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ENG
GEAR ASSEMBLY
GEAR ASSEMBLY
Assemble the forks and gear pin, complete with springs (20),
following the sequence illustrated in Fig. I.
1. Spring
2. Gear selection fork 5th/6th
3. Gear selection fork 5th/6th
4. Gear selection fork 1st/4th - 2nd/3rd
5. Spring
Check:
•
The two bearing retainers (33) Fig. L.
If there is any warping/damage/lines/signs of wear, replace.
Check:
•
The seats of the two bearing retainers (33) Fig. L.
If there is any warping/damage/lines/signs of wear, replace.
Assembly
For the main shaft (68) assembly sequence, with all of the parts
of which it is comprised, see the exploded drawing at the begin-
ning of this chapter.
For the secondary shaft (50) assembly sequence, with all of the
parts of which it is comprised, see the exploded drawing at the
beginning of this chapter.
Place the complete main shaft (68) and the secondary shaft (50)
in their respective seats, taking care to match up the grooves on
the two bearings (32) with the bearing retainers fi tted previously
Fig. M.
NOTE
Before assembling the two half casings, top and bottom, it is
necessary to apply sealant paste along the whole profi le of the
top casing, in order to achieve a good hold.
Assembly
Assemble the bottom casing over the top casing, which will have
been turned through 180°, taking care to insert the transfer part
(A) in the corresponding section of the desmodronic shaft and
forks (22-23-24) in the respective seats Fig. N.
NOTE
Two operators are required to carry out this assembly, since this
is a complex operation.
I
1
2
3
4
5
L
33
33
M
50
68
32
32
N
A
B
24
22
23
Summary of Contents for 2014 BN600
Page 1: ...SERVICE STATION MANUAL code Pure Passion since 1911 ...
Page 6: ...GEN INFO 5 GEN INFO General Information CHAPTER 1 ...
Page 19: ...SPEC 18 SPEC Specifications CHAPTER 2 ...
Page 37: ...CHK ADJ 36 CHK ADJ Inspections and Periodic Adjustments CHAPTER 3 ...
Page 40: ...CHK ADJ 39 NOTES ...
Page 80: ...CHAS 79 Frame CHAPTER 4 CHAS ...
Page 175: ... 174 ENG ENG Engine CHAPTER 5 ...