Big Backyard ASHBERRY II F23073C Installation And Operating Instructions Manual Download Page 59

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Step 24: Door Wall Assembly

Part 1

Tight to the bottom of (2124) Front Floor and flush to the outside edge of (2153) Post attach (2115)

Chalkwall Top to both (2153) Posts and both (2154) Front Posts with 6 (S7) #12 x 2” Pan Screws, as shown

in fig. 24.1 and 24.2.

Hardware

Wood Parts

6 x

#12 x 2” Pan Screw

1 x

Chalkwall Top 5/4 x 4 x 52”

2115

2124

Fig. 24.2

Fig. 24.1

2115

2153

2154

Tight

Flush

2153

Front Wall

Summary of Contents for ASHBERRY II F23073C

Page 1: ... RESIDENTIAL HOME USE ONLY Not intended for public areas such as schools churches nurseries day cares or parks Two person assembly WARNING 17 11 26 0 29 11 9 10 83 000 3403073C Rev 01 03 2013 Table of Contents Warnings and Safe Play Instructions pg 2 Protective Surfacing Guidelines pg 3 Instructions for Proper Maintenance pg 4 About Our Wood Limited Warranty pg 5 Keys toAssembly Success pg 6 Metri...

Page 2: ... children to play on the play set until the assembly is complete and the unit is properly anchored WARNING WARNING Safe Play Instructions Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED Most serious injuries and deaths on playground equipment have occurred while children were unsupervised Our products are designed to meet mandatory and voluntary safety standards Complying...

Page 3: ...3 support solowavedesign com ...

Page 4: ...4 support solowavedesign com ...

Page 5: ...5 support solowavedesign com ...

Page 6: ... and add washers to eliminate this condition Extra washers have been provided for this purpose This identifies information that requires special attention Improper assembly could lead to an unsafe or dangerous condition Where this is shown 2 or 3 people are required to safely complete the step To avoid injury or damage to the assembly make sure to get help Check that assembly is square before tigh...

Page 7: ...NGTH CHART inches vs millimetres 6 152 5 140 5 127 4 114 4 102 3 89 3 76 2 64 2 51 1 38 1 32 1 1 8 29 1 25 4 7 8 22 3 4 19 1 2 12 7 1 4 6mm Flat Washer 1 4 6mm Lock Washer 1 4 0 25 6mm Hex Bolt 1 4 6mm T Nut 5 16 31 8mm Lag Screw 5 16 8mm Flat Washer 1 4 0 25 6mm Lag Screw 1 4 6mm Flat Washer 5 16 8mm Flat Washer 5 16 8mm Lock Washer 5 16 31 8mm Hex Bolt 5 16 8mm T Nut 3 8 38 9 5mm Lag Screw 3 8 9...

Page 8: ...2 3 8 15 9 5 8 1505mm SOLO WAVE DESIGN WOOD PROFILES LENGTH CONVERSION For example 1 inch 25 4mm BOARD LENGTH 59 59 25 inches 59 25 inches x 25 4mm Dimensions in brackets mm represent millimetres 5 4 x 4 3 1 2 88 9 1 25 4 5 3 8 136 5 5 8 15 9 2 x 4 3 3 8 85 7 1 3 8 34 9 5 4 x 5 4 1 2 114 3 1 25 4 2 x 3 2 1 2 63 5 1 3 8 34 9 5 4 x 3 63 5 2 1 2 25 4 1 2 x 2 1 1 2 38 1 1 1 2 38 1 8 support solowavede...

Page 9: ...Narrow Siding 3 8 x 3 x 29 5 16 Box 2 3632160 2pc 2155 Siding Narrow 3 8 x 3 x 38 3 4 Box 2 3632155 2pc 1740 Window Brace 1 x 2 x 9 1 2 Box 3 3641740 2pc 2052 Door Cross 1 2 x 3 3 8 x 15 7 16 Box 2 3602052 20pc 2156 Roofing 3 8 x 3 1 2 x 53 13 16 Box 2 3632156 6pc 2128 Siding 3 8 x 3 1 2 x 49 1 8 Box 2 3632128 Part Identification Reduced Part Size Nominal Size x 4 1 x 2 1 x 3 1 x 4 Actual Size 7 1...

Page 10: ...duced Part Size 3pc 2144 Lower Bench 1 x 4 x 38 7 8 Box 2 3632144 7pc 2133 Trim 5 8 x 1 3 4 x 16 1 4 Box 3 3632133 1pc 0850 CE Wall Board 1 x 4 x 17 Box 3 3630850 12pc 5265 Cedar Wall 1 x 4 x 28 Box 3 3635265 1pc 2109 Right Roof Board 1 x 4 x 30 Box 3 3632109 1pc 2136 CE Gap Board 1 x 4 x 38 3 4 Box 3 3632136 1pc 2114 Top Front 1 x 4 x 52 Box 3 3632114 1pc 2145 Back Top 1 x 4 x 52 Box 3 3632145 1p...

