ABB OmniCore C30 Product Manual Download Page 298

Page: 298 / 606

Note/Illustration

Action

xx1800000483

Refit the fan bracket into the cabinet.

Screws: Torx, countersunk screw M4x10 (2
pcs)

xx1800000484

Secure it with the screws.

Concluding procedure

Note/Illustration

Action

Refitting the controller covers on page 227

Refit the covers.

Perform the function tests to verify that
the safety features work properly, see

Function tests on page 212

298

Product manual - OmniCore C30

3HAC060860-001 Revision: P

5 Repair

5.2.5 Replacing the Ethernet switch

Continued

Summary of Contents for OmniCore C30

Page 1: ...ROBOTICS Product manual OmniCore C30 ...

Page 2: ...Trace back information Workspace 22B version a4 Checked in 2022 06 01 Skribenta version 5 5 019 ...

Page 4: ...ty by ABB for losses damage to persons or property fitness for a specific purpose or the like In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein This manual and parts thereof must not be reproduced or copied without ABB s written permission Keep for future reference Additional copies of this manual may be obtained f...

Page 5: ... 6 Network security 50 2 7 Open source and 3rd party components in RobotWare 51 2 8 ABB Ability 53 3 Installation and commissioning 53 3 1 Introduction to installation and commissioning 54 3 2 Installation activities 55 3 3 Transporting and handling 55 3 3 1 Unpacking 56 3 3 2 Storing 57 3 4 On site installation 57 3 4 1 Required installation space 61 3 4 2 Mounting the controller with 19 rack mou...

Page 6: ...gency stop 213 4 5 2 Function test of manual auto and manual full speed mode with FlexPendant 214 4 5 3 Function test of three position enabling device 215 4 5 4 Function test of safety switches 216 4 5 5 Function test of Automatic Stop 217 4 5 6 Function test of General Stop 218 4 5 7 Function test of external emergency stop 219 4 5 8 Function test of ESTOP_STATUS output 220 4 5 9 Function test o...

Page 7: ...nsistent path accuracy 527 6 2 10 Controller is overheated 528 6 3 Troubleshooting units 528 6 3 1 Troubleshooting LEDs in the controller 529 6 3 2 Troubleshooting the FlexPendant 530 6 3 3 Troubleshooting the drive unit 532 6 3 4 Troubleshooting the power unit 537 6 3 5 Troubleshooting fieldbuses and I O 538 6 3 6 Troubleshooting the connected services gateway 543 6 3 7 Troubleshooting the Ethern...

Page 8: ... 9 3 Manipulator cables 597 9 3 1 Manipulator cables 599 9 3 2 Customer cables CP CS connectors option 600 9 3 3 Customer cables Ethernet floor cables 601 Index 8 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved Table of contents ...

Page 9: ...the robot system Who should read this manual This manual is intended for installation personnel maintenance personnel repair personnel Prerequisites A maintenance repair installation craftsman working with an ABB robot must be trained by ABB and have the required knowledge of mechanical and electrical installation repair maintenance work be trained to respond to emergencies or abnormal situations ...

Page 10: ...ed safety information related to IRB 14050 B Published in release 19D The following updates are made in this revision Removed fieldbus adapters that are not yet available D Published in release 20A The following updates are made in this revision Added information about SafeMove Added information about single point of control Information regarding how to restore the hardware settings has been added...

Page 11: ...page 61 and Mounting the controller with vertical mounting kit 3002 2 on page 64 Minor corrections in section Connections on the main computer Added extension cable spare parts in section FlexPendant parts on page 596 Minor corrections in section Descriptions for connectors on page112 Updated information about safety data J Published in release 21B The following updates are made in this revision A...

Page 12: ... on page 126 Part numbers for mating connectors corrected in Robot signal ex change proxy mating connectors on page 112 Information about I O Network added in section Firewall settings on page 111 N Published in release 22B The following updates are made in this revision Minor corrections in section Descriptions for connectors on page112 Added note that the content of the section ABB Ability is on...

Page 13: ...oning Reference information safety standards unit conversions screw joints lists of tools Spare parts list with corresponding figures or references to separate spare parts lists References to circuit diagrams Technical reference manuals The technical reference manuals describe reference information for robotics products for example lubrication the RAPID language and system parameters Application m...

