Adtech ADT-DK300A Manufacturer'S Manual Download Page 66

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BZ001M056A

ADT

‐

DK300A/400A

Engraving

Machine

Summary of Contents for ADT-DK300A

Page 1: ...stem Manufacturer s Manual Adtech Shenzhen Technology Co Ltd Add F 5 Bldg 27 29 Tianxia IC Industrial Park Yiyuan Rd Nanshan District Shenzhen Postal code 518052 Tel 0755 26722719 Fax 0755 26722718 E mail adtcnc adtechcn com http www adtechcn com ...

Page 2: ... organization or individual are prohibited This manual doesn t contain any assurance stance or implication in any form Adtech and the employees are not responsible for any direct or indirect data disclosure profits loss or cause termination caused by this manual or any information about mentioned products in this manual In addition the products and data in this manual are subject to changes withou...

Page 3: ...aobing Revision Date Version Pag Result Confirmed by 2012 9 18 Shi Tingliang Remark We have collated and checked this Manual strictly but we can t ensure that there are no error and omission in this Manual Due to constant improvement of product functions and service quality any products and software described in this manual and the content of the manual are subject to changes without prior notice ...

Page 4: ...1 1 6 Program exchange between CNC system and PC 2 1 1 7 System operating condition 2 2 OPERATING PANEL 3 2 1 LCD KEYPAD 3 2 2 SYSTEM MENUS 4 2 3 OPERATING KEYS 7 3 MANUAL OPERATION 9 3 1 RETURNING TO REFERENCE POINT MANUALLY 9 3 2 CONTINUOUS FEEDING MANUALLY 11 3 3 SINGLE STEP FEEDING 11 3 4 HANDWHEEL FEEDING 12 3 5 MANUAL AUXILIARY FUNCTION OPERATION 12 3 6 WORKING COORDINATE SYSTEM SETTINGS TOO...

Page 5: ...TEM OPERATION 22 4 AUTOMATIC OPERATION 24 4 1 AUTOMATIC OPERATION 24 4 2 MDI OPERATION 25 4 3 USB DISK DNC 26 4 4 SPEED RATE ADJUSTMENT 27 4 5 SBK FUNCTION 28 4 6 BDT FUNCTION 28 4 7 STOPPING AUTOMATIC OPERATING 28 5 SAFE OPERATION 29 5 1 EMERGENCY STOP 29 5 2 HARD LIMIT OVER TRAVEL 30 5 3 SOFT LIMIT OVER TRAVEL 30 6 ALARM AND SELF DIAGNOSIS FUNCTION 30 6 1 NC PROGRAM EXECUTION ALARM 30 6 2 SYSTEM...

Page 6: ...PROGRAMS INTO WORK AREA 37 7 2 1 Reading programs from controller into work area 37 7 2 2 Reading programs from USB disk into work area 37 7 3 EDITING MODIFYING PROGRAMS 38 7 4 DELETING FILES 38 7 4 1 Deleting files in memory 38 8 MAIN INTERFACES OF THE SYSTEM 38 8 1 POSITION INTERFACE 38 8 1 1 Absolute position 39 8 1 2 Relative position 39 8 1 3 Comprehensive coordinates 40 8 2 EDIT INTERFACE 41...

Page 7: ...13 CURRENT MODE INSTRUCTION INFO 56 9 SYSTEM MAINTENANCE 58 9 1 RESTART 58 9 2 SYSTEM UPGRADE 59 9 3 RESTORE FACTORY PARAMETERS 60 9 4 PARAMETER BACKUP AND RESTORE 61 9 5 ENTERING BIOS 62 10 SYSTEM PARAMETERS 63 10 1 PARAMETER INDEX LIST 64 10 2 GENERAL PARAMETER P1 86 10 3 AXIS PARAMETER CONFIGURATION P2 106 10 4 MANAGEMENT PARAMETER P3 118 10 5 TOOL MAGAZINE PARAMETERS P4 124 10 6 PRINCIPAL AXIS...

Page 8: ... output interface XS6 151 11 2 4 Handheld box interface XS7 153 11 2 5 Analog output interface XS8 154 11 2 6 RS232 transmission interface XS9 155 11 2 7 USB memory connection interface XS10 156 11 2 8 PC USB communication interface XS11 156 11 3 ELECTRICAL CONNECTION DIAGRAM 156 11 3 1 Symbol schematic diagram 156 11 3 2 Power connection diagram 157 11 3 3 Servo drive connection diagram 158 11 3 ...

Page 9: ... system please read this Manual carefully to operate properly Terminology note and reading convention in this Manual DK300A and DK400A are control systems with different axes and same hardware functions Different software has different functions and masks CNC system NC controller and DK300A mentioned in this Manual all refer to DK300A DK400A The articles marked with Caution prompt users to pay spe...

Page 10: ...ransition 1 1 3 Abundant instruction system Scaling instruction Mirror processing instruction Tool biasing instructions Program cycle program skip program shift program transfer different end processing modes macro definition and program management instructions Fixed point instructions starting point setting point etc Linear arc and spiral interpolation instructions Six workpiece coordinate system...

Page 11: ... USB disk RS232 interface or transmit the programs from the system to PC 1 1 7 System operating condition Operating voltage 24V DC with filter Operating temperature 0 45 Optimum operating temperature 5 40 Operating humidity 10 90 no condensing Optimum operating humidity 20 85 Storage temperature 0 50 Storage humidity 10 90 Operating environment No excessive dust acid alkali corrosive and explosive...

Page 12: ... submenu buttons to perform the operations of submenus Manual axis moving and edit input are composite It has different definitions according to the modes System working mode switch section is used to switch working modes which can improve the security and system performance Handwheel and single step mode are switched with Repeat button ...

Page 13: ...ain screen shows current main screen The submenu options are used to switch submenus with left triangle F1 F6 and right triangle The right arrow is used to turn pages and the left arrow is used to close the submenus in next level and previous menu 2 2 System menus DK300A system uses cascading menu structure You can press the following keys to operate the menus Press a key to show the corresponding...

Page 14: ... right Turn pages to show other menus of same level The main menus of the system include and Each main menu contains several submenus which are shown below Monitor Position Track MDI Absolute Position Relative Position Comprehensive Position Preview Select Plane Auxiliary control Macro variable CAM ...

Page 15: ...6A ADT DK300A 400A Engraving Machine 6 Coordinates Coordinate Setting Compensation Edit Program Edit File Syntax checking Parameter Comprehensive Axis Configuration Management Tool Magazine Principal Axis Port ...

Page 16: ...defined below Key Figure Purpose 复位 RESET Cancel alarm reset CNC Address number keys Enter letters numbers etc EOB 取消 CAN Confirm or cancel operation EOB 取消 CAN 删除 DEL Program edit insert delete modify Mode switch key Select operating mode Diagnosis Alarm Info Input Diagnosis Output Diagnosis Function Test System Info ...

Page 17: ...Turn pages Menu keys Select the menus Principal axis positive rotation Press it to rotate the principal axis positively and press it again to stop rotating Principal axis reverse rotation Press it to rotate the principal axis reversely and press it again to stop rotating Coolant Coolant on off Lubricant Lubricant on off 跳选 BDT Block delete on off 单段 SBK Single block function on off 暂停 PAUSE Pause ...

Page 18: ... used to locate the origin of the machine tool two checking modes are available With the external sensor switch the home operation completes when the sensing is successfully repeatedly The external sensor switch is used as deceleration switch and the servo home is enabled as home signal after sensing and then the sensing stops You can set the Home mode in Parameter General parameter and move to co...

Page 19: ...the mode switch key to select home operation In Absolute Position and Coordinate System screen press respectively to show the value of corresponding axis and then press the key to reset the absolute position of current axis After this operation the system considers it as a home action Therefore when the program is running the alarm of not home won t occur If you press by mistake it will switch the...