Page 11: ...5 5 8 Box 3 3632143 2pc 2150 Front Back Ground 1 x 5 x 67 Box 3 3632150 2pc 2119 Oval Window 1 x 6 x 8 1 4 Box 3 3632119 4pc 0630 CE Rock Board 1 x 6 x 19 3 4 Box 3 3630630 2pc 2147 End Board 1 x 6 x 38 3 4 Box 2 3632147 1pc 2139 SW Wall Support 5 4 x 2 x 23 1 2 Box 3 3632139 1pc 2111 Ladder Top 5 4 x 3 x 35 1 4 Box 3 3632111 2pc 2121 Gable Bottom 5 4 x 3 x 35 7 8 Box 3 3632121 1pc 2107 Door Stop ...

Page 12: ...123 Back Floor 5 4 x 4 x 67 Box 2 3632123 2pc 2138 Seat Side 5 4 x 5 x 5 1 2 Box 2 3632138 1pc 2106 SW Top 5 4 x 5 x 38 3 4 Box 2 3632106 1pc 2126 SW Floor 5 4 x 5 x 38 3 4 Box 2 3632126 1pc 2124 Front Floor 5 4 x 5 x 67 Box 3 3632124 1pc 2141 Café Top 5 4 x 6 x 40 7 8 Box 2 3632141 1pc 2148 Bench 5 4 x 6 x 42 1 2 Box 2 3632148 2pc 2132 Roof Support Left 2 x 3 x 33 9 16 Box 2 3632132 2pc 2146 Roof...

Page 13: ... x 38 7 8 Box 2 3632122 2pc 2152 Roof Support 2 x 2 x 29 1 4 Box 3 3632152 4pc 2153 Post 2 x 4 x 96 1 2 Box 2 3632153 2pc 2135 Wall Support 2 x 2 x 22 1 4 Box 2 3632135 1pc 2102 Front Table Support 2 x 2 x 32 Box 2 3632102 2pc 2161 Roof Joist 2 x 2 x 32 5 16 Box 3 3632161 1pc 2101 Access Rail Left 2 x 3 x 56 1 8 Box 3 3632101 1pc 2100 Access Rail Right 2 x 3 x 56 1 8 Box 2 3632100 1pc 4919 SW Rail...

Page 14: ...x 1 3632137 1pc 2110 SL Ground 1 x 5 x 44 3 4 Box 1 3632110 Part Identification Reduced Part Size Part Identification Reduced Part Size Actual Size 1 x 1 1 x 5 Nominal Size 2 x 2 2 x 6 2pc 2154 Front Post 2 x 2 x 94 Box 2 3632154 1pc 1825 Back Beam 2 x 6 x 83 5 8 Box 3 3631825 1pc 1826 Front Beam 2 x 6 x 83 5 8 Box 3 3631826 1pc 4909 SW Block 5 4 x 4 x 3 1 2 Box 1 3644909 1pc 2140 Short Upright 2 ...

Page 15: ... 4 9277240 7pc LS3 Lag Screw 1 4 x 3 9262230 1pc H8 Hex Bolt 1 4 x 4 1 4 9277241 1pc LS2 Lag Screw 1 4 x 2 1 2 9272222 8pc H5 Hex Bolt 1 4 x 4 1 2 9277242 4pc H1 Hex Bolt 1 4 x 1 1 2 9277212 4pc H7 Hex Bolt 1 4 x 5 1 2 9277252 2pc LS1 Lag Screw 1 4 x 1 1 2 9262212 4pc H6 Hex Bolt 1 4 x 4 3 4 9277243 23pc H2 Hex Bolt 1 4 x 2 9277220 15 support solowavedesign com ...

Page 16: ... G5 Hex Bolt 5 16 x 4 1 2 9277342 4pc G7 Hex Bolt 5 16 x 5 1 2 9277352 2pc Z Hex Bolt 5 16 x 6 9277360 2pc G8 Hex Bolt 5 16 x 2 9277320 4pc G1 Hex Bolt 5 16 x 1 1 2 9277312 Hardware Identification Actual Size 16 support solowavedesign com ...

Page 17: ... BN1 1 4 Barrel Nut 9248200 66pc TN1 1 4 T Nut 9285200 74pc LW1 1 4 Lock Washer 9253200 37pc FW2 5 16 Flat Washer 9251300 92pc FW1 1 4 Flat Washer 9251200 15pc FW0 3 16 Flat Washer 9251100 19pc S8 Pan Screw 12 x 3 4 9264603 146pc S2 Wood Screw 8 x 1 1 2 52042512 22pc S15 Wood Screw 8 x 1 3 4 52043513 96pc S1 Wood Screw 8 x 1 1 8 52042514 33pc S3 Wood Screw 8 x 2 1 2 52042522 11pc S4 Wood Screw 8 x...

