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WK2 OFF-ROAD FRONT BUMPER
INSTALL INSTRUCTIONS
TABLE OF CONTENTS
REVISION B
29 AUGUST 2022
PAGE
of
22
40
45
Bolt Sump Protection Plate to vehicle
1. Slide (1) M8 Wedge-Lock Extended Washer [
G
] onto
(1) M8 x 50mm Bolt [
D
].
2. Slide the bolt & washer combo up through the Sump
Protection Plate [A].
3. Place (1) M8 3mm Bushing [
I
] on top.
4. Hold Sump Protection Plate [
A
] tight against the
vehicle and thread the M8 x 50mm Bolt [
D
] into the
frame. Tighten until finger tight.
5. Do this for both rear mounting points (circled in blue).
6. Leave front mounting points (circled in red) for
tightening at Step 75.
NOTE: If WK2 SUMP PROTECTION PLATE is already installed on your
vehicle; unbolt (4) M6 x 40mm bolts and (4) M6 Bolt Head Protectors,
leaving the (2) M8 x 50mm Bolts fastened in the rear mounting points.
47
M6 Nutsert Upgrade
1.
We recommend to perform a M6 Nutsert Upgrade [K]
before installing the ORFB (parts supplied).
See:
http://www.chiefproducts.com.au/installation/wk2-m6-nutserts.pdf
46
Install Bumper Mounts
1.
Install Bumper Mount [C] to Chassis Mounting
Bracket [A].
2. Locate the Brackets with Bumper Mounting faces
outboard (shown in blue squares).
3. Fasten (2) M10 x 25mm [G] (circled in blue) and (3)
M10 x 30mm Bolts [F] (circled in red) with M10
Wedge-Lock Washers [H] to the Chassis Mounting
Bracket in the highlighted holes. Lightly hand tighten
fasteners, so that Mount Brackets are free from
movement.
NOTE: Bumper Mounts are the same for Non-Winch install.
IF YOU HAVE:
• WINCH + ACC
(Go to Step 48)
•
NON WINCH
+ ACC
(Go to Step 49)
• No ACC
(Go to Step 52)