3-16
9. Install the two alignment pins; then install the
camshaft holder and secure with the four cylinder
head nuts and washer. Using a crisscross pattern,
tighten to 18 ft-lb.
KM707A
KM706A
10. Install the cam chain tensioner assembly and
tighten the mounting cap screws to 9 ft-lb; then
turn the tensioner screw counterclockwise to ten-
sion the cam chain.
KM705
11. Install the cam chain tensioner cover bolt and
tighten to 24 in.-lb.
12. Check that the cam gear alignment marks are cor-
rectly oriented; then install and tighten the external
cylinder head to cylinder cap screws to 7 ft-lb.
13. Install the cylinder head cover with a new O-ring
and tighten securely.
KM703
Left-Side Components
NOTE: For efficiency, it is preferable to remove
and disassemble only those components which
need to be addressed and to service only those
components. The technician should use discretion
and sound judgment.
NOTE: The engine/transmission does not have to
be removed from the frame for this procedure.
Removing Left-Side
Components
A. Recoil Starter (250 Utility)
1. Remove the five recoil starter cover cap screws.
Remove the recoil starter assembly noting the
location of the dowel pins. Note the condition of
the recoil cover gasket. Replace if damaged.
B. V-Belt Cover
C. Drive Pulley
D. Driven Pulley/Centrifugal Clutch
Assembly
NOTE: On the 250 Utility, step 1 in the preceding
sub-section must precede this procedure.
AT THIS POINT
To service any one specific component, only limited
disassembly of components may be necessary. Note
the AT THIS POINT information in each sub-section.
AT THIS POINT
To service the recoil starter, see Servicing Left-Side
Components sub-section.
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Summary of Contents for ATV 250 Utility 2009
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