Copley Controls XM2-230-20 Instruction Download

Page: 17 / 34

Signal

Axis A

Axis B

enc A

J12-36

J12-42

enc /A

J12-21

J12-27

enc B

J12-35

J12-41

enc /B

J12-20

J12-26

enc X

J12-34

J12-40

enc /X

J12-19

J12-25

+5V

32,17

J12-38,23

Sgnd

J12-31,16 J12-37,22

Shld

J12-1

Signal

Axis A

Axis B

Clk, MA+

J12-34

J12-40

/Clk, MA-

J12-19

J12-25

Dat, Sl+

J12-33

J12-39

/Dat, Sl-

J12-18

J12-24

+5V

J12-32,17 J12-38,23

Sgnd

J12-31,16 J12-37,22

Shld

J12-1

Signal

Axis A

Axis B

Dat

J12-33

J12-39

/Dat

J12-18

J12-24

+5V

J12-32,17 J12-38,23

Sgnd

J12-31,16 J12-37,22

Shld

J12-1

Input/Output

Select

MAX3097

MAX3032

A/B/X signals from

digital encoder

221

MA+

MA-

SL+

SL-

Frame Ground

J12

Full-duplex

Absolute encoder

Clk

Data

Master

Slave

V+

V-

+5V Out @ 500 mA

Signal Ground

130

+5V

Half-duplex

Absolute encoder

1.2k

220

SD+

SD-

+5V

J12

V+

V-

+5V Out

@ 500 mA

Dat

/Dat

Signal Ground

Cmd

D-R

Cmd

D-R

MAX3362B

Frame

Ground

Input/Output

Select

MAX3097

MAX3032

Data & Clk signals from

absolute encoder

RoHS

Xenus

PLUS

2-Axis

MACRO

XM2

Rev 01

Copley Controls, 20 Dan Road, Canton, MA 02021, USA

16-01419

Rev A

Page 17 of 34

The multi-mode port can operate as primary or secondary feedback from digital quad A/B/X or absolute encoders.

FeeDBACk FRoM ABSolUte enCoDeRS

Digital absolute encoder feedback as motor or load

encoder can come from absolute encoders, too.

Analog sin/cos and index signals are not supported

by the multi-port. the graphic to the right shows

half-duplex format but both full and half-duplex

operation are supported by the multi-port (see

below)

FUll-DUPleX enCoDeRS
SSi

BiSS

enDat

HAlF-DUPleX enCoDeRS
Absolute-A

Sanyo Denki Absolute-A

tamagawa Absolute-A

eMUlAteD qUAD A/B/X

MUlti-PoRt

FUll-DUPleX

SIGNAlS

HAlF-DUPleX

SIGNAlS

ABSolUte enCoDeR, FUll-DUPleX MoDe

ABSolUte enCoDeR, HAlF-DUPleX MoDe

FEEDBACK FROM DIGITAl QUADRATURE ENCODER
When operating in position mode the multi-mode port

can accept digital command signals from external

encoders. these can be used to drive cam tables, or

as master-encoder signals when operating in a master/

slave configuration.

MultI-Mode encoder port

Summary of Contents for XM2-230-20

Page 1: ...te A High resolution A D converters ensure optimal current loop performance Both isolated and high speed non isolated I O are provided For safety critical applications redundant power stage enable inp...

Page 2: ...k programmable pull up down per input to 5 Vdc ground SE Vin LO 2 3 Vdc Vin HI 2 7 Vdc VH 45 mV typ DIFF Vin LO 200 mVdc Vin HI 200 mVdc VH 45 mV typ IN6 9 16 19 Opto isolated single ended 15 30 Vdc c...

Page 3: ...ound internal PWM bridge faults I2 T Current limiting Programmable continuous current peak current peak time Motor over temperature Programmable input to disable drive when voltage is above or below a...

Page 4: ...trigger inverters multi mode encoder port As Input Digital quadrature encoder A A B B X X 121 terminating resistors between A A B B inputs 18 M counts sec post quadrature 4 5 M lines sec Digital absol...

