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OPERATING MANUAL

SEMI-ELECTRIC PALLET TRUCK

EL P15EUL IT/EL P15UK L IT

Original operating

manual

04/2021 – V01

from serial n°

4301207137

Summary of Contents for ELP15EULIT

Page 1: ...OPERATING MANUAL SEMI ELECTRIC PALLET TRUCK ELP15EULIT ELP15UKLIT Original operating manual 04 2021 V01 from serial n 4301207137...

Page 2: ...by any means electronic or mechanical including copying recording or use in an information storage or retrieval system without prior and explicit permission of TVH Parts Holding NV Printing errors re...

Page 3: ...ndic H gt er a finna essa handb k nu tungum li tenglinum h r a ne an IT Italian Cliccando sul link sottostante troverai il manuale nella tua lingua LT Lithuanian vadovl l savo kalba rasite spustel j e...

Page 4: ...a available at the moment of printing the manufacturer reserves the right to carry out modifications to its own products at any moment without notice and without incurring in any sanction It is theref...

Page 5: ...l for assembly 14 5 4 Assembly of the tiller 14 5 5 Battery installation 17 5 6 Installation of the battery charger 17 6 COMMISSIONING 18 7 OPERATION 19 7 1 Safety instructions for operating the produ...

Page 6: ...edures should be provided Maintenance and inspection shall be performed in conformity with the following practices 1 A scheduled planned maintenance lubrication and inspection system should be followe...

Page 7: ...m 1150 1150 Width across the forks W1 mm 540 540 Minimum height H1 mm 80 80 Lifting height H2 mm 200 200 Material of the steering wheels Tandem polyurethane Tandem polyurethane Material and number of...

Page 8: ...hium battery 8 Emergency stop switch 9 Horn button 10 Power switch button 11 Drive switch 2 3 Placement of the decals The safety and warning labels should be placed as described in the pictures below...

Page 9: ...Fork length xxxx mm Serial n xxxxxx Width over forks xxx mm Capacity xxxx kg Wheels xxx Net weight xx kg Year of manufacturing xxxx 1 6 7 8 9 10 2 3 4 5 1 Type of product 2 Serial number 3 Capacity of...

Page 10: ...t hand LED indicates the battery status during charging it turns red when the battery is being charged and green when the battery is fully charged The right hand LED is continuously green when everyth...

Page 11: ...t truck assembly in particular the safety mechanisms is prohibited The operational speeds of the pallet truck must not be changed under any circumstances The operator should read all warning signs and...

Page 12: ...rtically on a conductive object to prevent protruding objects from touching the electrode Once one of the above mentioned situations occurs it may cause the battery to generate leakage heat smoke and...

Page 13: ...t truck is parked 4 2 Transporting the pallet truck Safety instructions for safe transport of the battery Avoid severe vibration or external impact Throwing rolling inverting squeezing and excessive s...

Page 14: ...m battery 1 166TA6083 Screws 2 165TA9142 5 2 Safety instructions for assembly and installation of the product Wear safety gloves and safety shoes when assembling the pallet truck Position the pallet t...

Page 15: ...sure the handle is in the correct position the chain and switch should be on the back Insert the axle in the pump through the holes in the pump and the holes of the lever from right to left 7 Insert...

Page 16: ...axle and secure it 11 Fold the prongs of the split pins towards you so that the split pin remains in place 12 Attach the metal plate to protect the electric wiring 13 If the pump functions unsatisfact...

Page 17: ...100 240 VAC The battery can be operated continuously for 3 hours in a fully charged state 1 Make sure the pallet truck is still in the power off state 2 Identify the positive and negative electrodes a...

Page 18: ...8 3 Install the battery if necessary see chapter 5 4 Charge the battery to its full capacity see chapter 7 We recommend operating the machine under light load conditions 70 80 of the rated load for t...

Page 19: ...allet truck Do not lift other people on the pallet truck Insert the forks as far as possible underneath the load When transporting goods raise the forks as little as possible Transport with raised for...

Page 20: ...mergency stop switch By pressing this button the vehicle starts to travel in the opposite direction 5 Drive switch Select the required driving direction and speed Turtle is 2 5 km h rabbit is 4 km h S...