Page 20: ...The operation follows Press the mode switch key to select manual operation 2 Press composite keys in numbers area to move the tool along selected axis In manual mode key can be used to switch the manual speed and rapid traverse speed The rapid traverse speed of every axis depends on General parameter 009 012 rapid traverse speed setting After switching to rapid traverse speed the manual speed of t...

Page 21: ...the feeding axis and feeding unit are determined by the axis selection signal of the handheld box The handwheel feeding step follows Press the mode switch key to select handwheel operation 2 Rotate the dip switch on the handwheel to select handwheel axis X Y Z A 3 Rotate the increment dip switch on the handwheel to select the moving amount 0 1 0 01 0 001 4 Rotate the handwheel to move the machine ...

Page 22: ... the principal axis is positive rotating or else the indicator is off Principal axis reverse rotation stop In handwheel single step manual mode press this key to rotate the principal axis reversely and press it again to stop the axis Key indicator No matter in what mode the key indicator is on if only the principal axis is reverse rotating or else the indicator is off General instructions for manu...

Page 23: ...ool setting is the main operation and important skill during CNC processing Under certain conditions tool setting precision can determine the processing precision of parts and the tool setting efficiency also affects the CNC processing efficiency directly DK300A and DK400A realize tool setting through G54 G59 coordinate system Workpiece coordinate system setting method 3 6 1 Enter current position...

Page 24: ...ove the axis to the origin of the coordinate system 4 Press to show a dialog box and press EOB to set current coordinates as the zero point of the program 5 After setting the coordinate system copy the mechanical position values to the axis value in the dotted box as shown in the figure below ...

Page 25: ...M056A ADT DK300A 400A Engraving Machine 16 3 6 2 Coordinate axis settings 1 Press to enter the coordinate system interface 2 Then press to select the coordinate system e g G55 3 Press to select the edit mode ...

Page 26: ... select the selected coordinate parameters are shown on blue background for example to select axis X press the coordinates of corresponding axis number will be shown and prompt the values to be inserted 5 Press EOB key to finish the setting of currently selected coordinate system as axis Y in the figure below ...

Page 27: ...em in the following steps 1 Press to enter the coordinate system interface 2 Then press to select the coordinate system e g G56 3 Press to select the edit mode 4 Press to select a desired axis to set Z axis of G56 to 10 5 press to select axis Z as shown in Fig 4A then press in sequence and then press to enter 10 5 to Z axis coordinate system as shown in Fig 4B Fig 4A ...

Page 28: ... in the same method 3 7 Data settings 3 7 1 Tool compensation data setting The tool compensation parameters can be set as follow Press to select the edit mode In the main menu press and then press submenu Compensation to enter tool compensation parameter setting interface ...

Page 29: ...pensation No 1 enter 11 2 and press to modify the parameters where the cursor is located as shown in the figure below Enter tool length compensation quickly select compensation number press and then press to insert Z axis coordinates into length compensation as shown in the figure below ...

Page 30: ... increment input box and direct input box have a prompt symbol in the left respectively indicates direct input indicates increment input and the default mode is direct assignment To change to increment assignment press the UP DOWN key The increment input is shown above 1 compensation is 11 2 to add 0 4 the operation follows select 1 compensation enter 0 4 and then press to select the mode is to ad...

Page 31: ... the parameter where the cursor locates 3 8 Fast system operation The value entry dialog box has two input methods i e direct assignment and increment assignment For direct assignment the entered value is assigned to specified parameter directly for increment assignment the entered value is added to specified parameter and then assigned to the parameter the increment input box and direct input box...

Page 32: ...e current speed of the main axis shouldn t be 0 if the speed is 0 set a non zero rotation in MDI mode and then perform the operation In Monitor interface press in the Position menu in manual mode to adjust the manual magnification In automatic mode the automatic magnification is adjusted Note if additional panel is enabled this operation will be covered by the magnification of the additional panel...

Page 33: ...ume the operation and press during operation to stop the program immediately The step of memory operation follows Save the program in the memory see section 8 1 for details Select Edit File in the menu or press File on the panel to enter file operation interface Disk C is YAFS file system disk which is dedicated system disk Disk D is FAT data disk which saves processing files and system settings a...

Page 34: ...nitor interface switch to MDI enter the program with keypad and make the machine tool operate according to the program The program block isn t saved in system memory and can t be preserved upon power failure This is called as MDI operation and the step follows 1 Press mode selection key Edit Select Monitor MDI in the menu to enter MDI interface Enter program block instruction manually ...

Page 35: ...hown below 4 3 USB disk DNC The program read from external USB disk can operate the machine tool without saving in CNC memory This operation is called as USB disk DNC operation The step of USB disk DNC operation follows 1 Insert the USB disk 2 Select Monitor File in the menu to enter file operation interface ...

Page 36: ...Feeding rate In automatic mode press key in Position interface to adjust the feeding rate Press the key once to increase or decrease by 10 10 150 Manual rate In manual mode press key in Position interface to adjust the manual rate Press the key to increase or decrease by 10 10 150 If you press the key and key you can adjust the fast forward rate by 10 10 150 Principal axis rotation In automatic or...

Page 37: ...of stops the feeding pauses and the pause indicator is on 4 6 BDT function In automatic mode press to start the BDT function which will make the block instructions in the line after in the program invalid 4 7 Stopping automatic operating Two methods are available to stop automatic operating i e enter stop command where the program will stop M00 M01 and press the key on the operation panel to stop ...

Page 38: ...matic operation press the key on the operation panel and the system stops immediately Here has the same function as emergency stop button 5 Safe operation 5 1 Emergency stop Press the emergency stop button on the machine tool which will stop immediately and all outputs such as principal axis rotation and coolant are turned off Rotate the button clockwise to cancel emergency stop but all outputs mu...

Page 39: ...eration when the tool touches an axial travel switch the tool decelerates and stops all axial motions and only displays one over travel alarm During manual operation when the tool touches an axial travel switch the tool only decelerates and stops motion on current axis and still moves along other axes When the tool is in safe position press Reset to clear the alarm Please refer to the manual of th...

Page 40: ...ted M01 Instruction Stop 0011 M98 Format Error 0012 Motion Run Error 0013 Current Program No Repair 0014 G Program Format Error 0015 M99 Instruction Abort 0016 Motion Abort 0017 Illegal char 0018 Noneffective Exegesis Character 0019 Illegal G Code 0020 GCode RadialOffset Num Err 0021 Noneffective GCode RadialOffset 0022 Arc Appointed Error 0023 Appointed Noneffective Plane 0024 M98 Instruction Abo...

Page 41: ...g X Code Error 0031 Missing X Code Error 0032 Missing X Code Error 0033 Missing X Code Error 0034 Missing X Code Error 0035 Missing X Code Error 0036 Missing X Code Error 0037 Missing X Code Error 0038 Missing X Code Error 0039 Missing X Code Error 0040 Missing X Code Error 0041 Missing X Code Error 0042 Missing X Code Error 0043 Missing X Code Error 0044 Missing X Code Error 0045 Missing X Code E...

Page 42: ... pro num form 6 2 System environment alarm 1024 no return zero 1 The system doesn t perform home action after started 1025 4 direction program limit 1026 4 direction program limit 1027 Z direction program limit 1028 Z direction program limit 1029 Y direction program limit 1030 Y direction program limit 1031 X direction program limit 1032 X direction program limit 1033 4 direction machine limit 103...

Page 43: ...d check whether the sense disappears If yes please check the circuit If the problem still exists the internal optocoupler is broken Please contact the supplier 1041 Emergency stop Emergency stop button of the handheld box interface is valid External emergency stop 2 input is valid check whether IO assignment has conflict or interference Search for corresponding function ports in IO configuration a...

