Arctic Cat M 8000, Service Manual

Page: 185 / 210

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745-759A
4. Remove the pin (D) securing the brake lever to the
master cylinder.
5. Using a small screwdriver, compress the tabs of the
brakelight switch (E) to release it from the master
cylinder.
6. Remove the two torx-head screws (F) and clamp
securing the brake reservoir to the handlebar; then
place a towel over the reservoir and remove the
assembly from the handlebar.
INSPECTING
1. Inspect the snap ring and pin securing the brake lever
for wear or damage; then inspect the brake lever for
cracks or damage.
2. Inspect the master cylinder reservoir and cover for
cracks and leakage.

NOTE: The master cylinder is a non-serviceable
component. If any wear or damage is detected, the
master cylinder must be replaced.
3. Inspect the brake fluid hose for cracks, deterioration,
and the condition of the fittings (threaded and com-
pression).
INSTALLING
1. Position the brake assembly on the handlebar. Secure
with two torx-head screws (F) and clamp; tighten
securely.
2. Install the brake fluid hose (B) to the master cylinder
with the banjo-fitting bolt (A) and two new crush
washers. Tighten securely.
3. Install the brakelight switch (E) to the master cylin-
der.
4. Install the brake lever; then secure with pin (D).
5. Place the reservoir cover onto the reservoir; then
secure with the two screws.
6. Bleed the brake system (see Bleeding Brake System
in this sub-section).
CAUTION
Always use new crush washers when installing the
brake fluid hose.