Page 5: ...and 3 As a MACRO station or node the XM2 has eight available addresses as a motion con trol device These are 0 1 4 5 8 9 12 13 Addresses 2 3 6 7 10 11 are for I O stations and addresses 14 15 are res...

Page 6: ...and uses common modular cable to connect to the XM2 The connections are shown in the diagram below ASCII communications The Copley ASCII Interface is a set of ASCII format commands that can be used t...

Page 7: ...pass connections safety connector J6 installation J6 signals sto bypass muting In order for the PWM outputs of the XM2 to be activated current must be flowing through all of the opto couplers that are...

Page 8: ...4 14 IN5 15 Duty 0 100 Current or Velocity Polarity or Direction IN4 14 IN5 15 Current or Velocity No function IN4 14 IN5 15 Duty 50 50 no connection RoHS XenusPLUS 2 Axis MACRO XM2 Rev 01 Copley Cont...

Page 9: ...U CD differential commands 5V output 500 mA Signal Ground Enc B Enc X Enc X Enc X Enc S Enc S B X X S Enc A Incremental Encoder Absolute Encoder J12 Multi Port Frame Ground A S B A RoHS XenusPLUS 2 Ax...

Page 10: ...trols 20 Dan Road Canton MA 02021 USA 16 01419 Rev A Page 10 of 34 Vmax 5V 10 12V 24V 24V HS Inputs IN1 2 24 Vdc max PLC outputs are frequently current sourcing from 24V for driving grounded loads PC...

Page 11: ...IN9 IN16 IN17 IN18 IN19 24V 24 10 Vdc max These inputs work with current sourcing OR current sinking connections Connect the COMM to controller ground common for current sourcing connections and to 2...

Page 12: ...Tn 300mA max at 24 Vdc Vdc J9 OUTn 1 80 min 36V SSR RoHS XenusPLUS 2 Axis MACRO XM2 Rev 01 Copley Controls 20 Dan Road Canton MA 02021 USA 16 01419 Rev A Page 12 of 34 analog inputs isolated general p...

Page 13: ...er supply Programmable functions CME2 Default Setting for Brake Outputs OUT6 7 is Brake Active HI Active Brake is holding motor shaft i e the Brake is Active Motor cannot move No current flows in coil...

Page 14: ...ts Low differential voltage detection This is possible with very long cable runs and a fault will occur if the differential input voltage is 200mV 15kV ESD protection The 3097E has protection against...

Page 15: ...oder to a motion controller or control system The XEL drive provides a train of clock signals in differential format to the encoder which initiates the transmission of the position data on the subsequ...

Page 16: ...ld be sized for the continuous current rating of the motor Motor cabling should use twisted shielded conductors for CE compliance and to minimize PWM noise coupling into other circuits The motor cable...

Page 17: ...bsolute encoder RoHS XenusPLUS 2 Axis MACRO XM2 Rev 01 Copley Controls 20 Dan Road Canton MA 02021 USA 16 01419 Rev A Page 17 of 34 The multi mode port can operate as primary or secondary feedback fro...

Page 18: ...g Y cabling where the motor feedback cable has to split to connect to both controller and motor the buffered outputs reduce loading on the feedback cable that could occur if the motor encoder had to d...

Page 19: ...6 2 4 99k 5 1V IN7 3 4 99k 5 1V IN8 4 4 99k 5 1V IN9 5 24V 100p 10k 10k 74HC14 PullUp 5V PullDown 0V INx 5V 100p 10k 10k 74HC14 INx 5V 33n 10k 4 99k 74HC2G14 INx 5V RoHS XenusPLUS 2 Axis MACRO XM2 Re...

Page 20: ...4 99k 5 1V IN17 8 4 99k 5 1V IN18 9 4 99k 5 1V IN19 18 24V 24V GND 24V 100p 10k 10k 74HC14 PullUp 5V PullDown 0V INx 5V 100p 10k 10k 74HC14 INx 5V 33n 10k 4 99k 74HC2G14 INx 5V RoHS XenusPLUS 2 Axis M...