Page 44: ...till exists so as to avoid the conditions that false alarm causes system suspended but can t find the reason If the error is caused by data setting modify the data and then press Reset to clear the alarm info When alarm occurs please remove the alarm reason Please note that several alarms may occur at the same time Please refer to the alarm info in the Diagnosis menu for details When the alarms ar...

Page 45: ... is valid the corresponding area on the screen flashes 7 Program saving editing 7 1 Saving the program in the memory 7 1 1 Keypad input new program Create new program in the memory with the keypad and the step follows In the main menu press Edit to enter program edit interface Press File to enter file operation interface Select New to create a new file Enter the file name and press EOB to confirm ...

Page 46: ... EOB to enter Move the cursor to select a CNC file and then select Copy Return to the root directory locate the PROG directory in disk D enter the directory and select Paste to complete copying 7 2 Reading programs into work area 7 2 1 Reading programs from controller into work area The step of loading files from system memory into work area follows Press File to enter file operation interface Sel...

Page 47: ...to ensure the system efficiency you can only search and process but can t edit the processing files that exceed 2MB 7 4 Deleting files 7 4 1 Deleting files in memory Follow the step below to delete the programs in system memory Press File to enter file operation interface Follow the prompt on the screen select the file and press Delete to confirm and delete the file 0 Caution If the program has be...

Page 48: ... 8 1 2 Relative position In manual mode reset current coordinates to check the relative motion distance of any displacement and thus it is called as relative position This interface is usually used for early tool setting Considering that some operators have been used to manual calculation this function is preserved With the more and more powerful of automatic centered function it is used less MONI...

Page 49: ...anual mode Press a coordinate axis No e g X and the X coordinate flashes Press Cancel to reset X coordinate to 0 The relative position interface follows Relative Position Interface 8 1 3 Comprehensive coordinates The interface displayed by absolute coordinates and machine tool coordinates Comprehensive position interface is shown below ...

Page 50: ...ows the program info in current work area In the main interface press to enter the program interface To enter program edit interface 8 3 Program edit The program edit interface shows the NC program currently processed in edit mode you can edit the NC program see section 8 3 for details Edit PROG Edit Syntax checking File ...

Page 51: ...ent processing area and calculates the resource usage in current work area The upper right of the program directory interface shows the version info of current controller software If our engineering personnel ask to confirm the software version of the controller on site please provide this version info To enter system info interface Diagnosis System Info ...

Page 52: ... in certain occasions To enter MDI interface In MDI interface enter complete NC code instruction in edit mode press the Start key in the edit mode and confirm to execute directly To restore the default settings quickly press and hold the Reset key for three seconds and choose to reset or not MDI interaction interface is shown below Monitor MDI 0 6 09 12 07 09 17 12 18 1 7 108 34 13 ...

Page 53: ...grade system software Copy the upgrade file to system memory in either method above to upgrade the software Restart the controller In File Management interface press the Reset key to restart the controller This method is different from restarting due to power failure In certain occasions you can restart the controller quickly in this method to make certain function take effect Connect to PC with t...

Page 54: ...Enter track interface to enable real time track display automatically During automatic running of the system the motion track is displayed in real time In standby mode you can also press Preview to prescan the processing file The shortcuts of adjusting position Zoom in Zoom out Shift position the shift unit is the set pixel unit Graphic simulation interface is shown below MONITOR Track ...

Page 55: ...ent tool magazine principal axis port etc In the main interface press parameter to enter the interface Parameter has the following menus General parameters General parameters are a set of functions that aren t classified in details e g home mode manual speed etc General parameter interface is shown below Parameter SYSTEM Comprehensive Axis Configuration Management Tool Magazine Principal Axis Port...

Page 56: ...General parameter Interface Axis parameters Axis parameters are parameter set of interface characteristics of control position axis Please refer to the parameter description for details Axis parameter interface is shown below Axis Parameter interface ...

Page 57: ...s should be determined by the tool magazine of the machine tool and therefore should refer to the instructions provided by the machine tool manufacturer Principal axis parameters Principal axis parameters are the set of electrical characteristics of servo and common principal axes The specific application also depends on the principal axis selection of the machine tool manufacturer The servo param...

Page 58: ...guration parameters are the assignment of hardware interfaces This parameter set is the IO pin sequence specified by the system s IO function numbers which will improve the system flexibility Please refer to System Parameters for the specific meaning of the parameters IO configuration parameter interface is shown below ...

Page 59: ...elow To enter tool compensation interface M series tool compensation interface has two compensation variables i e tool length compensation and tool radius compensation corresponding to G43 G44 and G41 G42 enter compensation value to corresponding compensation number and transfer the compensation number in NC program to realize the compensation Tool compensation numbers have 36 variables Tool compe...

Page 60: ...dinate system Workpiece coordinate system Display workpiece coordinate system i e the offset of workpiece home position and machine tool home position Totally six basic workpiece coordinate systems G54 G59 and nine extension coordinate systems G591 G599 are available To enter workpiece coordinate system interface The workpiece coordinate system interface is shown below Workpiece Coordinate System ...

Page 61: ... the hardware interfaces and system info including alarm input output DA diagnosis press Diagnosis to enter the diagnosis interface The diagnosis interface follows Alarm interface Display the alarm of the system after power on including 15 alarm records IO diagnosis interface Diagnosis DGNOS Alarm Input Output Function Test System Info ...

Page 62: ...ponding IO and press EOB to control the output manually Function test interface Correct the output voltage of two lines DA voltage module for testing press the direction keys to output corresponding voltage directly input the actually measured voltage to corresponding gear position when transferring control instructions of principal axis the system will correct according to correction value ...

Page 63: ...tate of the principal axis e g actual speed of principal axis encoder line setting current principal axis angle and current position of principal axis The system info shows basic information of current system and is used to mark current software version hardware version upgrade info etc In this interface you can follow the prompt to perform operations ...

Page 64: ... view interface macro variable This is the variable register view menu of macro function In this menu you can turn pages to view the macro variables or enter values to variable register directly in edit mode To enter macro variable view interface MONITOR Macro variable ...

Page 65: ...to customize the names of 20 variables 100 999 according to CSV configuration table so that the variable names have visual meanings In programs the user customized variables are transferred with variable number Current mode instruction info Display the G code mode info of current system In Monitor interface you can check the running code info of current system Motion instruction G00 G01 Select pla...

Page 66: ...BZ001M056A ADT DK300A 400A Engraving Machine 57 ...

Page 67: ...er supply directly and then turn on for warm start carry out the following operation when the system is running normally and the processing is stopped 1 In the main menu press to enter the program interface 2 Press File to enter the file interface 3 Press and the system asks whether restart or not as shown in Fig 9 1 Fig 9 1 4 Press to restart the system In the file management interface you can al...

Page 68: ...l as shown in Fig 9 2 1 The system info window is shown below Fig 9 2 1 The step of copying upgrade program with USB disk follows 1 In the main menu press Edit to enter the program interface 3 Press File to enter file management interface 3 Insert the USB disk select the USB disk symbol in the root directory after reading successfully the system enters the USB directory automatically 5 Move cursor...

Page 69: ...number and programming date and confirm whether the update is successful as shown in Fig 9 2 1 The system update window is shown below Fig 9 2 2 9 3 Restore factory parameters This operation will restore all system parameters will be reset to the default After initialized most of the parameters are valid The user can edit the parameters according to equipment definition and requirements or restore...

Page 70: ...opied to other engraving system Therefore please back up the parameters after adjusting and restore the parameters directly in the new machine The parameter backup and restore method is described below 1 Select the edit mode 2 In the main menu press Parameter to enter the parameter interface 3 Press the Management key to enter the management parameter interface 4 Move cursor to 007 or 008 and sele...

