Buell XB9R 2003, Service Manual, Page: 166 / 566

2003 Buell XB9R: Chassis 2-61
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INSTALLATION
1. See Figure 2-94. Position headlight pivot fasteners into
groove of the headlight support bracket, flat side of nut
lined up with groove.
2. See Figure 2-93. Install headlight pivot fasteners (1) but
do not tighten.
3. Connect electronic control module. See 4.29 ELEC-
TRONIC CONTROL MODULE .
4. See Figure 2-92. Attach headlight connector to headlight
support bracket.
5. Connect headlight connections. See 7.11 HEADLIGHT .
6. See Figure 2-93. Rotate headlight support bracket up (2)
and tighten pivot fasteners (1) to 72-96 in-lbs (8-11 Nm).
7. See Figure 2-91. Install electric control module.
a. Figure 2-93. Align electronic control module and
headlight support bracket with fairing support
bracket.
b. Tighten electronic control module fasteners (3) to
72-96 in-lbs (8-11 Nm).
8. See Figure 2-91. Connect flasher (1) and bank angle
sensor (2).
9. Install front fairing. See 2.37 FRONT FAIRING, WIND-
SHIELD, AND MIRRORS .
1 1
WARNING
1
WARNING
Always connect the positive battery cable first. If the pos-
itive cable should contact ground with the negative cable
installed, the resulting sparks may cause a battery explo-
sion which could result in death or serious injury.
10. Install battery by threading positive cable (red) into
threaded hole first tightening to 72-96 in-lbs (8-11 Nm).
See
1.4 BATTERY MAINTENANCE .
11. Install seat. See 2.38 SEAT .
Figure 2-94. Headlamp Pivot Groove
8460