Page 14: ...The manuals are aimed at those having first hand operational contact with the product that is production cell operators programmers and troubleshooters 14 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved Product documentation Continued ...

Page 15: ...tion of the robot when the safety devices are defective not in their intended location or in any other way not working When instructions for operation and maintenance are not followed Non authorized design modifications of the robot Repairs on the robot and its spare parts carried out by in experienced or non qualified personnel Foreign objects Force majeure Spare parts and equipment ABB supplies ...

Page 16: ...nded application may determine that a safety related control system performance other than that stated in ISO 10218 is warranted for the application The SISTEMA ABB FSDT libraries contains details for the safety functions Note The safety functions are divided into two types called Basic Safety Functions and Extended Safety Functions Performance level data The performance level data for the respect...

Page 17: ...nce of alcohol drugs or any other intoxicating substances are not allowed to install maintain service repair or use the robot The plant liable must make sure that the personnel is trained on the robot and on responding to emergency or abnormal situations Personal protective equipment Use personal protective equipment as stated in the instructions Product manual OmniCore C30 17 3HAC060860 001 Revis...

Page 18: ...will result in ser ious injury DANGER Signal word used to indicate a potentially hazardous situation which if not avoided could result in serious injury WARNING Signal word used to indicate a potentially hazardous situation related to electrical hazards which if not avoided could result in serious injury ELECTRICAL SHOCK Signal word used to indicate a potentially hazardous situation which if not a...

Page 19: ...to indicate where to find additional information or how to do an operation in an easier way TIP Product manual OmniCore C30 19 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 1 Safety 1 2 1 Safety signals in the manual Continued ...

Page 20: ...mation labels contain information in text See Symbols and information on labels on page 20 Note The safety and information labels on the product must be observed Symbols and information on labels Note The descriptions in this section are generic the labels can contain additional information such as values Description Label Read the user manual before use xx1400001152 The robot is delivered to star...

Page 21: ...rk xx1700000353 SafeMove label for SafeMove Basic and SafeMove Pro soft ware xx1700000355 Rating label example xx1900001805 Electrical shock xx1400001151 Continues on next page Product manual OmniCore C30 21 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 1 Safety 1 2 2 Safety symbols on controller labels Continued ...

Page 22: ...osure environmental type rating is type 1 Inserting fingers or foreign objects into opening may cause personal injury xx1800000836 High voltage inside the module even if the main switch is in the OFF position xx1400001156 ESD sensitive components inside the controller xx1400001162 22 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 1 Safety 1 2 2 Sa...

Page 23: ...ble Y N Default stop category Description Inputs to initiate a stop function Y Stop category 0 Input to initiate the emergency stop func tion The Emergency Stop function is initi ated in both automatic and manual mode Emergency Stop ES For deviations see the product manual for the manipulator Y Stop category 1 Input to initiate the protective stop func tion The protective stop function can either ...

Page 24: ...ute for safeguarding measures or safety functions Note A safety input used to initiate a protective stop must remain active for at least 100 ms 24 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 1 Safety 1 3 1 Protective stop and emergency stop Continued ...

Page 25: ...only possible by an intentional human action on the device where the command has been initiated The disengagement of the emergency stop device shall not restart the machinery but only permit restarting Note The emergency stop device on the FlexPendant is operational when the robot is powered Indicators to be used to verify that the robot is powered are the main switch on the cabinet or the LED ind...

Page 26: ...e point of control CAUTION On the IRB 14050 the three position enabling device is not active unless a valid SafeMove configuration is active in the controller Hold to run function in manual high speed mode The hold to run function for manual high speed allows movement in conjunction with the three position enabling device when the button connected to the function is actuated manually This hold to ...

Page 27: ...e tasks In manual reduced speed mode the movement of the TCP is limited to 250 mm s In addition there is a limitation on the maximum allowed speed for each axis Manual control of the robot from inside the safeguarded space shall be performed through the FlexPendant WARNING Wherever possible the manual mode of operation shall be performed with all persons outside the safeguarded space Tasks normall...

Page 28: ...compressed the speed is reset to the initial speed that is not exceeding 250 mm s WARNING Wherever possible the manual mode of operation shall be performed with all persons outside the safeguarded space Tasks normally performed in mode manual high speed The following tasks are normally performed in manual high speed mode Program verification Setting program pointer to Main to routine to cursor to ...

