Benelli 2014 BN600, Service Manual

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CHAS
FRONT AND REAR BRAKES
FRONT BRAKE CALLIPER TIGHTNESS
Removal:
The following procedure is applied to both brake callipers.
NOTE
Before removing the brake calliper, drain the brake fl uid from
inside the brake circuit.
Detach:
• the special screw (6) and gaskets (5) Fig.A
• Remove the front brake hoses.
NOTE
Insert the end of the brake hose into a container and slowly
pump out and drain the brake fl uid.
• Remove both callipers, unscrewing the fastening screws “A”
on the front fork Fig. B
Detach:
• The brake calliper pistons “B”(2 Ø 34 mm and 2 Ø 30 mm)
Fig. C
• The piston gaskets on the brake calliper “E” (fi rst the
smallest oil seals - gaskets, then the sealing rings - larger
gaskets).
• Secure the pistons on the brake calliper with a block of
wood Fig. D.
• Blow compressed air into the brake hose coupling to force
out the pistons on the left of the brake calliper Fig.D.
WARNING
Never try to prise out the calliper pistons.
• Remove the piston seals from the brake calliper.
• Repeat the same procedure to force out the pistons on the
right of the brake calliper Fig.D.
6
5
5
5
7
3
1
5
4
7
18
20
19
21
5
A
B
A
A
C
B
E
D