Page 71: ...has irreversible error and can t be started please enter BIOS to upgrade and maintain the program 2 To enter BIOS press the Cancel key after the controller is electrified and before the application is started after entering a blue background interface pops up If the BIOS requires password a prompt pops up Please type the password to enter the BIOS 3 Enter BIOS to perform operations such as format ...

Page 72: ...roller has two levels of user authority which are super user and operator super user can modify all parameters and user passwords while operator only can operate the parameters that require modification in P3 1 of management parameters the system enters the corresponding mode automatically according to the entered password 2 According to the application the parameters will take effect immediately ...

Page 73: ...x list Parameter type S N Description Effective mode Default value Page General parameter P1 001 X Gear Numerator Instant General parameter P1 002 X Gear Denominator Instant General parameter P1 003 Y Gear Numerator Instant General parameter P1 004 Y Gear Denominator Instant General parameter P1 005 Z Gear Numerator Instant General parameter P1 006 Z Gear Denominator Instant General parameter P1 0...

Page 74: ...neral parameter P1 022 X Soft PosLimit mm Instant General parameter P1 023 Y Soft PosLimit mm Instant General parameter P1 024 Y Soft PosLimit mm Instant General parameter P1 025 Z Soft PosLimit mm Instant General parameter P1 026 Z Soft PosLimit mm Instant General parameter P1 027 4 Soft PosLimit mm Instant General parameter P1 028 4 Soft PosLimit mm Instant General parameter P1 029 Inp Speed mm ...

Page 75: ...Wheel Coefficient Instant General parameter P1 042 M Code Delaytime ms Instant General parameter P1 043 X HOME Offset pulse Instant General parameter P1 044 Y HOME Offset pulse Instant General parameter P1 045 Z HOME Offset pulse Instant General parameter P1 046 4 HOME Offset pulse Instant General parameter P1 047 Line number Instant General parameter P1 048 System Baudrate Restart General paramet...

Page 76: ...l parameter P1 062 X ZeroReturn Speed Instant General parameter P1 063 Y ZeroReturn Speed Instant General parameter P1 064 Z ZeroReturn Speed Instant General parameter P1 065 4 ZeroReturn Speed Instant General parameter P1 066 Safe Signal ELevel Instant General parameter P1 067 Pressure Signal ELevel Instant General parameter P1 068 ChuckSignal ELevel Instant General parameter P1 069 OilPressure O...

Page 77: ... General parameter P1 082 ExStart ELevel Instant General parameter P1 083 ExPause ELevel Instant General parameter P1 084 HOME Check for alarm Instant General parameter P1 085 HOME Check Enable Instant General parameter P1 086 X diameter prog enable Instant Invalid General parameter P1 087 default process plane Instant General parameter P1 088 T code form Instant Invalid General parameter P1 089 I...

Page 78: ...de Instant G54 Coord General parameter P1 101 Z safe height G54 coordinates Instant 0 000 General parameter P1 102 A safe height G54 coordinates Instant 0 000 General parameter P1 103 Z feeding speed limit mm min Instant 0 General parameter P1 104 A feeding speed limit mm min Instant 0 General parameter P1 105 X manual speed mm min Instant 1000 General parameter P1 106 Y manual speed mm min Instan...

Page 79: ...nt 10 000 General parameter P1 120 X screw offset start position mm Instant 0 000 General parameter P1 121 Y screw offset start position mm Instant 0 000 General parameter P1 122 Z screw offset start position mm Instant 0 000 General parameter P1 123 A screw offset start position mm Instant 0 000 General parameter P1 124 X screw offset end position mm Instant 0 000 General parameter P1 125 Y screw...

Page 80: ..._ServoAlarmIn ELevel Instant Axis parameter P2 005 X_ServoResetOut ELeve Instant Axis parameter P2 006 Y_ServoResetOut ELeve Instant Axis parameter P2 007 Z_ServoResetOut ELeve Instant Axis parameter P2 008 A_ServoResetOut ELeve Instant Axis parameter P2 009 X_ECZ Home Enable Instant Axis parameter P2 010 X_ECZ Home ELevel Instant Axis parameter P2 011 Y_ECZ Home Enable Instant Axis parameter P2 0...

Page 81: ...Z Limit Enable Instant Invalid Axis parameter P2 024 Z Limit Enable Instant Invalid Axis parameter P2 025 Z Limit ELevel Instant Axis parameter P2 026 4 Limit Enable Instant Invalid Axis parameter P2 027 4 Limit Enable Instant Invalid Axis parameter P2 028 4 Limit ELevel Instant Axis parameter P2 029 X Pulse Mode Instant Axis parameter P2 030 Y Pulse Mode Instant Axis parameter P2 031 Z Pulse Mode...

Page 82: ...g Instant Axis parameter P2 044 4 Round Setting Instant Axis parameter P2 045 X physial Assign Num Instant Axis parameter P2 046 Y physial Assign Num Instant Axis parameter P2 047 Z physial Assign Num Instant Axis parameter P2 048 4 physial Assign Num Instant Axis parameter P2 049 spindle physial Assign Num Instant Axis parameter P2 050 X Encoder bit p Instant Axis parameter P2 051 Y Encoder bit p...

Page 83: ...eter P2 064 Z feature Rotate0 Line1 Instant Axis parameter P2 065 4 feature Rotate0 Line1 Instant Axis parameter P2 066 X Rolling Display Usage Instant Axis parameter P2 067 Y Rolling Display Usage Instant Axis parameter P2 068 Z Rolling Display Usage Instant Axis parameter P2 069 4 Rolling Display Usage Instant Axis parameter P2 070 X Rolling Path Optimize Instant Axis parameter P2 071 Y Rolling ...

Page 84: ...me Eanble Instant Axis parameter P2 084 Z Ext Home Eanble Instant Axis parameter P2 085 4 Ext Home Eanble Instant Axis parameter P2 086 X Encoder LogicDir Instant Axis parameter P2 087 Y Encoder LogicDir Instant Axis parameter P2 088 Z Encoder LogicDir Instant Axis parameter P2 089 4 Encoder LogicDir Instant Axis parameter P2 090 X Home Dec Instant Axis parameter P2 091 Y Home Dec Instant Axis par...

Page 85: ... restrain acc mm s 2 Instant Axis parameter P2 105 X max restrain rate mm s Instant Axis parameter P2 106 Y max restrain rate mm s Instant Axis parameter P2 107 Z max restrain rate mm s Instant Axis parameter P2 108 4 max restrain rate mm s Instant Axis parameter P2 109 X lock brake signal enable Instant 0 Axis parameter P2 110 Y lock brake signal enable Instant 0 Axis parameter P2 111 Z lock brak...

Page 86: ...rameter P3 008 para recover Restart Management parameter P3 009 generate cryptogram Instant Management parameter P3 010 menu click way Instant Management parameter P3 011 clear add up work num Instant Management parameter P3 012 clear current work num Instant Management parameter P3 013 lead in CSV sys config Restart Management parameter P3 014 startup display module Restart Rel Management paramet...

Page 87: ... Instant Management parameter P4 002 System cutter Instant Management parameter P4 003 ATC reference position X mm Instant Management parameter P4 004 ATC reference position Y mm Instant Management parameter P4 005 ATC reference position Z mm Instant Management parameter P4 006 ATC safety height mm Instant Management parameter P4 007 ATC high speed mm min Instant Management parameter P4 008 ATC lo...

Page 88: ...ECZ Elevel Instant Principal axis parameter P5 005 Spi Limit Enable Instant Principal axis parameter P5 006 Spi Limit Enable Instant Principal axis parameter P5 007 Spi Limit Elevel Instant Principal axis parameter P5 008 Spi Pulse Mode Instant Principal axis parameter P5 009 Spi Pulse Logic Mode Instant Principal axis parameter P5 010 Spi HomeDect ELevel Instant Principal axis parameter P5 011 Sp...

