7-6
KM564B
6. Inspect the drive chain and sprockets for excessive
wear, chain stiffness, or rust/corrosion.
ATV2185
ASSEMBLING AND INSTALLING
1. Remove any nicks or burrs from the bearing bosses
in the cushion arm with fine emory cloth; then
using a suitable bearing installer, press new needle
bearings into the end bosses of the cushion arm.
KM565A
2. If the bushing was removed from the middle boss
of the cushion arm, press in a new bushing.
NOTE: The bearings and bushing must be cen-
tered in the bearing boss so the dust seals can be
properly installed.
3. Using an appropriate seal driver, install the new
dust seals in the cushion arm; then apply
multi-purpose grease to the bearings, bushing, and
dust seal lips.
4. Install the bushings in the cushion arm and cush-
ion link; then connect the cushion link to the cush-
ion arm with the flange cap screw and lock nut.
Tighten securely.
KM568
5. Install the swing arm axle and bushings; then
install the dust seals and lubricate the lips with
grease.
6. Place the swing arm into position in the frame;
then install the swing arm pivot cap screw and
lock nut. Tighten to 50 ft-lb.
KM496A
7. Apply grease to the swing arm pivot through the
grease fitting.
KM501
8. Place the cushion arm and cushion arm/link
assembly into position and secure with the flange
cap screws and new lock nuts. Tighten securely.
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Summary of Contents for ATV 250 Utility 2009
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