Baldor VS1SM Installation & Operating Manual Download

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Installation & Operating Manual

VS1SM
Single Phase AC Drive

10/07

MN761

Summary of Contents for VS1SM

Page 1: ...Installation Operating Manual VS1SM Single Phase AC Drive 10 07 MN761...

Page 2: ...are the property of their respective owners Important Be sure to check www baldor com for the latest software firmware and drivers for your VS1 product Also you can download the latest version of this...

Page 3: ...the Drive 3 1 3 3 1 Protecting the Drive from Debris 3 1 3 3 2 Watts Loss Data 3 2 3 3 Cover Removal 3 2 Chapter 4 Power Wiring 4 1 4 1 Overview of Power Connections 4 1 4 2 Power Disconnect 4 2 4 3 P...

Page 4: ...ting 9 1 9 1 Periodic Maintenance 9 1 9 2 Reviewing Fault Status of the Drive 9 1 Appendix A Technical Specifications A 1 Appendix B Parameter Tables B 1 Appendix C CE Guidelines C 1 C 1 CE Declaratio...

Page 5: ...should attempt the start up procedure or troubleshoot this equipment WARNING Be sure that you are completely familiar with the safe operation of this equipment This equipment may be connected to othe...

Page 6: ...peres 1 50 5 000 51 200 10 000 201 400 18 000 401 600 30 000 601 900 42 000 Caution Do not connect AC power to the Motor terminals U V and W Connecting AC power to these terminals may result in damage...

Page 7: ...rake hardware is used set the Level 2 Brake Adjust block Resistor Ohms and Resistor Watts parameters WARNING The motor shaft will rotate during this procedure Be certain that unexpected motor shaft mo...

Page 8: ...ired mode NPN Mode PNP Mode OR Shown with NPN Digital Input Connections Tightening Torque 3 5 lb in 0 4Nm Forward Run Speed signal input 0 10VDC Speed signal input 0 20mA P1 P2 P3 P4 P5 P24 VR VI I CM...

Page 9: ...ification VS1 family SM Sub Micro for Single Phase Power Applications VS1 SM 8 0P5 Voltage Code 8 230VAC 1PH Horse Power Rating OP5 0 5 HP 1 1HP 2 2HP 3 3HP V Hz and Open Loop Vector Control F EMC Fil...

Page 10: ...2 2 General Information and Ratings MN761...

Page 11: ...nment and operating conditions are satisfactory The area behind the drive must be kept clear of all control and power wiring Power connections may create electromagnetic fields that may interfere with...

Page 12: ...Locations B1 B2 B A1 A C Table 3 2 Drive Dimensions and Weights Size Catalog Number Dimensions inches mm Weight Outside Mounting Height A Width B Depth C Height A1 Width B1 Width B2 lb kg A VS1SM80P5...

Page 13: ...ound must be connected to one of the ground terminals on the drive Shield Termination Either of the safety ground terminals located on the power terminal block provides a grounding point for the motor...

Page 14: ...ical Installation All interconnection wires between the drive AC power source motor host control and any operator interface stations should be in metal conduits or shielded cable must be used Use list...

Page 15: ...t Power Connections L1 L2 L1 L2 Earth Optional components not provided with control Baldor Control Note 1 Note 3 Notes 1 See Protective Devices described previously in this section 2 Use same gauge wi...

Page 16: ...leads to terminals U V and W see Figure 4 2 for location Long Motor Leads The wire leads that connect the motor to the control are critical in terms of sizing shielding and the cable characteristics...

Page 17: ...N PNP Table 5 1 I O Connection Description Connector Terminal Signal Description P1 Forward Run P2 Reverse Run P3 Output Inhibit P4 Fault Reset P5 Jog Operation P24 Internal 24VDC power powers P1 P5 i...

Page 18: ...An active low at P1 P5 will activate the inputs For PNP Connections1 Connect the Digital Inputs to one pole of a switch and the other switch pole to P24 An active High at P1 P5 will activate the input...

Page 19: ...Power for Potentiometer PNP 24VDC Output Common Shown with NPN Digital Input Connections VS1SM Tightening Torque 3 5 lb in 0 4Nm Digital Inputs Forward Run Speed signal input 0 10VDC Speed signal inpu...

Page 20: ...t s reference to CM 2 The normally Open and Closed relay outputs can be connected to an external device terminal 30B is the common terminal 3 A multi function open collector output can drive a digital...

Page 21: ...On during Reverse Run DISPLAY 7 Segment LED Display Displays operation status and parameter information RUN Run Switch Press to issue a run command STOP RST Stop Reset Switch STOP Stop the operation...

Page 22: ...ues There are 4 parameter groups in VS1SM shown in Figure 6 3 Drive Group Basic start up parameters necessary to run the drive Function Group1 Basic function parameters to adjust output speed voltage...

Page 23: ...Y key The next parameter is displayed Speed Reference Source Press enter to view or change setting Press the Y key The next parameter is displayed Preset Speed 1 Press enter to view or change setting...

