2-15
2
KM276
5. Remove the nut securing the driven pulley; then
remove the splined bushing, centrifugal clutch,
pulley, and V-belt.
INSTALLING
1. Using a rubber mallet, spread the driven pulley
sheaves by driving the V-belt down between the
sheaves; then slide the driven pulley and V-belt
into position.
KM262
2. Install the centrifugal clutch housing onto the
driven shaft; then install the splined bushing and
secure with the driven pulley retaining nut.
Tighten to 43 ft-lb.
KM276
3. Install the movable drive face onto the crankshaft
making sure to “bottom” the sheave out against the
center bushing. The crankshaft splines should be
visible and the stepped washer should sit over the
splines.
KM263A
4. Secure the movable drive face to the crankshaft
with the drive pulley nut and tighten to 72 ft-lb.
5. Install the V-belt cover and tighten the cap screws
securely; then connect the cooling boots and
tighten the clamps securely.
KM252A
6. Install the recoil starter and footwell assembly
(250 Utility). Tighten all hardware securely.
! CAUTION
If the splines are not protruding as shown, the V-belt
may be too deep in the drive sheaves. This would
cause the drive pulley to be under-tightened and
severe drive sheave or crankshaft damage could
occur.
! CAUTION
On the DVX 300, the rear boot clamp must be oriented
as shown or interference with heat shielding could
occur.
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Summary of Contents for ATV 250 Utility 2009
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