Page 29: ...ssible when robot is at stop Load start stop and modify RAPID programs through remote clients Safeguard mechanisms Protective stop through Automatic Stop AS See actual configuration for the protective stop function The protective stop function can be be configured to either Automatic Stop AS or General Stop GS Note Prior to allowing the robot to operate in automatic mode ensure that any suspended ...

Page 30: ...pact caused by a breaking or malfunctioning rotating tool or other device fitted to the robot The maximum TCP speed and the maximum velocity of the robot axes are detailed in the section Robot motion in the product specification for the respective manipulator Consider exposure to hazards such as slipping tripping and falling Hazards due to the working position and posture for a person working with...

Page 31: ...at the safety devices necessary to protect people working with the robot system are designed and installed correctly When integrating the robot with external devices to a robot system The integrator of the robot system must ensure that emergency stop functions are interlocked in accordance with applicable standards The integrator of the robot system must ensure that safety functions are interlocke...

Page 32: ...for the manipulator Verify the safety functions Before the robot system is put into operation verify that the safety functions are working as intended and that any remaining hazards identified in the risk assessment are mitigated to an acceptable level 32 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 1 Safety 1 5 Safety during installation and co...

Page 33: ...grator to make sure that keys used to lock or change the operating mode are handled only by authorized personnel Safety devices not in use Safety devices that are not connected to the robot or robot system cannot initiate a protective or emergency stop These must be stored out of sight so that they cannot be mistaken for being in use Product manual OmniCore C30 33 3HAC060860 001 Revision P Copyrig...

Page 34: ...Under rated conditions the electrode materials and liquid electrolyte in the batteries are sealed and not exposed to the outside There is a hazard in case of abuse mechanical thermal electrical which leads to the activation of safety valves and or the rupture of the battery container As a result under certain circumstances electrolyte leakage electrode materials reaction with moisture water or bat...

Page 35: ...time DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers A risk assessment must be done to address both robot and robot system specific hazards Related information See also the safety information related to installation operation maintenance and repair Product manual OmniCore C30 35 3HAC060860 001 Revision P Copyright 20...

Page 36: ...ing on page 563 If the robot is decommissioned for storage take extra precaution to reset safety devices to delivery status 36 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 1 Safety 1 9 Safety during decommissioning ...

Page 37: ...most applications where there is less need for additional equipment inside It is used to control an ABB manipulator used in industrial applications such as material handling and machine tending In general the name OmniCore C30 represents all versions Product manual OmniCore C30 37 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 2 Controller description 2 1 OmniCore C30 ...

Page 38: ...0 controller Overview of the controller Continues on next page 38 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 2 Controller description 2 2 Technical data for OmniCore C30 controller ...

Page 39: ...I connector TPU Option NA Option X17 IP20 DeviceNet N A N A Option X45 IP20 Power outlet Baseline Baseline Baseline K2 Robot signal exchange proxy Option Baseline Option K4 Ethernet switch Baseline can be deselected Option Option K5 1 Scalable I O N A Baseline Baseline K6 Axis computer Baseline Option Baselinei K7 Connected Services Gateway with antenna for 3G and WiFi Not available for CRB 15000 ...

Page 40: ...ersion 191 mm With foot Height Base version 175 mm Without foot Desktop version 193 mm With foot Desktop version 177 mm Without foot Weight The table shows the weight of the controller Weight Controller 25 kg OmniCore C30 22 kgi 18 kgii i For IRB 14050 controller ii For CRB 15000 controller Note The weight does not include any mounting kits fitted on the controller Transportation and storage condi...

Page 41: ...y with the environmental conditions EN 60721 3 3 climatic class 3K3 For temperatures 0 30 C the relative humidity must not exceed 85 For temperatures exceeding 30 C the absolute humidity must not exceed 25g m3 If the environmental conditions in EN 60721 3 3 climatic class 3K3 are not possible to meet at the installation site desiccant bags can be placed inside the controller to achieve correspondi...

Page 42: ...cording to full load current as marked on the controller nameplate The following table shows the recommended rating for an external fuse or circuit breaker Description Current A Robot 10 A 220 230 VAC 1 phase IRB 1100 10 A 220 230 VAC 1 phase IRB 1200 10 A 220 230 VAC 1 phase IRB 1300 10 A 220 230 VAC 1 phase IRB 910INV 10 A 220 230 VAC 1 phase IRB 920 10 A 220 230 VAC 1 phase IRB 360 6 A 100 230 ...

