Cascade 100G User Manual Download Page 1

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cascade

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corporation

SER MANUAL

G-Series

Fork Positioner

Manual 6047782-R2 EN

Cascade is a Registered Trademark of Cascade Corporation

Page

INTRODUCTION

Special Definitions

OPERATION

Safety Rules

Industrial Lift Trucks

Handling

Loads

Fork Position & Sideshift Operation

Daily Inspection

Safe Operation and Maintenance

TRUCK REQUIREMENTS

Truck Settings

HYDRAULIC SUPPLY

Recommended Hydraulic Supply

INSTALLATION

Installation Procedures

PERIODIC MAINTENANCE

Daily

1000-Hour Maintenance

2000-Hour Maintenance

NAMEPLATE ICONS

CONTACTING CASCADE

back cover

CONTENTS

Models: 55G and 100G

Original Instructions

Summary of Contents for 100G

Page 1: ... Trucks 2 Handling Loads 3 Fork Position Sideshift Operation 3 Daily Inspection 4 Safe Operation and Maintenance 5 TRUCK REQUIREMENTS Truck Settings 6 HYDRAULIC SUPPLY Recommended Hydraulic Supply 7 INSTALLATION Installation Procedures 8 PERIODIC MAINTENANCE Daily 12 1000 Hour Maintenance 12 2000 Hour Maintenance 12 NAMEPLATE ICONS 13 CONTACTING CASCADE back cover CONTENTS Models 55G and 100G Orig...

Page 2: ...nce NOTE A statement preceded by NOTE is information that is handy to know and may make the job easier WARNING A statement preceded by WARNING is information that should be acted upon to prevent bodily injury A WARNING is always inside a ruled box Forks Sideshift Cylinder if equipped Fork Positioner Cylinders This Section contains operating instructions for the Cascade G Series Fork Positioner It ...

Page 3: ...eaching through mast No riders Motor off park lower load With load Tilt Raise No load Traveling empty 8 cm RAMPS TRAFFIC No parking on ramp Watch clearances No turning on ramp P STOP Slow for two way traffic Sound horn slow at intersection Wet floors Bumps Dips Workers Stops Sound horn slow at corner Observe P P ...

Page 4: ...nter load prior to traveling Limit sideshifting with raised load LOAD WEIGHT OPERATION Safety Rules Handling Loads Hoist down Tilt forward Hoist up Tilt Back AUXILIARY VALVE FUNCTIONS Fork Position Sideshift Operation Raise load prior to sideshifting FORK POSITION SIDESHIFT A Sideshift Left B Sideshift Right C Open Spread Forks D Close forks WARNING Truck control handle and attachment function act...

Page 5: ... problems to your supervisor See Service Manual for troubleshooting and repair procedures Cylinders and hoses for leaks Fasteners for tightness Forks for wear Upper Hook and Centering Tab for proper engagement Lower hooks for proper engagement Decals for legibility Fasteners for tightness ...

Page 6: ...gaging means shall be fully lowered controls neutralized and the brakes set to prevent movement A safe distance shall be maintained from the edge of ramps or platforms while on any elevated dock or platform or freight car Trucks shall not be used for opening or closing freight doors A load backrest extension shall be used whenever necessary to minimize the possibility of the load or part of it fro...

Page 7: ...0 L min 30 L min 40 L min Cascade K Series Fork Positioner Sideshifters are compatible with SAE 10W petroleum base hydraulic fluid meeting Mil Spec MIL 0 5606 or MIL 0 2104B Use of synthetic or aqueous base hydraulic fluid is not recommended If fire resistant hydraulic fluid is required special seals must be used Contact Cascade Flow less than recommended will result in slow fork positioning speed...

Page 8: ...fittings with 7 mm minimum I D Sideshift function No 6 hoses and fittings with 7 mm minimum I D Refer to Cascade Hose Cable Reel Selection Guide Part No 212199 to select the correct hose reel for the mast and truck Fork Position A Mast Single Internal Reeving Fork Position Sideshift A Mast Double Internal Reeving ...

Page 9: ...st has a rated capacity of at least 450 kg Truck Lower Carriage Bar Tighten capscrews to 165 Nm Clearance 0 8 mm Min 1 6 mm Max Remove lower hooks Truck Upper Carriage Bar Engage locator tab with carriage center notch ITA Class II 15 17 mm ITA Class III 18 20 mm ITA Class II 8 9 mm ITA Class III 10 11 mm Mount on truck carriage Lower Hook Sideshifting Model shown ...