Page 18: ...3860 39 Glider Rope Chain 4pk w welded chain 1X 3320124 Clock Assembly 1X 9320146 Small Window 2X 3320172 2 person Glider End 1X 3201710 Door Hardware 2X 9320175 Arch Top Window 1X 9200014 2 Robertson Driver 1X 3320121 Peak Detail 2Pk 1X 3310103 Spiral Wave Slide Bottom Green 1X 3320273 2 person Glider Seat 1X 3320351 Big Backyard Plaque 1X 9320148 Oval Window 1X 3310101 Spiral Wave Slide Top Gree...

Page 19: ...t the Consumer Relations Department Please refer to Page 6 for proper hardware assembly Each step indicates which bolts and or screws you will need for assembly as well as any flat washers lock washers t nuts or lock nuts A This is the time for you to inventory all your hardware wood and accessories referencing the parts identification sheets This will assist you with your assembly The wood pieces...

Page 20: ...nstalling wood screws A Insert 4 1578 1 1 8 x 15 7 8 Dowels into 2100 Access Rail Right and 2101 Access Rail Left as shown in fig 2 1 B Make sure shoulder of dowel is against each rail before pre drilling pilot holes Drill 1 8 pilot holes through the rails and into the dowels to prevent splitting fig 2 1 C Attach 1578 1 1 8 x 15 7 8 Dowels to both rails with 2 S2 8 x 1 1 2 Wood Screws per dowel fi...

Page 21: ... two rails as shown in fig 2 2 E Flush to the outside edges of 2100 Access Rail Right and 2117 Rock Rail and to the angled edges of all three rails attach 2111 Ladder Top to top of Access Ladder assembly and 2117 Rock Rail using 3 S15 8 x 1 3 4 Wood Screws Notice that the holes in the board are towards the bottom fig 2 2 and 2 3 Wood Parts Hardware 3 x 8 x 1 3 4 Wood Screw S15 2117 S15 2111 2100 L...

Page 22: ...4 0630 CE Rock Boards and 4 0631 CE Rock Boards as shown in fig 2 4 Do not screw boards down yet Rock holes are to be staggered so they do not form a straight line and are at the top of the boards Note Rock Boards are to be flush to outside edges of 2101 Access Rail Left and 2117 Rock Rail fig 2 4 G Make sure all boards fit together snugly and the assembly is square then attach both 2149 Top Botto...

Page 23: ...llow S10 H Alternating colours and shapes attach 1 rock to each rock board using 1 PB2 1 4 x 1 1 4 Pan Bolt with lock washer flat washer and barrel nut and 1 S10 8 x 1 Pan Screw per rock fig 2 5 and 2 6 The Pan Screw is placed in the hole beneath the Pan Bolt fig 2 6 Note Make sure all hardware is used to secure each rock properly Fig 2 5 3 16 Flat Washer 1 4 Barrel Nut Fig 2 6 1 4 Lock Washer S10...

Page 24: ...1 1 x Bolt Thru Swing Hangers pkg of 4 1 x Triangle Plate pkg of 4 1 x Front Beam 2 x 6 x 83 5 8 1 x Back Beam 2 x 6 x 83 5 8 1826 1825 Fig 3 4 Bolt Thru Swing Hangers Wood Parts Hardware Other Parts Fig 3 1 C Attach 1 Triangle Plate to the ends of each 1826 Front Beam and 1825 Back Beam using 1 G1 5 16 x 1 1 2 Hex Bolt with lock washer flat washer and t nut per triangle plate in the hole indicate...

Page 25: ...x 4 1 2 Hex Bolts with lock washer flat washer and t nut fig 4 1 Wood Parts Hardware 2 x 5 16 x 4 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut 3 x 5 16 x 4 1 2 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut G4 G5 2 x SW Post 2 x 4 x 86 11 16 1 x SW Support 5 4 x 4 x 46 1 2 1 x SW Upright 2 x 4 x 48 5 16 1862 1863 1856 5 16 Flat Washer 5 16 Lock Washer 5 16 T Nut Fig 4 1 1863 1862 1...

Page 26: ...embly flares out at an angle fig 5 4 D Attach 2 Glider Hangers to the Swing Beam Assembly using 2 G7 5 16 x 5 1 2 Hex Bolt with 2 flat washers lock nut per Glider Hanger fig 5 1 5 3 Wood Parts Other Parts 1 x SW Rail Block 2 x 4 x 5 3 8 4919 2 x Glider Hangers 1 x Big Backyard Plaque with hardware Hardware 1 x 1 4 x 4 1 4 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut 1 x 5 16 x 4 1 2 Hex Bolt...

Page 27: ...Door Side Left flush to the outside edges fig 6 1 C Place 2053 Door Arch tight to the top notches of 2057 Door Side Right and 2058 Door Side Left flush to the outside edges fig 6 1 D Make sure assembly is square then attach top middle and bottom boards with 6 S1 8 x 1 1 8 Wood Screws per board fig 6 1 E Starting tight to the bottom 2052 Door Cross and working up evenly space 3 2051 Door Siding the...

