Buell XB9R 2003, Service Manual, Page: 165 / 566

2-60 2003 Buell XB9R: Chassis
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DISASSEMBLY
1. See Figure 2-91. Remove bank angle sensor (2).
2. Remove flasher (1).
3. See Figure 2-93. Remove black rubber cover (4) from
rear of headlights.
4. Disconnect black connector from headlights.
5. Disconnect headlight bulb (8) connector (white) from
wire harness.
6. Remove headlights (5, 7) from headlight support bracket
(2) by removing headlight fasteners (6).
7. Remove headlights (5, 7).
ASSEMBLY
1. See Figure 2-93. Align headlights (5, 7) into headlight
support bracket (2). Tighten headlight fasteners (6) to 20-
25 in lbs (2.3-2.8 Nm).
2. Connect headlight bulb (8) connector (white) into wire-
harness.
3. Connect black headlight connector.
4. Install black rubber cover (4).
5. See Figure 2-91. Install bank angle sensor connector
case (2). Tighten to 12-36 in-lbs (1-4 Nm).
6. Install flasher (1) and tighten to 30-40 in-lbs (3-5 Nm).
Figure 2-93. Headlight Support Bracket Assembly
1. Headlight pivot fasteners
2. Headlight support bracket
3. Electronic control module fasteners
4. Black rubber cover
5. Low beam headlight
6. High beam headlight
7. Headlight fastener
8. Headlight bulb
9. Bank angle sensor
10. Bank angle sensor fastener
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