Page 43: ... mA IRB 14050 30 mA CRB 1100 3 5 mA CRB 15000 Note The integrator is responsible to address local electrical requirements Product manual OmniCore C30 43 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 2 Controller description 2 2 Technical data for OmniCore C30 controller Continued ...

Page 44: ...of the robot Basic Safety Functions for IRB 14050 including OmniCore C30 The robot IRB 14050 manipulator and OmniCore C30 provides safety with structure category 3 and performance level d according to EN ISO 13849 14 This fulfils the safety performance requirement as stated in the robot safety standard EN ISO 10218 1 The IRB 14050 manipulator is designed according to inherently safe principles wit...

Page 45: ...rvision APO 4 29E 08 90 144 Tool Position Supervision TPO 4 29E 08 90 144 Tool Orientation Supervision TOR 4 29E 08 90 144 Control Error Supervision Extended Safety Functions including SafeMove options OmniCore C30 for IRB 14050 PFHD 1 hour DCavg MTTFD years Extended Safety Functions including SafeMove options 1 01E 07 73 370 Contact Application Tolerance CAP 8 84E 08 95 64 Safe Brake Ramp 8 84E 0...

Page 46: ...r the SafeMove function for the CRB 15000 robot see Product manual CRB 15000 Related information Safety data on page 16 46 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 2 Controller description 2 3 Safety functions and safety related data for OmniCore C30 Continued ...

Page 47: ...on is located inside the controller Wrist straps must be tested frequently to ensure that they are not damaged and are operating correctly Use an ESD protective floor mat The mat must be grounded through a current limiting resistor Use a dissipative table mat The mat should provide a controlled discharge of static voltages and must be grounded Wrist strap button The location of the wrist strap but...

Page 48: ...er use sharp objects such as screwdriver or pen for operating the touch screen This could damage the touch screen Instead use your finger or a stylus Never clean the FlexPendant with solvents scouring agent or scrubbing sponges See the product manual for the robot controller section Cleaning the FlexPendant Always close the protective cap on the USB port when no USB device is connected The port ca...

Page 49: ...lls application of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and the interface against any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB Ltd and its entities are not liable for damage and or loss related to such security breaches any unauthor...

Page 50: ...icense licensor will provide licensee on demand a machine readable copy of the corresponding source code This offer is valid for a period of three years after delivery of the product ABB software is licensed under the ABB end user license agreement which is provided separately For RobotWare there is license information in the folder licenses in the RobotWare distribution package For OleOS the Linu...

Page 51: ...where the ABB Ability OmniCore hardware is installed The cellular data connection is to be used solely in connection with the ABB Ability OmniCore controller hardware and excludes without limitation voice services web browsing music downloading and other services that are not traditionally considered as machine to machine M2M but human oriented telecommunication services ABB has established and ma...

Page 52: ...improvements and developments including all resulting intellectual property Rights are exclusively owned by us In addition we have the right to use the data for benchmarking purposes if and to the extent it is anonymized or non confidential ABB Ability Connected Services For as far as the robot installation includes ABB Ability Connected Services this agreement is entered pursuant to and governed ...

Page 53: ...nstallation work is commenced all safety information must be observed There are general safety aspects that must be read through as well as more specific safety information that describes the danger and safety risks when performing the procedures Read the chapter Safety on page15 before performing any installation work Note Always connect the OmniCore C30 and the robot to protective earth and resi...

Page 54: ...ding the controller on page 97 Install a residual current device RCD 7 Connecting power supply to and grounding the controller on page 97 Connect incoming mains to the controller 8 Connector X14 on page 112 Connect safeguards to the controller 9 How to connect industrial networks for example PROFINET is described in the respective application manual Connect for example Ethernet PC and other connec...

Page 55: ...cloth if necessary 4 Make sure that the lifting accessory used if applicable is suitable to handle the weight of the controller 5 If the controller is not installed directly it must be stored as described in Transportation and storage conditions on page 40 6 Make sure that the expected operating environment of the controller conforms to the specifications as described in Operating conditions on pa...

Page 56: ...e controller For storing see Transportation and storage conditions on page 40 56 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 3 2 Storing ...