Page 89: ...meter P5 024 Spi Encoder Logic Dir Instant Principal axis parameter P5 025 Spi OpenDelayTime ms Instant Principal axis parameter P5 026 Servo spindle ready level Instant 0 Principal axis parameter P5 027 Servo spindle quasi stop in place level Instant 0 Principal axis parameter P5 028 Servo spindle zero speed in place level Instant 0 Principal axis parameter P5 029 Servo spindle speed arrival leve...

Page 90: ... Port parameter P6 011 X Alarm Instant Port parameter P6 012 Y Alarm Instant Port parameter P6 013 Z Alarm Instant Port parameter P6 014 4 Alarm Instant Port parameter P6 015 IN0 wire No 1 24 Instant Port parameter P6 016 IN1 wire No 1 24 Instant Port parameter P6 017 IN2 wire No 1 24 Instant Port parameter P6 018 IN3 wire No 1 24 Instant Port parameter P6 019 IN4 wire No 1 24 Instant Port paramet...

Page 91: ...1 24 Instant Port parameter P6 031 IN16 wire No 1 24 Instant Port parameter P6 032 IN17 wire No 1 24 Instant Port parameter P6 033 IN18 wire No 1 24 Instant Port parameter P6 034 IN19 wire No 1 24 Instant Port parameter P6 035 IN20 wire No 1 24 Instant Port parameter P6 036 IN21 wire No 1 24 Instant Port parameter P6 037 IN22 wire No 1 24 Instant Port parameter P6 038 IN23 wire No 1 24 Instant Por...

Page 92: ... 24 Instant Port parameter P6 051 OUT12 wire No 1 24 Instant Port parameter P6 052 OUT13 wire No 1 24 Instant Port parameter P6 053 OUT14 wire No 1 24 Instant Port parameter P6 054 OUT15 wire No 1 24 Instant Port parameter P6 055 OUT16 wire No 1 24 Instant Port parameter P6 056 OUT17 wire No 1 24 Instant Port parameter P6 057 OUT18 wire No 1 24 Instant Port parameter P6 058 OUT19 wire No 1 24 Inst...

Page 93: ...parameter P6 071 VFD 1 Level Out Port Instant Port parameter P6 072 VFD 2 Level Out Port Instant Port parameter P6 073 VFD 3 Level Out Port Instant Port parameter P6 074 Oiling Out Port Instant 5 Port parameter P6 075 Cooler Out Port Instant 4 Port parameter P6 076 Spindle CW Out Port Instant 0 Port parameter P6 077 Spindle CCW Out Port Instant 1 Port parameter P6 078 System OilDect Port Instant P...

Page 94: ...utput No Instant Port parameter P6 091 Servo spindle rigid tapping output No Instant Port parameter P6 092 Servo spindle ready input No Instant Port parameter P6 093 Servo spindle quasi stop input port No Instant Port parameter P6 094 Servo spindle zero speed in place input port No Instant Port parameter P6 095 Servo spindle speed arrival input port No Instant Port parameter P6 096 Reset off LED c...

Page 95: ...el alarm input port Instant Port parameter P6 108 Spindle brake output port Instant 10 2 General parameter P1 001 X Gear Numerator 002 X Gear Denominator 003 Y Gear Numerator 004 Y Gear Denominator 005 Z Gear Numerator 006 Z Gear Denominator 007 4 Gear Numerator 008 4 Gear Denominator Range 1 65535 Unit None Authority Operation admin or higher Default 1 Effective time Instant Note When screws of d...

Page 96: ...e equivalent is 0 001mm Ex 2 the motor rotates one cycle every 5000 pulses and the machine tool moves 10mm when the motor rotates one cycle then CMR CMD 5000 10 1000 1 2 Then CMR 1 CMD 2 the pulse equivalent is 0 002mm 009 X FastSpeed mm min 010 Y FastSpeed mm min 011 Z FastSpeed mm min 012 4 FastSpeed mm min 013 XStartupSpeed mm min 014 YStartupSpeed mm min 015 ZStartupSpeed mm min 016 4StartupSp...

Page 97: ...Limit mm 024 Y Soft PosLimit mm 025 Z Soft PosLimit mm 026 Z Soft PosLimit mm 027 4 Soft PosLimit mm 028 4 Soft PosLimit mm Range 9999 9999 Unit mm Authority Operation admin or higher Default Maximum positive negative value Effective time Instant Note Generally the machine tool has hard limit signal In this case software limit isn t required Please set the positive limit to 9999 999 and negative l...

Page 98: ...F is set the actual speed can t exceed this parameter value Setting this parameter will prevent the damage caused by accidental speed programming error when transferring processing files 032 XBacklashExpiate pulse 033 YBacklashExpiate pulse 034 ZBacklashExpiate pulse 035 4BacklashExpiate pulse Range 1 20000 Unit Pulse Authority Operation admin or higher Default 0 Effective time Instant Note 1 Comp...

Page 99: ...ome will enable Z phase positioning as home position automatically after signal reaches 037 IO FilterWave 1 8 Range 0 8 Unit None Authority Operation admin or higher Default 0 Effective time Instant Note Set the filter constant If the environment has too much interference e g rain and thunder please enter a filter value Higher value indicates longer test time and high reliability 0 indicates no fi...

Page 100: ...e will be slow if it is too small please adjust to the maximum value as long as there is no vibration 042 M Code Delay time Range 0 9999 Unit ms Authority Operation admin or higher Default 100 Effective time Instant Note Set the waiting time unit ms after executing M code 043 X HOME Offset pulse 044 Y HOME Offset pulse 045 Z HOME Offset pulse 046 4 HOME Offset pulse Range 9999 9999 Unit mm Authori...

Page 101: ...Restart Note The communication rate setting when DNC or other PC software and this controller are in RS232 communication mode 049 Controler ID Range 1 255 Unit None Authority Operation admin or higher Default 1 Effective time Restart Note The ID number setting of the controller when DNC or other PC software and this controller are in MODBUS communication mode 050 X HomeDir 051 Y HomeDir 052 Z Home...

Page 102: ...ll be too high making the pause during processing obvious and affecting the processing effect 055 G73 M LoopObligate mm 056 G83 M LoopObligate mm Range 0 1 100 Unit mm Authority Operation admin or higher Default 2 000 Effective time Instant Note Set the tool retracting amount after Q is fed in G73 and G83 instructions this parameter default 2mm is set according to actual chip removal effect 057 Ar...

Page 103: ... enters processing state buffs for two seconds and pre reads The pretreatment mode only can check the direction and size of feeding segment to adjust the speed automatically and process at optimized speed 060 O Pro Scan Range 0 1 Unit None Authority Operation admin or higher Default 1 Effective time Instant Note File scanning symbol will quicken the file transfer speed when processing large files ...

Page 104: ...hing quantity mode constitute block 0 15 according to four digit code to output S code value is restricted to 0 15 062 X ZeroReturn Speed 063 Y ZeroReturn Speed 064 Z ZeroReturn Speed 065 4 ZeroReturn Speed Range 0 9999 Unit mm min Authority Operation admin or higher Default 1000 Effective time Instant Note Set the home speed of every axis separately both program home and mechanical home use this ...

Page 105: ...pressure alarm and emergency stop alarm are effective globally the detection ports of air pressure alarm and chuck alarm are set in port parameters 069 OilPressure Open min 070 OilPressure Keep sec 071 OilPressureOut Freq Hz 072 OilInspect ELevel Range 0 10000 1 10000 0 100 0 1 Unit Min Sec Hz LOGIC VOLTAGE LEVEL Authority Operation admin or higher Default 0 1 0 0 Effective time Instant Note Set t...

