Maintenance
75
C2500CB-OM-EN-16
6.3
Maintenance Schedule
Maintenance Task
Interval - Every
✔
Page
Grease All Points Marked on the Grease Point Chart
100 OH
2 Months
109
Check All Electrical Connections/Terminals
250 Op
eratin
g Hou
rs
(O
H)
Check All Nuts And Bolts Are Present & Secure
Check All Instruments & Warning Devices
Check Operation of Brakes, Steering & Hydraulic Functions
6 Months
Check the Lights
6 Months
Check the Tyres
6 Months
Check all Hydraulic Cylinder Chrome Rods for Dirt & Damage
6 Months
Check the Routing of all Hoses, Pipes & Wires
Check Battery Electrolyte Levels
6 Months
93
Change Engine Oil & Filter Element
6 Months
47
Check Dry Air Filter – Clean or Replace Element If Required
6 Months
91
LPG Engine - Check Spark Plugs – Clean/Adjust If Required
Check Engine V-belt(s) For Wear & Tension
6 Months
90
Inspect & Lubricate Mast Chains, Measure Chain Stretch
6 Months
103
Grease Mast Channels
6 Months
101
Drain LPG Pressure Regulator/Vaporiser Oil Build-up
84
Torque All Wheel Nuts
74
Check Hydraulic Oil Level
500 Op
eratin
g Hou
rs
(O
H)
49
Check Engine Coolant Level and Concentration
86
Check Air Intake Hoses & Connections
2 Years
91
Check Engine Idle Speed
2 Years
Check Hydraulic Pump Mounting Bolts
Check Radiator & Fan – Clean Fins If Necessary
1 Year
Check Hydraulic Oil Cooler – Clean Fins If Necessary
1 Year
Check the Mast Bearings
106
Check the Mast Bearing Wear Pads and Adjust (If Applicable)
106
Check the Forks
1 Year
107
Check Swivel Slew Ring Bearings
Check the Overhead Guard
1 Year
Diesel Engine - Change Both Fuel Filters
1 Year
80
Change Hydraulic Suction Filter Element
1 Year
97
Change Hydraulic Return Filter Insert
1 Year
98
Change the LP Gas Inline Filter (If Fitted)
1 Year
82
Check Cold Starting Device(s) (If Applicable)
1000 OH
Check Engine Mounts and Mounting Bolts (tighten or replace)
Check Hydraulic System for Damage, Wear and Leaks
2 Years
Service the LP Gas Delivery System
2000 OH
Change Hydraulic Oil & Strainer Filter (In-Tank)
3-4 Years
99
Change the Hydraulic Tank Breather
100
Change the Coolant
2 Years
86
Perform the tasks in the maintenance schedule after the period of operating hours or
the calendar period as they first arise to keep the truck in optimum working condition.
