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Ta b l e o f C o n t e n t s l
i
Ta b l e o f C o n t e n t s
1-1
I n t r o d u c t i o n
Purpose of the user guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
How the guide is organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Using the Carousel Plus Dryer with your system . . . . . . . . . . . . . . . . . . . . . . . 1-3
Your responsibilities as a user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
ATTENTION: Read this so no one gets hurt . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
How to use the lockout device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
2-1
D e s c r i p t i o n
What is the Carousel Plus Dryer System? . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Typical applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
How the Carousel Plus Dryer System works . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Specifications: Carousel Plus D Series
Dehumidifying Dryers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
3-1
I n s t a l l a t i o n
Unpacking the boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Preparing for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Positioning the dryer on the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Removing the cable tie from the desiccant wheel
(W600-1000 models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Installing the regeneration exhaust cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Connecting the Process RTD probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Connecting the Setback RTD probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Installing the return air inlet and air outlet adapters . . . . . . . . . . . . . . . . . . . . 3-6
Connecting main power to the dryer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Opening the dryer doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Checking for proper airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Connecting the air hoses to a single hopper . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Connecting the air hoses to ResinWorks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Connecting the drying to the hopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Connecting the Dryer to ResinWorks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Connecting air hose adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Connecting the aftercooler/intercooler and optional precooler
(W600-1000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Connecting the aftercooler/aftercooler and optional precooler
Summary of Contents for Carousel Plus D Series
Page 6: ...iv l Table of Contents...
Page 20: ...2 8 l Description...
Page 40: ...3 8 l Installation...
Page 54: ...4 14 l Operation Control Function Flow Charts From the Login Logout screen Home Login Screen 3...
Page 90: ...4 50 l Operation...
Page 112: ...5 16 l Maintenance...
Page 208: ...C 46 l Appendix...