Page 24: ...indicating the cursor position Press Enter to exit without changing the value Press the A key to move one digit to the left The present value is 5 and we want it to be 6 Press the Y key to increase t...

Page 25: ...sh for a few seconds indicating the new value The new Speed Reference is 30 0Hz View parameter F27 Use the jump code to quickly get to F27 Action Description Display Comments Apply Power Press the key...

Page 26: ...layed The next parameter is displayed Press enter to view or change setting Press Enter to view the value motor RPM The right most 3 digits are displayed Press the A key to view digits to the left Now...

Page 27: ...nge the code from 1 to 93 Press the Y key 2 times to increment to 3 Press the A key to move 1 digits to the left Press the Y key 9 times to increment to 9 Jump code is now 93 Press Enter to view to F9...

Page 28: ...6 8 Using the Keypad MN761...

Page 29: ...ontrol from the terminal strip 2 2 wire with direction control from the terminal strip 3 Operation by Communication Option Sets the control mode to keypad terminal strip communication network Preset V...

Page 30: ...slip is not considered Preset Value N A RO DC Link Voltage Range N A Displays the DC link voltage Bus Preset Value N A RO User Display Selection Range vOL Output Voltage POr Output Power tOr Output T...

Page 31: ...Pattern F02 Decel Pattern F03 Range 0 Linear A general pattern for constant torque applications 1 S Curve Allows the motor to accelerate and decelerate smoothly If set to S Curve the actual accel time...

Page 32: ...when F4 1 RW DC Brake Start Voltage Range 0 200 Sets the amount of DC brake voltage applied during brake before start Preset Value 50 RW DC Brake Start Time Range 0 60 sec Sets the time DC braking is...

Page 33: ...e 0 1 400Hz Sets the lower speed limit Cannot be greater than F25 or less than F23 Preset Value 0 50 Parameter is only displayed when F24 1 RW Torque Boost Range 0 Manual Torque levels set in F28 and...

Page 34: ...lue 15 00 Parameter is only displayed when F30 2 RW User V F Volts 1 Range 0 100 Sets Voltage 1 in User Defined V F Pattern as a of See also F31 Cannot be greater than F34 F36 or F38 Preset Value 25 P...

Page 35: ...W Output Voltage Scale Range 40 110 Adjusts the output voltage as a percentage of Input Voltage Useful for a motor that has a rated voltage less than the line voltage Preset Value 100 Freq Voltage Bas...

Page 36: ...tal output terminal as a percentage of H33 Select one output terminal for this function MO or 30AC For digital output set I54 5 For relay output set I55 5 See also I54 and I55 Preset Value 150 Current...

Page 37: ...accel and Constant run 4 During deceleration Decel is stopped when link volts preset 5 During both accel and decel 6 During both decel and Constant run 7 During accel decel and Constant run Sets when...

Page 38: ...ee H1 Preset Value N A RW Fault History 4 Range N A See H1 Preset Value N A RW Fault History 5 Range N A See H1 Preset Value N A RW Reset Fault History Range 0 1 1 Clears H1 H2 H3 H4 and H5 fault hist...

Page 39: ...set Value 35 00 Parameter is only displayed when H10 1 RW S Curve Accel Decel Start Range 1 100 Sets the speed reference value to form a curve at the start of the accel decel cycle Larger value decrea...

Page 40: ...ch After Fault After Power Failure 6 After Fault After Power Failure 7 Normal search After Fault After Power Failure 8 Power on start 9 Normal search After Fault Power on start 10 After Fault Power on...

Page 41: ...reset Value 1 0 RW Motor Type Selection Range 0 2 0 2kW 0 4 0 4kW 0 75 0 75kW 1 5 1 5kW 2 2 2 2kW Sets the type of motor Preset Value CALC RW Motor Poles Range 2 12 Sets the number of motor poles Pres...

Page 42: ...nd adjusted Specifies whether or not H42 and H44 will be measured automatically Preset Value 0 RW Stator Resistance Range 0 14ohms Sets the stator resistance value of the motor If H41 1 this value is...

Page 43: ...xample if H52 1 sec 100 is output in 1 second Preset Value 1 0 Parameter is only displayed when H40 2 or 3 RW Differential Time D Gain for PID Range 0 30 0sec Sets the D Gain for the PID Controller Th...

Page 44: ...Run Freq 30Hz Max f req 60Hz Run Time sec Frequency Accel Decel 10Hz Run 30Hz Target 20Hz Delta A B C 5 7 12 Accel Accel H70 0 H70 1 RW Accel Decel Time Scale Range 0 Scaled in increments of 0 01 sec...

Page 45: ...lue 10 0 Parameter is only displayed when a Digital Input I20 I24 12 RW Second Motor Base Speed Range 30 400Hz Sets the rated frequency of the second motor See motor nameplate Preset Value 60 00 Param...