Page 106: ...le the system is running The system alarms once the test is valid This port is affected by IO configuration 075 ExScram ELevel 082 ExStart ELevel 083 ExPause ELevel Range 0 1 Unit LOGIC VOLTAGE LEVEL Authority Operation admin or higher Default 0 Effective time Instant Note External emergency stop start and pause button of the system The effective level for extended function detection this port is ...

Page 107: ...omatically This parameter is valid in pretreatment mode The bigger the radius coefficient is the lower the arc speed is The bigger the acceleration coefficient is the higher the arc speed is 079 PretreatmentCode Set Range 100 1000 Unit Instruction line Authority Operation admin or higher Default 500 Effective time Instant Note Set the pre reading instruction lines if the pretreatment processing pa...

Page 108: ...9 Unit None Authority Operation admin or higher Default G18 L series G17 M series Effective time Instant Note Set the default processing plane to XY or XZ modify the default plane so that it isn t need to specify the modal plane value while programming and write plane related instructions directly in stead 089 IP address 090 Subnet mask 091 Default gateway Range 0 255 Unit None Authority Operation...

Page 109: ... operation is and the longer the waiting time before motion is During small segment interpolating if this value is larger the possibility of waiting for operation during motion will become higher the balance value is set according to the actual processing effect If this value is smaller the balance value is set according to the actual price effect because the forward data are insufficient and the ...

Page 110: ...ill automatically save current breakpoint location and will prompt whether run from the breakpoint after restarted Press OK and the system will run from the breakpoint ignoring the codes before the breakpoint 096 Pause Z to safe height enable Range ON OFF Unit None Authority Operation admin or higher Default OFF Effective time Instant Note Used to stop lifting Z axis to set safe height in automati...

Page 111: ...point is set in coordinate system interface The reference point is different from the point of program home Reference points 1 4 are for mechanical home 100 Clear coordinate system in reset mode Range MAC Coord G54 Coord Unit None Authority Operation admin or higher Default MAC Coord Effective time Instant Note In system operation screen press X Y Z A in reset mode and then press the Cancel key to...

Page 112: ... axis speed After setting the parameter will limit the speed of the other interpolation axes and thus affect the overall processing speed 104 A feeding speed limit mm min Range 0 20000 Unit Mm min Authority Operation admin or higher Default 0 Effective time Instant Note Set the maximum speed of Z axis feed 0 for no limit and non zero for speed limit In the process of adjusting if the machine tool ...

Page 113: ...pitch offset 116 X screw offset pitch mm 117 Y screw offset pitch mm 118 Z screw offset pitch mm 119 A screw offset pitch mm Range 1 1000 Unit mm Authority Operation admin or higher Default 10 Effective time Instant Note Set the screw offset pitch which is generally set to 10mm and acquired by laser interferometer 120 X screw offset start position mm 121 Y screw offset start position mm 122 Z scre...

Page 114: ... the main program repeatedly calls subroutines the user can turn on this parameter and run the program directly Select ON press and enter the calling time and line to run directly 129 System start reset Range Never Ask Always Unit None Authority Operation admin or higher Default Never Effective time Instant Note Set the reset mode after the system is started Never indicates that do not reset after...

Page 115: ...Authority Super Admin Default 1 1 Effective time Instant Note Adapt to the interface parameters of selected servo drive please refer to interface voltage level description of servo for specific parameter settings Servo alarm effective level can be set to 0 for stepper motor or else servo alarm will be generated because the port level read by the system is 1 Reset effective level refers that the sy...

Page 116: ...ote Hard limit has two modes i e hardware response and software scanning Hardware response mode is integrated by the motion chip and is triggered by the effective voltage level of the circuit test limit pin Therefore it is highly real time but it also has a defect If the external interference is serious the normal pulse will be affected and the system doesn t alarm because it can t read the error ...

Page 117: ...mode uses maximum acceleration mode and decelerates according to the maximum acceleration set to every axis by the user parameter P2 074 077 and therefore overshot will occur 029 X Pulse Mode restart 030 Y Pulse Mode restart 031 Z Pulse Mode restart 032 4 Pulse Mode restart Range 0 1 Unit None Authority Super Admin Default 1 Effective time Restart Note Pulse command format setting is to configure ...

Page 118: ...estart 044 4 Round Setting restart Range 0 9999999 Unit Pulse Authority Super Admin Default 0 Effective time Restart Note Round function is available on hardware version 1 5 or later only This function is used to prevent the logic counting of axis exceeding the maximum counting range 2147483648 and causing overflow error Generally overflow occurs only when the axis is set to rotary The system will...

Page 119: ...o X axis will be the operation to A axis encoder port on the shell 0 no such axis 1 4 corresponding to 1 4 axis 049 Spindle physial Assign Num restart Range 0 4 Unit Pulse port sequence No Authority Super Admin Default Effective time Restart Note It is set to 0 by default indicating that the principal axis is in variable frequency control mode i e analog or gear position control mode To use servo ...

Page 120: ... 059 Y PulseLogic Level restart 060 Z PulseLogic Level restart 061 4 PulseLogic Level restart Range 0 1 Unit LOGIC VOLTAGE LEVEL Authority Super Admin Default 0 Effective time Restart Note Set the normal voltage level when the pulse is working If the setting is different from the normal voltage level required by motor drive a direction will have accumulative error during every positive and negativ...

Page 121: ...it None Authority Super Admin Default 0 Effective time Instant Note Set the coordinate display mode of the axis This parameter is valid when P2 062 P2 065 is set to 0 0 0 360 display 1 9999 999 9999 999 display The setting of this parameter and P2 062 065 axis will affect the setting of P2 041 044 Please refer to the parameter description of P2 041 044 for details 070 X Rolling Path Optimize 073 4...

Page 122: ...zation of pretreatment to every axis If a high value is set the axis response time will be shortened and characteristics of the motor will be improved according to the machine tool This parameter also affects the home function and limit stop function Hard limit function Use hard limit in software scanning mode in which the hard limit decelerates and stops according to the maximum acceleration of t...

Page 123: ... mode is selected this parameter determines whether external deceleration switch should be searched If this parameter is set to 0 and P2 009 P2 016 servo Z phase enable is also set to 0 the home mode sets current point as the home directly in mechanical mode 0 No 1 Yes 086 X Encoder LogicDir 087 Y Encoder LogicDir 088 Z Encoder LogicDir 089 4 Encoder LogicDir Range 0 1 Unit None Authority Super Ad...

Page 124: ...fault 100 60 Effective time Instant Note Used to set the speed parameters of mechanical resetting the specific effective sequence follows Resetting speed when detecting external zero switch deceleration scanning speed 100 Hand wheel encoder dir Range 0 1 Unit None Authority Super Admin Default 0 Effective time Instant Note When the logic direction obtained by handheld box encoder is reverse to the...

Page 125: ...striction acceleration of every axis during pretreatment processing 2 No matter which parameter the lower the setting is the slower the processing speed is vice versa 3 The setting value should be as high as possible if each axis permits 4 In comprehensive parameter P1 58 interpolation speed mode this parameter is valid if it is set to 1 the default setting is invalid 109 X lock brake signal enabl...

Page 126: ...ake signal enable Range 0 1 Unit None Authority Super Admin Default 0 Effective time Instant Note Used for mechanical system control such as heavy load 0 Invalid 1 On 113 X lock brake delay time 114 Y lock brake delay time 115 Z lock brake delay time 116 A lock brake delay time Range 0 10000 Unit ms Authority Super Admin Default 0 Effective time Instant Note When system brake enable is turned on a...

Page 127: ... operator password the system switches to user permission after restarted The default password of super user and operator is 0 1 In this menu press EOB and select permission in the pop up dialog box and then input the user password again to switch to select the permission 2 Super user can modify the super user password and operator password select the option to modify and press EOB and input the o...