Page 10: ...ocks Keep feet clear of forks C Reinstall fork carrier inner retainers and spacers Tighten capscrews to 35 Nm Fork Carrier Inner Retainer Make sure retainer is not tight against side of fork INSTALLATION Install hoses Flush supply hoses Front View A Connect supply hoses to truck supply terminals and connect together using a union fitting as shown B Operate auxiliary valve for 30 sec C Remove union...

Page 11: ...for leaks at fittings valve cylinders FORK POSITION A Spread Forks B Close Forks AUXILIARY VALVE FUNCTIONS Lubrication Lube upper and lower fork bars with graphite dry lube in areas shown Slip Plate Aerosol GraphoKote or equivalent Install backrest Cascade Backrest Tighten to 195 Nm For other backrests see OEM recommendations Tilt forward Hoist down WARNING Truck control handle and attachment func...

Page 12: ...arrow touches the carriage bar repair or replacement is needed C Inspect the fork upper hooks If the gauge arrow touches the hook repair or replacement is needed Adjust valve flow controls for equal fork movement if required NOTE Attachment is Factory adjusted for equal fork movement when operated at recommended pressure and flow rate A Open forks fully then close Look for unequal fork movement an...

Page 13: ...2 available with wear calipers inspection sheets and safety poster Also available Cascade fork hook carriage bar wear gauge 209560 CL II and 209561 CL III 2000 Hour After 2000 hours of truck operation in addition to the daily inspections and 1000 hour maintenance forks in use shall be inspected at intervals of not more than 12 months for single shift operations or whenever any defect or permanent ...

Page 14: ...AKSIMUM İŞLETME BASINCI EL ΜΈΓΙΣΤΗ ΠΊΕΣΗ ΛΕΙΤΟΥΡΓΊΑΣ IT PRESSIONE MASSIMA DI ESERCIZIO PL MAKSYMALNE CIŚNIENIE ROBOCZE ZH 最大工作压力 ES PRESIÓN DE FUNCIONAMIENTO MÁXIMA JA 最大運転圧力 PT PRESSÃO MÁXIMA DE FUNCIONAMENTO ET MAKSIMAALNE TÖÖRÕHK KO 최대 작동 압력 RO PRESIUNEA DE LUCRU MAXIMĂ EN MASS OF ATTACHMENT ES PESO DEL ACCESORIO IS FJÖLDI TENGINGA MT PIŻ TAL ATTACHMENT RU МАССА НАВЕСНОГО ОБОРУДОВАНИЯ BG МАСА Н...

Page 15: ...LIOS LV AUTOIEKRĀVĒJA UN PIEDERUMA KOPĒJĀ CELTSPĒJA VAR BŪT MAZĀKA PAR NORĀDĪTO PIEDERUMA CELTSPĒJU SKATĪT AUTOIEKRĀVĒJA TEHNISKO DATU PLĀKSNĪTI IR JĀIEVĒRO AUTOIEKRĀVĒJA UN UZKARES IEKĀRTAS KOPĒJĀ CELTSPĒJA MT IL KAPAĊITÀ TAT TRAKK U TAT TAGĦMIR IMQABBAD MIEGĦU TISTA TKUN INQAS MILL KAPAĊITÀ MURIJA TAT TAGĦMIR IMQABBAD MIEGĦU IĊĊEKKJA L PJANĊA TAL ISEM TAT TRAKK IL KAPAĊITÀ TAT TRAKK FLIMKIEN MA ...

Page 16: ...São Bernardo do Campo SP CEP 09891 430 Tel 55 13 2105 8800 Fax 55 13 2105 8899 EUROPE AFRICA Cascade Italia S R L European Headquarters Via Dell Artigianato 1 37030 Vago di Lavagno VR Italy Tel 39 045 8989111 Fax 39 045 8989160 Cascade Africa Pty Ltd PO Box 625 Isando 1600 60A Steel Road Sparton Kempton Park South Africa Tel 27 11 975 9240 Fax 27 11 394 1147 ASIA PACIFIC Cascade Japan Ltd 2 23 2 C...

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