Page 28: ...in fig 6 3 then attach with 3 S13 6 x 5 8 Pan Screws per hinge Note Hinge stops must be tight to the Door Assembly I On the inside of Door Assembly measure 12 5 16 up from the bottom of 2057 Door Side Right and attach Catch Plate using 2 S18 6 x 1 Wood Screws fig 6 4 J Place a second Door Handle on the inside of the Door Assembly at approximately the same spot as the first then attach with 2 S13 6...

Page 29: ...44 Lower Bench with 4 S2 8 x 1 1 2 Wood Screws fig 7 3 D Place 2148 Bench centred on top of each 2105 Bench Posts so the sides are flush to the sides of each 2138 Seat Side Attach 2148 Bench to the posts with 4 S3 8 x 2 1 2 Wood Screws fig 7 2 and 7 3 2 x Bench Post 5 4 x 4 x 14 2 x Seat Side 5 4 x 5 x 5 1 2 1 x Lower Bench 1 x 4 x 38 7 8 1 x Bench 5 4 x 6 x 42 1 2 2105 2138 2144 2148 4 x 8 x 1 3 ...

Page 30: ...rt Assemblies fig 8 1 B Attach 1 2161 Roof Joist to another at the peak using 1 S4 8 x 3 Wood Screw fig 8 1 C Place the Roof Supports and Joist Assemblies in the pattern shown in fig 8 1 Wood Parts Hardware 3 x 8 x 3 Wood Screw S4 2146 Fig 8 1 2 x Roof Support Left 2 x 3 x 33 9 16 2 x Roof Support Right 2 x 3 x 33 9 16 2 x Roof Joist 2 x 2 x 32 5 16 2132 2146 2132 2132 S4 2161 2161 2146 S4 S4 2161...

Page 31: ... Roofing at the bottom of the Roof Support Assembly on each side making sure they are flush to each 2146 Roof Support Right and 2132 Roof Support Left with 3 S0 8 x 7 8 Truss Screws per board fig 8 2 and 8 4 F On one side of the assembly evenly space and attach 8 2156 Roofing leaving no gaps with 3 S0 8 x 7 8 Truss Screws per board There should be 10 2156 Siding on this side fig 8 2 G On the other...

Page 32: ...d Parts 1 x Wall Support 2 x 2 x 22 1 4 1 x Front Post 2 x 2 x 94 2135 A Flush to the edges and bottom of 1 2154 Front Post attach 2135 Wall Support to the post with 3 S3 8 x 2 1 2 Wood Screws fig 9 1 Fig 9 1 Flush S3 2154 2135 2154 Hardware 3 x 8 x 2 1 2 Wood Screw S3 ...

Page 33: ...ached and ensure that 2135 Wall Support faces the other 2154 Front Post C Loosely attach 2114 Top Front to each post with 1 H2 1 4 x 2 Hex Bolt with lock washer flat washer and t nut per post The distance between 2153 Post and 2154 Front Post with 2135 Wall Support must be 16 5 8 fig 9 2 2 x Post 2 x 4 x 96 1 2 1 x Top Front 1 x 4 x 52 1 x Front Post 2 x 2 x 94 1 x Front Back Ground 1 x 5 x 67 215...

Page 34: ...nd 2120 Floor Front Back on the inside of the assemby to both 2153 Posts and both 2154 Front Posts with 1 H15 1 4 x 3 3 4 Hex Bolt with lock washer flat washer and t nut per post fig 9 3 E Make sure assembly is square and the distance between 2153 Post and 2154 Front Post with 2135 Wall Support is maintained at 16 5 8 then tighten all bolts and attach 2124 Front Floor to each 2153 Post with 2 S15 ...

Page 35: ...attach 2125 Middle Front to each 2153 Post with 2 S15 8 x 1 3 4 Wood Screws Tighten the bolts from Step F fig 9 4 and 9 5 H At the ends of 2125 Middle Front and 2120 Floor Front Back place 2112 SL Post as shown in fig 9 4 Attach 2112 SL Post to 2124 Front Floor with 1 H5 1 4 x 4 1 2 Hex Bolt with lock washer flat washer and t nut in the bottom hole and 1 S7 12 x 2 Pan Screw with flat washer in the...

Page 36: ...make sure the T nuts are in between the 2120 Floor Front Back and the 2123 Back Floor fig 10 1 and 10 2 B Loosely attach 2 2153 Posts to 2150 Front Back Ground with 4 H2 1 4 x 2 Hex Bolts with lock washer flat washer and t nut and to 2145 Back Top with 2 H2 1 4 x 2 Hex Bolts with lock washer flat washer and t nut as shown in fig 10 1 C With a helper loosely attach 2123 Back Floor on the outside of...

Page 37: ...ock washer flat washer and t nut in the top hole and 1 S7 12 x 2 Pan Screw with flat washer in the bottom hole fig 10 3 G Attach 2112 SL Post to 2120 Floor Front Back with 2 S4 8 x 3 Wood Screws fig 10 3 Hardware Wood Parts 1 x Middle Back 1 x 5 x 65 5 8 1 x SL Post 2 x 4 x 32 1 2 2143 2112 Step 10 Back Wall Assembly Part 2 2123 2153 1 4 lock washer 1 4 flat washer 1 4 t nut Outside View 2143 Fig ...