Page 21: ...ravel switch is released when the handle is in the upright position the pallet truck will automatically brake regeneratively When the speed is below 1 km h the brake will apply and the engine brake wi...

Page 22: ...6 Position the pallet truck in line with the storage space 7 Move the goods into the storage space 8 Unload the pallet truck by lowering the forks to their lowest position 9 Pull back the pallet truc...

Page 23: ...n 7 Pull the operating lever in the lowering position 8 The linkage is operated causing the discharge and pressure valve to open completely and the forks to lower 9 If the forks don t lower regulate t...

Page 24: ...ered together with the pallet truck Insufficient charge or overcharge will damage the battery If the battery smells weird gets overheated or shows deformation during charging stop the charging cycle i...

Page 25: ...UKLIT 1 Lift the battery out of the vehicle 2 Insert the battery into the charging base 3 The LED light lights up LED lamp indications Solid red LED the battery is charging Solid green LED the battery...

Page 26: ...8 2 Maintenance schedule Task D W M 6M 1 Cleaning 2 Daily maintenance check 3 Hydraulic system Test hydraulic system check oil level Lubrication Check cylinders and piston rods for damage and leaks a...

Page 27: ...ix months The oil capacity is about 0 3 l Top up the fluid level in the rubber reservoir to 5 mm below the top This must be done with the forks in the lowered position Use the hydraulic oil type accor...

Page 28: ...et go of the handle 5 Electrics Test the instruments displays and control switches every week see if all parts light up Test the warning and safety device every month Check if the horn works and if th...

Page 29: ...skin or eyes are affected call a doctor immediately Immediately neutralise any spilled battery acid Battery maintenance Following checks should be done monthly 1 Check the nodes such as the conductiv...

Page 30: ...fibre cloth to clean the battery to avoid static electricity and risk of explosions If there is a large amount of dust metal shavings or other debris on the upper cover and poles of the battery pack u...

Page 31: ...open Adjust the nuts or screws Air enters the hydraulic oil Bleed the air see procedure chapter 8 Control lever is not adjusted Follow the procedure for adjusting the control lever in chapter 8 Load i...

Page 32: ...The adjusting nut or screw is not in the correct position Adjust the nut or the screw Control lever is not adjusted Follow the procedure for adjusting the control lever in chapter 7 9 Battery has abn...

Page 33: ...y maintenance instructions Do not store the battery near a fire heat source 8 Spray all exposed contacts with a contact spray Charge the battery the battery must be charged at regular intervals at lea...

Page 34: ...kaging should be sorted and put into solid dustbins according to the materials and needs to be collected by the local special environment protection bureau To avoid pollution it s forbidden to throw a...

Page 35: ...35 44 12 ANNEXES 12 1 CE certificate...

Page 36: ...36 44...

Page 37: ...cause 1 1 Thermal fault Over under temperature cutback Temperature should be between 10 C and 80 C Excessive load on vehicle Operation in extreme environments Electromagnetic brake not releasing 1 2...

Page 38: ...Brake off fault Brake off fault Electromagnetic brake driver open Electromagnetic brake coil shorted 3 5 HPD fault High pedal disable HPD Improper sequence of throttle and KSI push or inhibit inputs...

Page 39: ...39 44 12 3 Hydraulic diagram...

Page 40: ...J1 6 J1 4 J1 7 J1 12 J3 1 J3 2 J1 13 J2 2 J2 3 M2 M1 B CPOT 0 5 V 13 23 B B B 81 81 B B B B 10 10 KSI 100 A 4 12 4 Electric diagram horn backward 11 charge inhibit 20 backward LED belly SW H S SW Key...

Page 41: ...41 44 NOTES...

Page 42: ...42 44 NOTES...

Page 43: ...43 44 NOTES...

Page 44: ...TVH PARTS HOLDING NV Brabantstraat 15 8790 Waregem Belgium T 32 56 43 42 11 F 32 56 43 44 88 info tvh com www tvh com REF 17541616 04 2021 SL Your distributor Manufactured outside the EU for...

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