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WK2 OFF-ROAD FRONT BUMPER
INSTALL INSTRUCTIONS
TABLE OF CONTENTS
REVISION B
29 AUGUST 2022
PAGE
of
19
40
39A
NON WINCH
Install Chassis Mounting Brackets
1. Hold (1) Chassis Mounting Bracket [B] against the
frame and use (2) OEM M8 x 100mm Bolts (Red
Circles), (2) OEM M8 x 40mm Bolts (Blue Circles) and
(1) OEM M6 x 30mm Bolt (Blue Square) to attach
bracket to vehicle, (finger-tight).
2. Do this for both sides (passenger & driver).
780mm
38
NON WINCH + WK2 AIR SUSPENSION KIT
Install Air Suspension Bracket
1. Slip the Air Suspension Bracket over the two fixed Air
Suspension Bolts (Red Circles).
2. The mounting tabs on the Air Suspension Bracket
should line up with the holes in the chassis.
3. Re-using (2) M8 Flanged Nuts (from Step 17) fasten
the Air Suspension Bracket to the Air Compressor.
4. If you have a WK2 Air Suspension KIT, install the
Chassis Mounting Bracket [A] on top of the Air
Suspension Bracket so the tabs of the Air Suspension
Bracket are sandwiched between the frame and the
Chassis Mounting Bracket [A].
NOTE: The (2) M8 x 100mm Bolts (Blue Circles) and Chassis Mounting
Bracket visible in the photo, will NOT be on the vehicle at this stage.
39B
NON WINCH
Chassis Mount Alignment
1. Check mounts are centred by measuring diagonally from headlamp corner to Chassis Mount. The 2 measurements
should be equal (to within 4mm optimally to prevent fitment issues). Measuring between the inside flat face of the
Chassis Mounts should be ~780mm within 3mm to prevent di
ffi
culty later when installing ORFB. If incorrect,
release bolts and adjust Chassis Mount location to achieve correct location, re-tighten and check sizes again.