Page 38: ...Make sure the assembly is square then tighten all 1 4 Hex Bolts from this step Attach 2126 SW Floor to each 2153 Post with 2 LS3 1 4 x 3 Lag Screw with flat washer fig 11 1 Step 11 Swing Wall Assembly Part 1 2 x 5 16 x 4 1 2 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut 4 x 1 4 x 4 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut 6 x 1 4 x 4 1 2 Hex Bolt 1 4 lock washer 1 4 flat washer 1...

Page 39: ...Diagonal to the end of 2157 Ground SW Side on the Front Wall side with 1 H2 1 4 x 2 Hex Bolt with lock washer flat washer and t nut and to 2153 Post with 1 LS2 1 4 x 2 1 2 Lag Screw with flat washer fig 11 2 E Tight to the bottom of 2126 SW Floor and bevelled edges flush to outside edge of 2153 Posts attach 1 2113 Gussett II to each side using 2 LS3 1 4 x 3 Lag Screws with flat washer per gusset f...

Page 40: ...S3 8 x 2 1 2 Wood Screws fig 12 1 C Tight to the bottom of 2123 Back Floor and 2124 Front Floor and flush to the outside edges of 2153 Posts attach 2103 Lower Floor Support with 4 S7 12 x 2 Pan Screws fig 12 1 D Attach 1 2144 Lower Bench flush to the tops of each 2112 SL Post with 4 S2 8 x 1 1 2 Wood Screws fig 12 1 Hardware Wood Parts 1 4 t nut Fig 12 1 2144 Slide Wall Back 1 4 lock washer 1 4 fl...

Page 41: ...e the bottom bolt in 2130 SW Mount Do not discard these bolts you will re install them after 2142 Floor Joist is attached B Flush to the bottom of both 2126 SW Floor and 2122 SL Floor End attach 2142 Floor Joist with 2 S4 8 x 3 Wood Screws per end fig 13 1 C Re install the bolt in 2130 SW Mount and tighten both bolts fig 13 1 2122 Slide Wall 2126 S4 Swing Wall 2106 2130 x 4 2142 ...

Page 42: ...all side place 3 2158 Cedar Floor Boards followed by 1 2104 Middle Gap Board so the gap in the board fits around the 2154 Front Post then the 2136 CE Gap Board another 2104 Middle Gap Board 3 more 2158 Cedar Floor Boards 1 2147 End Board and then the last 2 2158 Cedar Floor Boards Make sure all boards are evenly spaced fig 13 2 F Attach all boards to both 2120 Floor Front Backs and 2142 Floor Jois...

Page 43: ...Parts Hardware Fig 14 1 4 x 8 x 2 1 2 Wood Screw 2 x Ground Stake 1 1 4 x 1 1 2 x 14 0318 S3 Step 14 Attach Ground Stakes MOVE FORT TO FINAL LOCATION FINAL LOCATION MUST BE LEVEL GROUND WARNING To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into ground Digging or driving stakes can be dangerous if you do not check first for underground wiring cables or gas lines 2153 10...

Page 44: ...to 2126 SW Floor and 2106 SW Top using 4 S1 8 x 1 1 8 Wood Screws per board Make sure the bottom of the boards are tight against 2147 End Board and the bevelled ends are at the top and facing out Evenly space boards as shown below Spacing must be 2 1 4 in between all boards fig 15 1 and 15 2 Fig 15 2 Fig 15 1 S1 5265 2153 2106 2126 2147 x 24 Bevelled edges facing out Evenly spaced 2106 2 1 4 Swing...

Page 45: ...ost on the Front Wall evenly space and attach 2 5265 Cedar Walls to 2125 Middle Front and 2124 Front Floor using 4 S1 8 x 1 1 8 Wood Screws per board Make sure the bottom of the boards are tight against the floor boards and the bevelled ends are at the top and facing out fig 16 1 and 16 2 Fig 16 2 5265 x 4 per board Bevelled edges facing out Fig 16 1 S1 Evenly space 2153 2125 2112 2124 Slide Wall ...

Page 46: ...ps between boards Attach to both 2153 Posts with 4 S0 8 x 7 8 Truss Screws per board The top of the last 2128 Siding should be tight to the bottom of 2125 Middle Front fig 16 3 E Tight to the siding and top of 2124 Front Floor attach a second 2118 Front Trim to 2153 Post with 4 S2 8 x 1 1 2 Wood Screws fig 16 3 Step 16 Upper Front Wall Assembly Part 2 28 x 8 x 7 8 Truss Screw 8 x 8 x 1 1 2 Wood Sc...

Page 47: ...ld form a peak and sit tight together Attach to 2153 Posts and 2154 Front Posts with 2 S7 12 x 2 Pan Screws in each support fig 16 4 16 5 and 16 6 G Place 2108 Left Roof Board and 2109 Right Roof Board on top of 2152 Roof Supports so they meet tight in the centre and form a peak Attach to each 2152 Roof Support with 3 S2 8 x 1 1 2 Wood Screws per board as shown in fig 16 4 16 5 and 16 6 Step 16 Up...

