection devices 3 8 1 Harness system OBLIGATION All the people occupying the work platform...

Page 25: ...r the check use and adjustment of the system OBLIGATION Use only devices that are well kept and in good working order Moreover the devices must be approved and bear the conformity CE mark Please refer...

Page 26: ...sing the machine check the work area only use the machine for the functions it has been designed for OBLIGATION it is mandatory to comply with the national Standards in force the Safety Standards made...

Page 27: ...a see chap 2 5 Check if there are any obstacles or overhead lines in the work area that may hinder or restrict machine use check that there is enough fuel in the vehicle s tank check that the use and...

Page 28: ...ully home activate the control lever positioned between the seats fig 4 3 1 in the ENGAGEMENT position the power take off LED switches on pos 1 fig 4 3 2 and an acoustic signal is activated if the tru...

Page 29: ...nsions discharged with all four outriggers resting on suitable ground ATTENTION LED switch on does not indicate the correct stabilisation of the truck This is determined by the spirit level ATTENTION...

Page 30: ...see tab chap 3 3 Pay attention during boom movements ascent and descent rotation Do not lean out of or grip onto the external part of the work platform NOTA If you wish to stop the engine once you hav...

Page 31: ...tches off and the manoeuvre stops automatically 6 seconds check that the jib is positioned on the support descend from the work platform carefully insert the key into the ground control selector switc...

Page 32: ...3 8 in the DISCONNECT position release the clutch pedal the red power take off LED pos 1 fig 4 3 9 switches off and the acoustic warning is deactivated Before starting make sure the circulation docume...

Page 33: ...black blocking knob ATTENTION whenever you notice that the basket is not level with respect to horizontal lower the basket to the ground and descend from it Restore the safe condition horizontal bask...

Page 34: ...ever fixed in the turret by loosening the black blocking knob insert the handle into the manual pump remove the lead seal from the pos 1 fig 4 4 3 outriggers basket control diverter valve positioned n...

Page 35: ...manual before loading or towing the machine Check the load capacity of the ramp and lorry where the machine will be loaded Do not lift the platform by the boom when loading the machine onto the lorry...

Page 36: ...idered an integral part of the machine and must therefore accompany the same for its entire life span until final dismantling The Control register must be made available for the competent surveillance...

Page 37: ...nd then wash with oil or hot water removing residues with compressed air After grinding with abrasive bodies wash the parts thoroughly or subject them to a jet of compressed air making sure that all a...

Page 38: ...round O O O O O 5 9 1 Check safety devices Emergency stop O O O O O 5 9 1 Test the end run switches O O O O O 5 9 2 Power supply differential test in basket O O O O O 10 1 Over loading device test O O...

Page 39: ...ce of the endothermic engine follow the instructions indicated in the manufacturer s manual for the truck 5 6 Hydraulic plant The hydraulic plant is made up from different components that require main...

Page 40: ...drain cap and fill the tank Tank capacity 28 litres fig 6 5 9 Specifications AGIP OSO 32 Viscosity at 40 C 30 mm s Viscosity at 100 C 5 3 mm s Viscosity index 106 Flow point 30 C ATTENTION do not dis...

Page 41: ...le operando come segue Switch on the push button panel plugging it into the appropriate socket in the frame activate the jib lifting control lever pos 2 fig 6 1 1 keeping the lever activated activate...

Page 42: ...pressure water jet machine complying with the following precautions do not exceed 70 use neutral detergents do not use solvents or petrol stay at a suitable distance with the nozzle do not aim the jet...

Page 43: ...ove the grease Restore with a slight layer of a 50 Agip F1 GR MU2 grease and 50 hydraulic oil Agip OSO32 mixture applied with a brush 5 8 4 Lubrication of the rotation reducer Every six months or ever...

Page 44: ...e at a time and check that the boom does not operate 5 9 3 Overload device in the work platform The efficiency of this device must be tested before every use Stabilise the machine for testing Position...

Page 45: ...is message means waiting for the recalibration of the zero Switch the system into rest position empty basket and press SW1 key to obtain the value of zero If the load value is between 10 with respect...

Page 46: ...Use and maintenance manual ZED 23 2 JH Code n UM0260_GB 44 5 10 Stickers position Check the legibility and the correct positioning of the stickers as indicated in the figure...

Page 47: ...Use and maintenance manual ZED 23 2 JH Code n UM0260_GB 45...

Page 48: ...Re calibrate the valve Remove it and clean it and then re mount it with new metal gaskets Replace the valve Replace the pump Irregular functioning of the hydraulic cylinder Oil seeps between the two c...

Page 49: ...mble the machine and dispose of parts pursuant to the laws in force in the country where the machine is being demolished It is also possible to contact the manufacturer regarding demolition If the mac...

Page 50: ...Use and maintenance manual ZED 23 2 JH Code n UM0260_GB 48 7 HYDRAULIC PLANT LAYOUT...

Page 51: ...Use and maintenance manual ZED 23 2 JH Code n UM0260_GB 49 8 ELECTRIC WIRING DIAGRAM...

Page 52: ...begin to break scattered white caps 4 moderate breeze 11 16 20 28 Raises dust and loose paper small branches are moved Small waves becoming longer numerous whitecaps 5 fresh breeze 17 21 29 38 Small t...

Page 53: ...h NOTE the bulb is low voltage and the plant is equipped with transformer 10 3 Air water supply piping It is an automatic hose reel faired in plastic with moveable fixing bracket suitable for use with...

Page 54: ...e can be equipped with an auxiliary electric pump powered by electric current for use in work environments where the use of the endothermic engine is not allowed ATTENTION it is prohibited to use the...

Page 55: ...Use and maintenance manual ZED 23 2 JH Code n UM0260_GB 53 230V electrical plug on the turret 230V electric socket on work platform Electric pump Electric pump control board...

Page 56: ...se and maintenance manual ZED 23 2 JH Code n UM0260_GB 54 MANUFACTURED BY CTE S p a Via Caproni 7 Z I 38068 ROVERETO TN Italy Tel 39 0464 48 50 50 Fax 39 0464 48 50 99 www ctelift com info ctelift com...

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