3-35
3
KM692A
9. Install the low/reverse clutch dog and spacer
washer; then install the reverse gear and reverse
gear thrust washer. At this point, the driveshaft is
ready for installation.
KM690A
10. Apply clean engine oil to the assembled shafts and
gears; then install the countershaft and driveshaft
simultaneously into the transmission case.
KM699
11. Install the low/reverse shift fork into the
low/reverse clutch dog; then install the shift cam
into the transmission case and engage the shift
fork pawl in the appropriate shift cam groove.
KM700
12. Install the high shift fork into the high clutch dog;
then engage the shift fork pawl into the appropri-
ate shift cam groove.
13. Install the shift fork shaft making sure that the
shift fork pawls remain engaged in the shift cam;
then install the shift cam stopper ball, spring,
seal/washer, and plug. Tighten to 20 ft-lb.
KM619A
14. Install the shift shaft making sure to align the tim-
ing mark between the two marks on the shift cam.
KM702A
15. Install the two alignment pins, gasket, and trans-
mission case cover and secure with eight cap
screws. Tighten in a crisscross pattern to 20 ft-lb.
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Summary of Contents for ATV 250 Utility 2009
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