Page 48: ...de edges of 2 centre 2133 Trim as shown in fig 16 10 attach 0389 Window Frame to 2133 Trim with 2 S1 8 x 1 1 8 Wood Screws fig 16 9 and 16 10 J Tight to top of 0389 Window Frame and flush to the outside edges of 2 2133 Trim attach 2 2119 Oval Windows from inside the assembly to each of the 4 centre 2133 Trims with 1 S1 8 x 1 1 8 Wood Screw per trim fig 16 10 K Attach 1 1740 Window Brace flush to t...

Page 49: ... 4 5265 Cedar Walls to 2151 Back Wall Support and 2143 Middle Back with 4 S1 8 x 1 1 8 Wood Screws as shown in fig 17 1 17 2 17 3 and 17 4 Make sure the bottom of the boards are tight against the floor boards and the bevelled ends are at the top and facing out Step 17 Upper Back Wall Assembly Hardware Wood Parts 4 x Cedar Wall 1 x 4 x 28 1 x CE Access Wall 1 x 4 x 41 3 4 1 x Back Wall Support 5 4 ...

Page 50: ...fig 18 1 B Attach each 2132 Roof Support Left and 2146 Roof Support Right to each 2153 Post with 1 H6 1 4 x 4 3 4 Hex Bolt with lock washer flat washer and t nut in each post fig 18 1 and 18 2 Fig 18 1 2153 Fig 18 2 2153 2153 1 4 t nut 1 4 lock washer 1 4 flat washer 4 x 1 4 x 4 3 4 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut H6 H6 Hardware 2146 2132 2146 ...

Page 51: ...tom of each Peak Detail attach 1 2121 Gable Bottom to each Roof Support Assembly with 2 S7 12 x 2 Pan Screws per board fig 18 5 and 18 6 4 x 12 x 2 Pan Screw 16 x 12 x 3 4 Pan Screw 1 4 flat washer Other Parts 2 x Peak Detail Hardware Wood Parts 2 x Gable Bottom 5 4 x 3 x 35 7 8 2121 Fig 18 3 2121 Fig 18 4 Fig 18 5 Fig 18 6 x 8 per Peak Detail with 1 4 flat washer S8 Peak Detail Inside View S7 Pea...

Page 52: ...0 Narrow Siding to 2135 Wall Support 2154 Front Post and 2153 Post with 3 S0 8 x 7 8 Truss Screws as shown in fig 19 3 C Tight to bottom of 2160 Narrow Siding and tight to 0389 Window Frame attach 4 2159 Siding to 2135 Wall Support 2154 Front Post and 2153 Post with 3 S0 8 x 7 8 Truss Screws per board as shown in fig 19 1 and 19 3 Make sure there are no gaps between boards The bottom 2159 Siding w...

Page 53: ...ng 0389 Window Frame and 2133 Trim so the middle notch fits around centre 2154 Front Post Make sure 2102 Front Table Support is tight to 2153 Post and both 2154 Front Posts then attach 2102 Front Table Support to each post using 1 S3 8 x 2 1 2 Wood Screw per post fig 19 5 and 19 6 Hardware Wood Parts 3 x 12 x 2 Pan Screw 3 x 8 x 2 1 2 Wood Screw S7 1 x Front Table Support 2 x 2 x 32 1 x Front Tabl...

Page 54: ...afe Top as shown in fig 20 1 and attach using 4 S7 12 x 2 Pan Screws B Place Cafe Top Assembly against both 2153 Posts on the Slide Wall side so 2141 Cafe Top is level with 2131 Front Table Top Make sure Cafe Top Assembly is level then attach to 2102 Front Table Support and both 2153 Posts with 3 S3 8 x 2 1 2 Wood Screws fig 20 2 and 20 3 Fig 20 1 Flush 2141 2129 Flush S7 Flush S3 2153 2141 This h...

Page 55: ...6 Siding will be tight to the top of 2127 Side Ground E From inside the assembly place 2135 Wall Support over the centre pilot holes of the 2116 Siding and 2155 Siding Narrow and tight to the top of Cafe Assembly then attach from outside of the assembly with 1 S0 8 x 7 8 Truss Screw per siding and 2 S15 8 x 1 3 4 Wood Screws in 2127 Side Ground fig 20 5 and 20 6 Hardware Wood Parts 15 x 8 x 7 8 Tr...

Page 56: ... attach to posts with 4 S7 12 x 2 Pan Screws with flat washer fig 21 3 D From inside the assembly place 2139 SW Wall Support over the centre pilot holes of the 2116 Siding and 2155 Siding Narrow and flush to the top of 2144 Lower Bench then attach from outside of the assembly with 1 S0 8 x 7 8 Truss Screw per siding and 1 S1 8 x 1 1 8 Wood Screw in 2157 Ground SW Side fig 21 2 and 21 3 Hardware Wo...