Page 128: ...restoration 3 The sysconf bak file in the root directory is also used for restoring 4 After adjusting please back up the parameters to avoid parameters being modified 5 After restoring the system will restart automatically 009 generate cryptogram Range None Unit None Authority None Default None Effective time Instant Note If you have forgotten the password you can generate a PassMeg DAT file with ...

Page 129: ...ffective time Restart Note Import the CSV system configuration of the manufacturer into the system Please refer to the configuration of macro variables and tool magazine parameters for specific method 014 startup display module Range Select Unit None Authority Operation admin Default ABS Effective time Instant Note Select default boot screen from absolute position relative position and comprehensi...

Page 130: ...to press any key to enter the system for any other value the system delays for corresponding time and enters automatically 018 sys display axis setting Range Unit None Authority Super user Default XYZ Effective time Instant Note Used to configure the display axis of current system and different display combinations are available This configuration only determines the content of the interface If th...

Page 131: ...otion on the control panel is enabled This parameter is used to shield the composite function of the key for axis motion on the NC panel and reduce the possibility of misoperation when additional panel is used However if no additional panel is used this parameter must be enabled or else the axis motion can t be controlled through the key 021 additional panel enable Range 0 1 Unit None Authority Su...

Page 132: ... used to define the tool magazine program TFUNC M is the built in tool magazine program of the system If this parameter is set to User Def the tool magazine function can be achieved by writing M_FUNC NC under D MACRO directory 024 PLC program selection Range PLC M User Def Unit None Authority Super user Default PLC M Effective time Instant Note Used to configure the auxiliary control of the system...

Page 133: ...in straight tool magazine if the straight tool is mounted on the X axis direction this parameter can be used typically the position of the first tool other tools are calculated with respect to the reference tool position and interval The default configuration of the system is straight tools installed on the X axis 004 ATC reference position Y mm Range 9999 9999 Unit Mm Authority Operation admin or...

Page 134: ...007 ATC high speed mm min Range 9999 9999 Unit Mm Authority Operation admin or higher Default 0 000 Effective time Instant Note The speed that each axis quickly locates the set position when tool is changed For example if safe height is located the safe position use this speed 008 ATC low speed mm min Range 9999 9999 Unit Mm Authority Operation admin or higher Default 0 000 Effective time Instant ...

Page 135: ...ty Operation admin or higher Default 0 000 Effective time Instant Note This parameter is reserved Current straight tool doesn t use this parameter You can use this parameter in customized tool magazine macro program 013 X safe position after tool change mm Range 9999 9999 Unit Mm Authority Operation admin or higher Default 0 000 Effective time Instant Note The safe position that X axis returns to ...

Page 136: ...ority Operation admin or higher Default 0 000 Effective time Instant Note This parameter is reserved Current straight tool doesn t use this parameter You can use this parameter in customized tool magazine macro program 10 6 Principal axis parameter P5 001 Spi Alarm ELevel 002 Spi Reset ELevel 003 Spi ECZ Home Enable 004 Spi ECZ Elevel 005 Spi Limit Enable 006 Spi Limit Enable 007 Spi Limit Elevel ...

Page 137: ...Instant Note The received wire number of the encoder when the principal axis rotates one circle Same as common axis encoder it can only receive AB phase pulse and thus the wire number of the encoder must be pulses of one circle divided by 4 This parameter will affect G74 and G84 tap instructions Please set it properly 020 Spi Max Speed rpm Range 1 30000 Unit None Authority Operation admin or highe...

Page 138: ...ed in certain special conditions 024 Spi Encoder Logic Dir Range 0 1 Unit None Authority Operation admin or higher Default 0 Effective time Instant Note The direction of rotation of the spindle encoder 025 Spi OpenDelayTime ms Range 0 9000 Unit Ms Authority Operation admin or higher Default 6000 Effective time Instant Note Set the delay time through this parameter to start the spindle The paramete...

Page 139: ...t None Authority Operation admin or higher Default 1 Effective time Instant Note This parameter sets whether to automatically open and close the spindle when the program automatically starts and ends If set to 1 the spindle automatically closes before started and automatically stops during operation after started the spindle automatically opens 10 7 Port configuration P6 001 Wheel0 1 Input wire No...

Page 140: ...d to wire No according to the IO relationship in the manual however this relationship isn t constant and you can specify in these parameters and reassign a terminal No to any input port For example if you set 10 in parameter 042 the system will test pin 10 instead of pin 1 when it tests X home signal during home operation 039 OUT0 Output wire No 062 OUT23 Input wire No Range 1 24 Unit None Authori...

Page 141: ...r port is configured air pressure alarm is generated The default configuration is No 065 ChuckDectect Port Range 0 23 Unit None Authority Operation admin or higher Default Effective time Instant Note Configure system chuck alarm detection port The chuck signal is detected in running state which is same as safety signal 066 SysOilOut Port Range 0 23 Unit None Authority Operation admin or higher Def...

Page 142: ...VFD 0 Level Out Port Range 0 23 Unit None Authority Operation admin or higher Default Effective time Instant Note Used for spindle speed control corresponding to X0 input port of the inverter 071 VFD 1 Level Out Port Range 0 23 Unit None Authority Operation admin or higher Default Effective time Instant Note Used for spindle speed control corresponding to X1 input port of the inverter 072 VFD 2 Le...

Page 143: ...te Used for cooler output port configuration the default value is 04 076 Spindle CW Out Port Range 0 23 Unit None Authority Operation admin or higher Default OUT 00 Effective time Instant Note Used for spindle CW output port configuration the default value is 00 077 Spindle CCW Out Port Range 0 23 Unit None Authority Operation admin or higher Default OUT 01 Effective time Instant Note Used for spi...

Page 144: ...lt Effective time Instant Note Used for port configuration of external emergency stop input signal the default value is null 082 Air of ToolCheck OutPort Range 0 23 Unit None Authority Operation admin or higher Default Effective time Instant Note Used for output port configuration of tool setter blowing before tool setting blow the debris to ensure the tool setting accuracy the default value is nu...

Page 145: ...one Authority Operation admin or higher Default Effective time Instant Note Used to configure external start button wiring port the default value is null 087 TCheck Limit DetectPort Range 0 23 Unit None Authority Operation admin or higher Default Effective time Instant Note Used to configure external tool setter limit signal port the default value is null 088 Servo spindle enable output port No Ra...

Page 146: ... when servo spindle is specified 091 Servo spindle rigid tapping output No Range 0 23 Unit None Authority Operation admin or higher Default Effective time Instant Note Used to configure the servo spindle rigid tapping control output port the default value is null Current version is not used 092 Servo spindle ready input No Range 0 23 Unit None Authority Operation admin or higher Default Effective ...

Page 147: ... is null Current version is not used 096 Reset off LED configuration 0 31 Range 0 65535 Unit None Authority Operation admin or higher Default Effective time Instant Note Whether to turn off the LED for alarm or system reset same as IO reset configuration LED0 LED31 correspond to LED lights on the controller and additional panel 097 Reset off LED configuration 32 63 Range 0 65535 Unit None Authorit...

Page 148: ...quency alarm reset port Range 0 23 Unit None Authority Operation admin or higher Default Effective time Instant Note Used for spindle inverter alarm clear port configuration the default value is null 103 Cooler alarm detection port Range 0 23 Unit None Authority Operation admin or higher Default Effective time Instant Note Used for cooler alarm input port configuration the default value is null 10...

Page 149: ...for spindle air blow output port configuration the default value is null 11 Hardware interface definition and connection instructions 11 1 Installation layout 11 1 1 External interface diagram 1 X axis Y axis Z axis A axis 15 core D pin socket connects to step motor drive or digital AC servo drive 5 XS5 digital input XS8 spindle XS7 handheld box XS1 X axis XS2 Y axis XS3 Z axis XS4 A axis XS6 digi...

