Arctic Cat M 8000, Service Manual

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164
XM140
7. Remove the clutch from the compressor.
8. Install the back-side cams; then secure with the
screws and tighten to 24 in.-lb.
INSTALLING - ZR 4000 LXR
1. Set the brake lever lock.
2. Install the alignment washers; then install the driven
clutch. Tighten to 20 ft-lb (threads coated with blue
Loctite #243).
3. Check drive clutch/driven clutch alignment; then
install the drive belt.
REMOVING - ZR 4000 RR
1. Remove the drive belt.
2. Remove the cap screw and washers securing the
clutch; then slide the driven clutch off the shaft.
 NOTE: Account for any alignment washers. These
washers must be in place during installation.
Disassembling
1. Remove the four torx head cap screws securing the
cam to the movable sheave; then grasp the cam and
by working the movable sheave back and forth, lift it
up and off the shaft.
CM086
CM087

NOTE: If changing cam angles, move the cam 90° to
its optional position and secure the cam with the eight
torx head cap screws. Tighten to 5-6 ft-lb.
2. Using the Driven Clutch Compressor Tool, position
the tool over the roller assembly; then compress the
assembly enough to allow the snap ring to be
removed from the end of the shaft. Remove the snap
ring.
CM088
CM089A
 NOTE: It is advisable to secure the compression tool
in a vise or to bolt it to a sturdy workbench.
3. Remove the compression tool and account for the
snap ring, spider assembly, spring, and a retaining
ring.

NOTE: Note the location of the “X” stamped on the
roller assembly for assembling purposes.
4. Remove the movable sheave from the driven clutch
shaft and account for one spacer.