Page 57: ...2101 Access Ladder Left and 2117 Rock Rail and then 1 LS3 1 4 x 3 Lag Screw with flat washer in 2100 Access Rail Right fig 22 1 and 22 2 C Re attach 2149 Top Bottom Rockwall to the same place it was removed Notice screw holes are towards the bottom of the board fig 22 3 D Attach 2157 Ground SW Side to 2100 Access Rail Right with 2 S15 8 x 1 3 4 Wood Screws fig 22 4 Hardware 1 x 1 4 x 3 Lag Screw 1...

Page 58: ...ound Digging or driving stakes can be dangerous if you do not check first for underground wiring cables or gas lines A Drive 1 0318 Ground Stake 10 1 2 into the ground at Access Ladder Rockwall and attach to 2157 Ground SW Side into 2100 Access Rail Right with 2 S3 8 x 2 1 2 Wood Screws fig 23 1 and 23 2 0318 0318 Step 23 Attach Ground Stake to Fort 10 1 2 Into Ground S3 Fig 23 2 2157 Fig 23 1 210...

Page 59: ... to the outside edge of 2153 Post attach 2115 Chalkwall Top to both 2153 Posts and both 2154 Front Posts with 6 S7 12 x 2 Pan Screws as shown in fig 24 1 and 24 2 Hardware Wood Parts 6 x 12 x 2 Pan Screw S7 1 x Chalkwall Top 5 4 x 4 x 52 2115 2124 Fig 24 2 Fig 24 1 S7 S7 S7 2115 2153 2154 Tight Flush 2153 Front Wall ...

Page 60: ... the door between 2153 Post and 2154 Front Post measure 5 8 up from the top of 2150 Front Back Ground then attach remaining side of the Door Hinges on the Door Assemby to 2153 Post with 3 S13 6 x 5 8 Pan Screws per hinge fig 24 3 and 24 4 S13 Hardware 5 8 Front Flush Fig 24 4 2153 Fig 24 3 S13 S13 2150 2154 ...

Page 61: ...ed out opening of 2107 Door Stop attach the Magnetic Catch using 2 S18 6 x 1 Wood Screws fig 24 6 Important Use a hand held screw driver and DO NOT over tighten 3 x 8 x 1 3 4 Wood Screw 2 x 6 x 1 Wood Screw S15 1 x Door Stop 5 4 x 4 x 10 2107 Fig 24 6 Fig 24 5 Other Parts 1 x Magnetic Catch S18 Step 24 Door Wall Assembly Part 3 Inside View 2154 Outside View S15 13 Magnetic Catch S18 2107 2135 Fig ...

Page 62: ...d Hand Grip to 1205 CE Access Wall using the bolt holes with 2 H0 1 4 x 1 Hex Bolt with lock washer flat washer and t nut fig 25 2 C Flush to the bottom of 2125 Middle Front and centred between the arches of 2145 Back Top as shown in fig 25 1 attach 0850 CE Wall Board with 4 S1 8 x 1 1 8 Wood Screws Bevelled edge faces down and towards inside of fort fig 25 2 and 25 3 LS1 2 x Hand Grips Fig 25 2 1...

Page 63: ...fig 26 2 C Place Clock Face between 2124 Front Floor and roof support detail snug to the siding The hole in the clock should line up to the hole in 2162 Siding Clock Attach with 4 S10 8 x 1 Pan Screws fig 26 1 and 26 3 D From inside the assembly insert Clock Knob in the hole in 2162 Siding Clock then with 1 person inside the fort and 1 outside place Hour Hand over Clock Knob making sure they are l...

Page 64: ...bly place Spin Chalk Sign in opening between 2154 Front Posts and attach with 6 S10 8 x 1 Pan Screws fig 27 1 27 2 and 27 3 Hardware 6 x 8 x 1 Pan Screw S10 Other Parts 1 x Spin Chalk Sign Fig 27 3 2154 Inside View Fig 27 1 Fig 27 2 S10 2154 Inside View Outside View Front Wall Spin Chalk Sign ...

Page 65: ...Bolt 5 16 flat washer x 2 5 16 lock nut Fig 28 2 G5 A Attach Swing Assembly from Step 5 to 2130 SW Mount with 1 G5 5 16 x 4 1 2 Hex Bolt with lock washer flat washer and t nut and 1 G8 5 16 x 2 Hex Bolt with 2 flat washers and 1 lock nut as shown in fig 28 1 and 28 2 G8 G5 Fig 28 1 5 16 Lock Washer 5 16 Flat Washer 5 16 T Nut 5 16 Lock nut 5 16 Flat Washer 2130 G8 ...

Page 66: ...2 1 2 Wood Screws per ground stake fig 29 1 and 29 2 WARNING To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into ground Digging or driving stakes can be dangerous if you do not check first for underground wiring cables or gas lines 10 1 2 Into Ground 4 x 8 x 2 1 2 Wood Screw 2 x Ground Stake 1 1 4 x 1 1 2 x 14 0318 S3 1863 Fig 29 1 Fig 29 2 0318 S3 1863 ...

