Contents
3
C2500CB-OM-EN-16
5.15
Loading & Unloading the Truck .................................................................. 58
5.16
Adjusting the Forks ...................................................................................... 65
5.17
Travelling Safely with a Load ...................................................................... 66
5.18
Driving on Slopes ........................................................................................ 67
5.19
Towing ......................................................................................................... 69
5.20
Mechanical Release of Park Brake .............................................................. 70
5.21
Diesel Particulate Filter (DPF)..................................................................... 70
Section 6: Maintenance ...............................................................................71
6.1
Basic Safety Instructions for Servicing and Inspection ............................... 71
6.2
First Inspection After 100 Operating Hours ................................................ 74
6.3
Maintenance Schedule ................................................................................. 75
6.4
Engine Oil System ....................................................................................... 76
6.5
Diesel Fuel System (If Applicable) .............................................................. 80
6.6
LP Gas System (If Applicable) .................................................................... 82
6.7
LP Gas Inline Filter (If Fitted) ..................................................................... 83
6.8
LP Gas Pressure Regulator .......................................................................... 84
6.8.1
Toyota Engine LP Gas Pressure Regulator Oil Build-Up ....................... 84
6.8.2
GM Engine LP Gas Pressure Regulator Oil Build-Up ............................ 85
6.9
Engine Cooling System ................................................................................ 86
6.10
Belt Drive System ........................................................................................ 90
6.11
Air Filter System .......................................................................................... 91
6.12
Battery Maintenance .................................................................................... 93
6.13
Hydraulic Oil System ................................................................................... 96
6.14
Mast Maintenance ...................................................................................... 101
6.15
Fork Maintenance ...................................................................................... 107
6.16
Grease Point Chart ..................................................................................... 109
Section 7: Technical ...................................................................................110
7.1
Checking the Charge Pressure ................................................................... 110
7.2
Valve Chest Pressure Settings ................................................................... 111
7.3
Steering & Hydraulic Functions Circuit .................................................... 113
7.4
Hydraulic Drive Circuit ............................................................................. 114
7.5
Fuses .......................................................................................................... 115
7.6
Relays ......................................................................................................... 116
7.7
PLC Details ................................................................................................ 117
7.8
PLC Diagnostics ........................................................................................ 120
Section 8: Appendices ...............................................................................122
8.1:
Certified LPG Engine Emission Control Warranty ................................... 123
8.2:
General Engine Warranty .......................................................................... 124
8.2
Warranty Registration Form ...................................................................... 125
8.4 Pre-Use Check Sheet .................................................................................. 126