Page 21: ...current flows LO Output transistor is OFF no current flow OUTn 300mA max at 24 Vdc Vdc J9 OUTn 1 80 min 36V SSR RoHS XenusPLUS 2 Axis MACRO XM2 Rev 01 Copley Controls 20 Dan Road Canton MA 02021 USA...

Page 22: ...tive HI Active Brake is holding motor shaft i e the Brake is Active Motor cannot move No current flows in coil of brake CME2 I O Line States shows Output 6 or 7 as HI BRK Output voltage is HI 24V MOSF...

Page 23: ...e A Gnd 24 Vdc Axis A Brake Axis B Brake Xenus Plus 2 Axis Grounding tab BRUSHLESS MOTOR U V U V W BRUSH MOTOR RoHS XenusPLUS 2 Axis MACRO XM2 Rev 01 Copley Controls 20 Dan Road Canton MA 02021 USA 16...

Page 24: ...Motemp 4 3 2 1 Mot U Mot V Mot W Shield J3 J4 J5 2 3 1 24V Brake B 4 5 24V Brake A Gnd 24 Vdc Axis A Brake Axis B Brake Xenus Plus 2 Axis BRUSHLESS MOTOR U V U V W BRUSH MOTOR RoHS XenusPLUS 2 Axis MA...

Page 25: ...RoHS XenusPLUS 2 Axis MACRO XM2 Rev 01 Copley Controls 20 Dan Road Canton MA 02021 USA 16 01419 Rev A Page 25 of 34 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 26: ...J10 J11 S1 S2 J2 J3 J4 J5 J6 FEEDBACK A ISOLATED I O FEEDBACK B 24 24 A BRK B BRK 24V RTN SAFETY L1 L2 L3 L U V W U V W A B BRAKE MOTOR B MOTOR A REGEN POWER H XenusPlus AMP RoHS XenusPLUS 2 Axis MACR...

Page 27: ...gnal Gnd 31 Signal Gnd 2 Ref1 17 5V Out3 32 5V Out3 3 Ref1 18 A MultiEnc S 33 A MultiEnc S 4 Ref2 19 A MultiEnc X 34 A MultiEnc X 5 Ref2 20 A MultiEnc B 35 A MultiEnc B 6 Signal Gnd 21 A MultiEnc A 36...

Page 28: ...59 8 0 31 1 70 07 2 8 11 5 0 20 10 39 2 x 22 2 x 0 50 White TE 966144 1 15 0 59 8 0 31 1 40 06 2 5 10 4 7 19 10 39 A B C D E A B C D E A B C D E RoHS XenusPLUS 2 Axis MACRO XM2 Rev 01 Copley Controls...

Page 29: ...rt of a safety ground system Motor cases can be safety grounded either at the motor by earthing the frame or by grounding conductors in the motor cables that connect to J3 1 J4 1 These cables should b...

Page 30: ...ns Notes 1 Items marked with CE are required for standards conformance 2 In the end product installation a UL RC Recognized Component SPD Surge Protective Device type 1CA 2CA 3CA or a UL Listed VZCA S...

Page 31: ...motor and regen resistor housings also be connected to protective earth connection points located as close to the motor and regen resistor as possible In many applications the machine frame is used a...

Page 32: ...must be dissipated in the regen resistor Use 240 Vac 75J 43J 32 J Step 3 Divide the regen energy by the continuous power rating of 20 Watts to get the dwell time that can dissipate the regen energy i...

Page 33: ...3 3 588 5 417 137 6 5 617 142 68 8 86 225 04 234 7 9 240 4 83 19 4 75 19 RoHS XenusPLUS 2 Axis MACRO XM2 Rev 01 Copley Controls 20 Dan Road Canton MA 02021 USA 16 01419 Rev A Page 33 of 34 Units in mm...

Page 34: ...insertion extraction 231 series Wago 231 159 1 J6 Note 2 Safety Connector DE 9M 9 position standard male AMP Tyco 205204 4 9 AMPLIMITE HDP 20 Crimp Snap contacts 24 20AWG sel AU NI AMP Tyco 66506 9 1...

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Copley Controls XM2-230-20, Instruction

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