Page 67: ...ds 1 x Glider Seat 1 x Glider Rope and Chain pkg of 4 2 x 5 16 x 6 Hex Bolt 5 16 flat washer x 2 5 16 lock nut 8 x 5 16 Flat Washer 4 x 5 16 Lock Nut Z Hardware Other Parts Fig 30 1 Step 30 Glider Assembly A Attach 1 Glider End to the Glider Seat using 1 Z 5 16 x 6 Hex Bolt with 2 flat washers and 1 lock nut Repeat for the second Glider End fig 30 1 B Install 2 Glider Rope with Chains into each Gl...

Page 68: ...tach 2 Belt Swings to the Bolt Thru Swing Hangers fig 31 1 Use an extra Flat W asher If Bolt protrudes beyond T Nut WARNING Check entire play centre for bolts protruding beyond T Nuts Use extra washers to eliminate this condition Step 31 Attach Glider and Swings Glider Belt Swings 2 x Belt Swings Other Parts Fig 31 1 ...

Page 69: ...50 Front Back Ground and 2105 Bench Post with 2 H2 1 4 x 2 Hex Bolts with lock washer flat washer and t nut Notice the bolt holes at the end of the board should be towards the bottom of the board fig 32 2 Hardware 2105 2 x 1 4 x 1 1 2 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut 2 x 1 4 x 2 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut H1 2150 2105 Fig 32 1 Slide Wall 1 4 lock washer 1 ...

Page 70: ...3 2 33 3 B Complete subassembly by securing sections with 2 S8 12 x 3 4 Pan Screws per section in the middle holes and 2 S6 12 x 1 Pan Screws per section in the outside holes See fig 33 2 for accurate screw placement Hardware 2 x 12 x 3 4 Pan Screw 2 x 12 x 1 Pan Screw S8 Fig 33 1 Other Parts 1 x Top Section 1 x Bottom Section Top Section Fig 33 2 Fig 33 3 Bottom Section Snaps S6 S8 S6 ...

Page 71: ...ing 2 S3 8 x 2 1 2 Wood Screws The angled end of 2137 SL Upright is at the top of the board fig 34 1 1 x SL Upright 2 x 3 x 48 1 2 1 x SW Block 5 4 x 4 x 3 1 2 Hardware Wood Parts 2 x 8 x 2 1 2 Wood Screw 2137 4909 Fig 34 1 S3 S3 2137 4909 Step 34 Slide Support Assembly Part 1 Notice angled end ...

Page 72: ...37 SL Upright to 2110 Slide Ground with 1 H12 1 4 x 3 Hex Bolt with lock washer flat washer and t nut per board fig 34 3 E Refill hole halfway with soil and compact making sure 2137 SL Upright stays plumb Finish filling and compacting fig 34 3 F Tighten bolts in 2140 Short Upright and 2137 SL Upright then attach 2110 Slide Ground to uprights with 1 S3 8 x 2 1 2 Wood Screw per board fig 34 3 WARNIN...

Page 73: ...n the Slide Wall Slide should be centred over 2122 SL Floor End and rest on the uprights fig 34 4 and 34 5 H Attach slide to 2122 SL Floor End using 4 S7 12 x 2 Pan Screws fig 34 4 and 34 5 Hardware 4 x 12 x 2 Pan Screw S7 2134 S7 Fig 34 5 Fig 34 4 2122 2122 2134 Uprights Note Slide must be centred in opening 2112 2112 ...

Page 74: ... 34 6 and 34 7 K Attach Spiral Wave Bracket to 2140 Short Upright with 1 S6 12 x 1 Pan Screw and to the Bottom Section of the slide with 1 S8 12 x 3 4 Pan Screw as shown in fig 34 6 and 34 8 Hardware 3 x 12 x 1 Pan Screw 1 x 12 x 3 4 Pan Screw S6 Other Parts 2 x Spiral Wave Brackets Spiral Wave 3632140 Short Upright spiral wave slide 12 x 3 4 Pan S8 1X bracket Fig 34 6 Fig 34 8 Fig 34 7 Fig 34 9 B...

Page 75: ...n ATTACH THIS WARNING I D PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT Fort or Swing Post This provides warnings concerning safety and important contact information A Tracking Number is provided to allow you to get critical information or order replacement parts for this specific model Final Step Attach I D Plaque WARNING FORT OR SWING POST ...

Page 76: ...76 support solowavedesign com NOTES ...

Page 77: ...77 support solowavedesign com NOTES ...

Page 78: ...78 support solowavedesign com NOTES ...

Page 79: ...79 support solowavedesign com NOTES ...

Page 80: ...is product for ease of assembly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packaging Excellent Very Good Average Below Average Poor Would you recommend the purchase of our products to friends and family Yes No Comments MM DD YY MAIL TO Solowave DesignTM 375 Sligo Road W Mount Fo...

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