6-6
Rear Drive Axle
(250 Utility)
REMOVING
1. Secure the ATV on a support stand to elevate the
rear wheels.
2. Compress the brake lever and engage the brake
lever lock; then remove the rear wheels and hub
caps.
3. Remove the cotter pins and rear hub nuts; then
remove the hubs.
4. Disengage the brake lever lock; then remove the
rear brake calipers and brake disc.
NOTE: Do not apply the brakes with the calipers
removed. The brake pistons will be pushed out
and brake fluid will be spilled.
KM505
5. Remove the rear drive gear case; then drain the
gear case.
6. Loosen the clamp securing the joint boot to the
swing arm; then slip the boot off the swing arm.
KM504
7. Remove the clamp securing the brakeline hose to
the swing arm; then remove the lower rear shock
absorber mounting nut and bolt.
KM505
8. Remove the left and right pivot caps; then remove
the right-side pivot bolt.
KM506
9. From the left side, remove the pivot lock nut using
Pivot Lock Nut Wrench; then remove the left pivot
adjusting bolt.
KM533B
10. Remove the swing arm assembly. Account for the
driveshaft spring.
! WARNING
Make sure the ATV is solidly supported on the support
stand to avoid injury.
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Summary of Contents for ATV 250 Utility 2009
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