Page 46: ...Preset Value 100 Parameter is only displayed when a Digital Input I20 I24 12 RW Second Motor Rated Current Range 0 1 20A Sets the rated current for the second See motor nameplate Preset Value 1 8 Par...

Page 47: ...m voltage of the V0 input Preset Value 10 00 RW Speed Corresponding to I4 Range 0 400Hz Sets the output frequency at maximum V0 input voltage as set in I4 Preset Value 60 00 RW Filter Time Constant fo...

Page 48: ...I Input Maximum Current Range 0 20mA Sets the maximum current of the I input Preset Value 20 00 RW Speed Corresponding to I14 Range 0 400Hz Sets the maximum frequency at maximum I input current as se...

Page 49: ...defined as 17 3 Wire operation 1 Reverse Run Command Defines a digital input as a reverse run command in 2 Wire or 3 Wire control For both 2 Wire and 3 Wire control P38 Drive Mode should be set to a 1...

Page 50: ...See Figure 7 5 Figure 7 5 Voltage Run c ommand F12 P3 12 2nd motor select When input is present the drive configures itself for a second set of motor settings defined in 2nd motor operation parameters...

Page 51: ...e drive unit Parameter H60 Self Diagnostic function is used to define the test to conduct IGBT fault and ground fault Output phase short open circuit ground fault or ground fault IGBT fault output pha...

Page 52: ...inued Figure 7 8 Set Frequency Frequency P8 Operation Command Frequency P8 Operation Command 24 Accel Decel Disable Disables the acceleration or deceleration ramp while the digital input is closed hol...

Page 53: ...sts the noise immunity of the Inputs Increased values result in slower response times Preset Value 15 RW Preset Speed 4 Range 0 400Hz Sets Frequency for Preset Speed 4 Can not be greater than F21 Pres...

Page 54: ...6000sec Sets the Acceleration time for Preset Speed 4 Preset Value 6 0 RW Decel Time 4 Range 0 6000sec Sets the Deceleration time for Preset Speed 4 Preset Value 6 0 RW Accel Time 5 Range 0 6000sec Se...

Page 55: ...vel Preset Value 100 RW Frequency Detection Level Range 0 400Hz Used when I54 0 4 or I55 0 4 Preset Value 30 00 RW Frequency Detection Bandwidth Range 0 400Hz Used when I54 0 4 or I55 0 4 Preset Value...

Page 56: ...for RS485 Communication Preset Value 1 RW Baud Rate Range 0 1200 bps 1 2400 bps 2 4800 bps 3 9600 bps 4 19200 bps Sets the Baud Rate of RS485 Communication Preset Value 3 RW Drive Mode After Loss of...

Page 57: ...MN761 Customizing for Your Application 8 1 Chapter 8 Customizing for Your Application...

Page 58: ...8 2 Customizing for Your Application MN761...

Page 59: ...Check the mechanical brake Ground fault Output turns off when ground current exceeds the internal value Ground fault has occurred or motor insulation is damaged Check the output wiring Replace the mo...

Page 60: ...ommunication Error Inverter cannot communicate with the keypad Cooling fan fault Fault condition occurs in the cooling fan Obstructed air flow Damaged cooling fan Clean the ventilating slot Replace th...

Page 61: ...ection External Faults Communication Error Loss of Speed Command Hardware Fault Option Fault Stall Prevention Over voltage suppression over current suppression External Output LED trip condition indic...

Page 62: ...rs Forward run command Reverse run command Stop command Jog active Remote Mount 200 feet 60 6m maximum from control Trip Separate message for each trip last 5 trips retained in memory Control Specific...

Page 63: ...MN761 Parameter Tables B 1 Appendix B Parameter Tables Refer to Chapter 7...

Page 64: ...B 2 Parameter Tables MN761 B 1 1 Basic Parameters Continued...

Page 65: ...o Electro Magnetic Compliance EMC indicates that it is the responsibility of the system integrator to ensure that the entire system complies with all relative directives at the time of installing into...

Page 66: ...mmended AC supply filter and having met all cable requirements Note Radiated magnetic and electric fields inside the cubicle will be high and components installed inside must be sufficiently immune S...

Page 67: ...FILTER The EMI or main filter should be mounted next to the power supply here BPS For the connection to and from the main filter screened cables should be used The cable screens should be connected to...

Page 68: ...hould be connected to the screen rails or clamps The screen rails or clamps should be conductive clamps fastened to the cabinet D The cable to the regeneration resistor must be shielded The shield mus...

Page 69: ...Baldor District Offices...

Page 70: ...l rights reserved Printed in USA 10 07 BALDOR ELECTRIC COMPANY World Headquarters P O Box 2400 Fort Smith AR 72901 2400 479 646 4711 Fax 479 648 5792 www baldor com E 2007 Baldor Electric Company MN76...

Page 71: ...Series VS1SM Single Phase AC Control MN761...

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