2-2
Periodic Maintenance
Chart
A = Adjust
I = Inspect
C = Clean
L = Lubricate
D = Drain
R = Replace
T = Tighten
* Service/Inspect more frequently when operating in adverse conditions.
Item
Initial Service
After Break-In
(First Mo or 100
Mi)
Every
Day
Every Month
or
Every 100
Miles
Every 3
Months or
Every 300
Miles
Every 6
Months or
Every 500
Miles
Every Year or
Every 1500
Miles
As
Needed
Battery
I
I
C
Air Filter/Drain Tube
I
I
C*
R
Valve/Tappet Clearance
I
I
A
Spark Plug
I
I
R (4000 Mi or
18 Mo)
Muffler/Spark Arrester
C
R
Gas/Vent Hoses
I
I
R (2 Yrs)
Gas Tank Valve
I
C
Throttle Cable
I
I
C-L
A-R
Carb Float Chamber
D*
Engine RPM (Idle)
I
I
A
Engine Oil Level
I
A
Engine Oil - Screen
C
C*
C
Drive Chain (DVX 300)
I
I
C-L
Rear Drive Lubricant
(250 Utility)
I
I
R
A
Transmission Lubricant
I
I
R
A
Tires/Air Pressure
I
I
A-R
Steering Components
I
I
I
R
V-Belt
I
I
R
Suspension (Ball joint boots, tie
rods, differential and rear drive
bellows)
I
I
l*
R
Nuts/Cap Screws/Screws
I
I
T
Ignition Timing
I
Headlight/Taillight-
Brakelight
I
I
R
Switches
I
I
R
Shift Lever
I
A-L
Choke Cable
I
C-L
R
Recoil Starter (250 Utility)
I
C-R
Handlebar Grips
I
R
Handlebars
I
I
R
Gauges/Indicators
I
I
R
Frame/Welds/Racks
I
I
l
Electrical Connections
l
C
Complete Brake System
(Hydraulic and Auxiliary)
I
I
C
L-R
Brake Pads
I
I*
R
Brake Fluid
I
I
R (2 Yrs)
Brake Hoses
I
I
R (4 Yrs)
Coolant/Cooling System
I
I
R (2 Yrs)
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Summary of Contents for ATV 250 Utility 2009
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