Maintenance
74
C2500CB-OM-EN-16
Note
All grease points indicated on the grease point chart MUST be greased
every 100 operating hours / 2 months using EP2 Grease.
Note
Torque all wheel nuts to 210Nm / 155 ft. lbs every 250 hours.
The wheel nut torque setting is for clean dry threads. If the threads are
lubricated the setting must be reduced.
6.2
First Inspection After 100 Operating Hours
The descriptions of work processes contained within this manual are provided only for
fully trained and competent maintenance staff with the necessary skills, knowledge and
experience to carry out the work safely. Follow the operator’s manual for the engine
for more details regarding engine servicing procedures.
To assure proper functioning of the truck, it is required that the first inspection be
performed after 100 operating hours or 3 months (depending on which comes first),
after initial start-up.
Tasks to be performed after 100 operating hours or 3 months
•
Check tension and condition of the engine v-belt(s).
•
Change the hydraulic suction filter element.
•
Change the hydraulic return filter element.
•
Change the engine oil.
•
Change the engine oil filter element.
•
Diesel engine – Change the fuel pre-filter and main fuel filter
.
•
LP gas engine – Change the LP gas inline filter (if fitted).
•
Check the hydraulic oil level.
•
Check the coolant level.
•
Check the machine for hydraulic, coolant and fuel leaks.
•
Check the engine air intake filter and clean or replace if necessary.
•
Check all bolts, nuts and fittings are present and secure.
•
Check the routing of hydraulic hoses, pipes and wires.
•
Check the chrome rods on all hydraulic cylinders are clean and undamaged.
•
Check the cleanliness of the radiator and hydraulic oil cooler(s).
•
Check instruments and warning devices.
•
Check the electrical system, ensure all connections are secure.
•
Check the brakes, steering and operation of hydraulic functions.
•
Check all lights.
•
Check the overhead guard.
•
Check the engine idle speed.
•
Check the condition of the tyres.
•
Torque all wheel nuts (see note below).
•
Check mast chains; lubricate and adjust if required.