3-41
3
12. Connect the starter wire to the starter stud and
secure with a washer and nut. Tighten securely.
13. Connect the stator connector, shift position con-
nector, and the coolant temperature sensor; then
secure the engine ground cable to the engine and
tighten the cap screw securely.
KM347A
KM324A
14. Install the coil (see Section 5).
15. Install the carburetor (see Section 4).
16. Install the exhaust pipe/muffler assembly (see Sec-
tion 8).
17. Install the gas tank (see Section 4).
18. Install the air filter housing (see Section 8).
19. Install the body (see Section 8).
20. Install the gas tank cover panel.
21. Install the electrical tray. Install the battery and
connect the positive cable; then connect the nega-
tive cable.
22. Pour in the recommended amount and grade of
engine coolant, engine oil, and transmission lubri-
cant.
23. Install the seat.
250 Utility
1. Attach a suitable engine lift to the front engine
mounting boss; then lift the engine/transmission
assembly into the frame from the left side. The
front of the engine/transmission should go in first.
KM331
2. Lifting the front of the engine/transmission, move
the assembly forward sufficiently to clear the rear
engine mounts; then engage the secondary bevel
driveshaft into the universal joint splines.
KM328
3. Slide the engine/transmission rearward into the
rear engine mounts; then install the rear
through-bolts and nuts. Do not tighten at this time.
4. Remove the engine lift from the front engine
mounting boss; then install the engine mounting
brackets to the frame. Finger tighten only.
KM414
5. Install the front engine through-bolt; then tighten
the engine mounting brackets to 16 ft-lb.
Back to TOC
Back to Section TOC
Next
Back
Summary of Contents for ATV 250 Utility 2009
Page 1: ......
