Buell XB9R 2003, Service Manual, Page: 295 / 566

3-104 2003 Buell XB9R: Engine
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11. See Figure 3-155. Install cylinder studs.
a. Pack clean towels into crankcase opening.
b. Place a steel ball into a head screw.
c. The cylinder studs have a shoulder at the lower end.
Place the end of the stud without the shoulder into
the head screw.
d. Install the stud in the crankcase with the shoulder
end down. Use an air gun to drive the stud until the
shoulder reaches the crankcase.
e. Remove air gun. Use a torque wrench to tighten
stud to 10-20 ft-lbs (14-27 Nm).
12. Install piston and cylinder. See 3.7 CYLINDER AND PIS-
TON .
13. Install oil pump. See 3.13 OIL PUMP .
14. Install cam gears, gearcase cover, lifter guides and lift-
ers. See 3.16 GEARCASE COVER AND CAM GEARS .
15. Install cylinder head. See 3.6 CYLINDER HEAD .
16. Install starter. See 5.7 STARTER .
17. Install shift linkage.
18. Install all primary drive components. This includes
engine sprocket, primary chain, complete clutch assem-
bly, engine sprocket nut and mainshaft nut. See
6.4 PRI-
MARY DRIVE/CLUTCH .
19. Install primary cover. See 6.2 PRIMARY CHAIN .
NOTE
Be sure to refill transmission to proper level with fresh lubri-
cant. See
1.10 PRIMARY CHAIN .
20. See 3.6 CYLINDER HEAD and perform the applicable
steps.
21. To reinstall engine in frame see 3.5 ENGINE INSTALLA-
TION .
Figure 3-155. Cylinder Studs
1
4
1. Head Screw with ball inside
2. Cylinder stud
3. Shoulder on cylinder stud
4. Air gun
2
3
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