Page 150: ...ignals for switching quantity 5 USB and serial port exchange files between PC and DK300A controller and realize other functions 5 DK300A controller uses 24V DC power supply and the internal power consumption is about 5W 6 XS7 accessory panel 15 core D pin socket connects to handwheel 7 XS8 principal axis 9 core D pin socket connects to principal axis inverter 11 1 2 Mounting dimensions ...

Page 151: ...xceed 10 3 The cabinet should be installed with fan to ensure interior ventilation 4 The display panel should be installed at the position can t be sprayed by the coolant 5 When design electric cabinet the external electrical interference should be reduced to lowest to prevent interfering with the system To prevent interference The system is designed with anti interference measures such as shieldi...

Page 152: ...rate earth wire To suppress interference Connect RC circuit 0 01μF 100 200Ω as in Fig 1 5 to both sides of AC coil in parallel RC circuit should be installed close to inductive load connect freewheeling diode reversely on both sides of DC coil in parallel as in Fig 1 6 connect surge absorber to the winding of AC motor in parallel as in Fig 1 7 To reduce the interference between CNC signal cables a...

Page 153: ... C Cable between system and servo drive Bundle the cables of group C separately from group A or shield group C keep at least 10cm clearance between group C and group B and use twisted pair Position feedback cable Position encoder cable Handwheel cable Other cables for shielding 11 2 Interface definition 11 2 1 Motor drive control interface XS1 XS4 Four drive interfaces are available XS1 X axis XS2...

Page 154: ...re No Definition Function 1 PU Pulse signal 2 PU Pulse signal 3 DR Direction signal 4 DR Direction signal 5 ALM Servo alarm signal input X axis IN34 Y axis IN35 Z axis IN36 A axis IN37 6 OUT Axis alarm reset output signal X axis OUT24 Y axis OUT25 Z axis OUT26 A axis OUT27 7 ECZ Encoder phase Z input ...

Page 155: ... input 13 ECA Encoder phase A input 14 ECB Encoder phase B input 15 ECB Encoder phase B input Standard pulse wiring diagram This wiring is suitable for DK300A 400A controller Step motor drive cable to differential input Adtech CNC drive is for reference all of which use differential input mode This mode has strong anti interference and is recommended Please refer to the figure below for the connec...

Page 156: ...f step drives i e common cathode connection which isn t suitable for CNC controller Common anode connection connects together the anodes of optocoupler input The wiring shall follow the figure below and do not connect PU and DR together or else the pulse interface may be damaged Wiring Diagram for Step Motor Drive with Common Anode Input Servo motor drive wiring diagram ...

Page 157: ...ower supply and the 24V power provided by pin 10 11 is available The specific connection depends on servo drive Please contact us if you have any question 0 Caution Either two of PU PU DR and DR shouldn t be connected or else the pulse interface may be damaged 11 2 2 Digital input interface XS5 The digital input interface contains the hard limit signal of every axis and the definition follows ...

Page 158: ...00A 400A Engraving Machine 149 Default input port configuration of engraving machine Wire No Definition Function 1 IN0 X axis zero point 2 IN1 Y axis zero point 3 IN2 Z axis zero point 4 IN3 A axis zero point 5 IN4 Start ...

Page 159: ... IN7 Spindle alarm input 9 IN8 Spindle quasi stop done 10 IN9 Tool setter signal 11 IN10 Cutterhead launch in place 12 IN11 Cutterhead return in place 13 IN12 Loose tool in place signal 14 IN13 Tight tool in place signal 15 IN14 Cutterhead count signal 16 IN15 Cutterhead origin signal ...

Page 160: ...BZ001M056A ADT DK300A 400A Engraving Machine 151 11 2 3 Digital output interface XS6 ...

Page 161: ...verse rotation M04 3 OUT2 Spindle alarm release 4 OUT3 Spindle stop 5 OUT4 Cooling M08 M09 6 OUT5 Lubricating M32 M33 7 OUT6 Alarm indicator 8 OUT7 Running indicator 9 OUT8 System ready indicator stop 10 OUT9 Lighting 11 OUT10 Z axis brake 12 OUT11 Air blow 13 OUT12 Tool magazine positive rotation 14 OUT13 Tool magazine reverse rotation 15 OUT14 Cutterhead launch 16 OUT15 Elastic tool ...

Page 162: ...ition Function 1 IN24 gear switch 0 1 gear High speed 2 IN26 gear switch 0 01 gear Medium speed 3 IN28 gear switch 0 001 gear Low speed 4 IN30 button Cycle start 5 IN32 button Emergency stop 7 24V Negative pole of internally provided 24V power supply 9 IN25 axis selection X axis 10 IN27 axis selection Y axis 11 IN29 axis selection Z axis 12 IN31 axis selection A axis 13 IN33 button Emergency stop ...

Page 163: ... Negative pole of internally provided 5V power supply 8 5V Positive pole of internally provided 5V power supply 7 24V Negative pole of internally provided 24V power supply 11 2 5 Analog output interface XS8 Analog output interface wiring diagram The wiring is also suitable for XS8 interface of 4640 4620 controller XS8 standard wiring ...

Page 164: ...Analog voltage output 0 10 V 3 GND Internal 24V power grounding 4 GND Internal 24V power grounding 5 GND Internal 24V power grounding 11 2 6 RS232 transmission interface XS9 Serial communication interface 9 core signal socket male TXD RXD NC NC NC NC NC GND 5 9 4 8 3 7 2 6 1 NC Analog spindle XS8 and inverter wiring Inverter ...

Page 165: ...hine 156 11 2 7 USB memory connection interface XS10 Standard USB memory e g USB disk interface 11 2 8 PC USB communication interface XS11 Standard USB communication interface 11 3 Electrical connection diagram 11 3 1 Symbol schematic diagram ...

Page 166: ...BZ001M056A ADT DK300A 400A Engraving Machine 157 11 3 2 Power connection diagram ...

Page 167: ...BZ001M056A ADT DK300A 400A Engraving Machine 158 11 3 3 Servo drive connection diagram ...

Page 168: ...BZ001M056A ADT DK300A 400A Engraving Machine 159 11 3 4 Step connection diagram ...

Page 169: ...rial motherboard Communications USB interface Capacity 64M RAM 60M Flash ROM Feedback AB phase pulse feedback Control FPGA motion controller MPG Incremental hand encoder Display 800x480 dot matrix 7 inch LCD Input output full optocoupler isolation Touch operation panel Highly anti jamming switching power supply RS232 interface ...

Page 170: ...tion Input command Minimum setting unit 0 001mm Minimum motion unit 0 001mm Maximum instruction unit 9999 999mm Feeding Quick feed rate X axis Y axis Z axis A axis 9999 mm min max Feed speed range Feed per minute 1 9999mm min Feed per revolution 1 500rpm Automatic acceleration and deceleration Yes Feed rate override 10 150 Manual Manual continuous feed Yes Manual reference position return All cont...

Page 171: ..._ Coordinate system settings G92 Automatic coordinate system settings Yes Safety measures Software soft hard limit check Yes Emergency stop Yes Coordinate rotation Enable rotation G68 Disable rotation G69 Program saving Program memory capacity the number of stored program Total capacity 60MB 100 workspace Unlimited processing file quantity Program editing Program editing Insert modify delete cance...

Page 172: ...meter settings graphic simulation Yes M S T function Auxiliary function M code Spindle function S0 S15 gear position control S15 S99999 analog Tool function T code Offset function Tool offset memory 30 sets of tool length and radius offset Backlash offset Yes Other functions Measurement centering Automatic tool setter Yes Specified radius R center position Yes Electronic gear ratio Yes ...

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