3-42
KM414A
6. Tighten the nuts on the two rear and one front
through-bolt to 29 ft-lb.
7. Connect the shift linkage using the existing hard-
ware.
8. Install the output drive boot onto the bevel driven
gear housing and secure with the existing clamp.
KM315A
9. Connect the V-belt cooling boots to the V-belt
housing and secure with the existing hose clamps.
KM307A
10. Connect the engine ground wire to the engine;
then connect the starter positive wire to the starter
using the existing hardware. Tighten securely.
KM319A
11. Connect the coolant temperature sensor; then con-
nect the trigger coil connector, shift position con-
nector, and stator connector.
KM324A
KM347A
12. Install the coil (see Section 5).
13. Install the carburetor (see Section 4).
14. Install the muffler assembly (see Section 8).
15. Install the gas tank and air filter (see Section 4).
16. Install the fenders and front rack; then install the
side panels (see Section 8).
17. Install the battery; then connect the positive and
negative battery cables.
18. Pour in the recommended amount and grade of engine
coolant, engine oil, and transmission lubricant.
19. Start the engine and allow it to warm up; then
check all fluid levels and add as required.
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Summary of Contents for ATV 250 Utility 2009
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