Page 57: ...op cover for the vertical mounted version as it leads to inefficient cooling Base mounted and Rack mounted version 5 4 9 m m 5 0 m m 5 0 m m 493 5 mm 50 mm 150 mm xx1700001055 Right Left Back Front Free space 50 mm 50 mm 50 mm 150 mm Base mounted 50 mm 50 mm 50 mm 150 mm Rack mounted Continues on next page Product manual OmniCore C30 57 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights ...

Page 58: ...002144 Right Left Top Back Front Free space 50 mm 50 mm 50 mm 0 mm 150 mm Vertical mounted Continues on next page 58 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 4 1 Required installation space Continued ...

Page 59: ...4xR8 5 xx2000002216 Desktop mounted version 6 0 9 m m 5 0 m m 5 0 m m 663 5 mm 150 mm 150 mm xx2000002143 Right Left Back Front Free space 50 mm 50 mm 150 mm 150 mm Desktop mounted Continues on next page Product manual OmniCore C30 59 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 4 1 Required installation space Continued ...

Page 60: ...m below 36 mm 31 mm 40 mm 233 mm 139 5 mm 184 5 mm 192 5 mm xx1700001056 The feet should only be used for positioning not for mounting or fastening 60 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 4 1 Required installation space Continued ...

Page 61: ...ime the controller will be mounted with vertical mounting kit when delivered to the customer from ABB The 19 rack mounting kit will be delivered as a spare part at the same time For detail information on replacing the vertical mounting kit to 19 rack mounting kit see Replacing the controller from vertical mounting kit to19 rack mounting kit on page 68 Required equipment Information Equipment 3HAC0...

Page 62: ...et from the bottom 1 B D A C xx1700001883 Front mounting kit A Back mounting kit B Torx pan head screw M4x12 4 pcs Tightening torque 1 7 1 8 Nm C Torx countersunk screw M4x10 5 pcs Tightening torque 1 7 1 8 Nm D Assemble the front and the back mounting kit 2 Continues on next page 62 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation an...

Page 63: ... cabinet Note For best performance in a closed cabinet use the option Connected Services Gateway wired DSQC1041 with external Internet gateway Connect the antenna for Connected Services Gateway 3G or WiFi 4 Product manual OmniCore C30 63 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 4 2 Mounting the controller with 19 rack mounting kit 300...

Page 64: ...the customer from ABB The 19 rack mounting kit will be delivered as a spare part at the same time For detail information on replacing the vertical mounting kit to 19 rack mounting kit see Replacing the controller from vertical mounting kit to19 rack mounting kit on page 68 Required equipment Information Equipment 3HAC063920 001 Mounting kit See Standard toolkit for controller on page 570 Standard ...

Page 65: ...de without fans 1 A B xx1800000379 Side cover unit A Torx counterink screw M4x10 6 pcs Tightening torque 1 7 1 8 Nm B Install the side cover unit 2 xx1800000380 Remove the screws on the back 3 Continues on next page Product manual OmniCore C30 65 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 4 3 Mounting the controller with vertical mounti...

Page 66: ...back hanging bracket 4 xx1800001277 Remove the right side cover screws Note The right side is the side with fans 5 Continues on next page 66 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 4 3 Mounting the controller with vertical mounting kit 3002 2 Continued ...

Page 67: ...on the bottom 7 Torx countersunk screw M4x10 5 pcs Tightening torque 1 7 1 8 Nm The antenna can be placed on top of the controller Connect the antenna for Connected Services Gateway 3G or WiFi 8 Product manual OmniCore C30 67 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 4 3 Mounting the controller with vertical mounting kit 3002 2 Continu...

Page 68: ... kit See Standard toolkit for controller on page 570 Standard toolkit Removing the vertical mounting kit Use this procedure to remove the vertical mounting kit from the controller Info illustration Action A B xx1800000458 Support foot unit 2 pcs A Torx countersunk screw M4x10 4 pcs Tightening torque 1 7 1 8 Nm B Remove the screws 1 Remove the support foot units 2 Refit the screws 3 Continues on ne...

Page 69: ...7 1 8 Nm B Remove the screws 7 Remove the side cover unit 8 Refit the screws 9 Installing the 19 rack mounting kit Use this procedure to install the controller in a 19 cabinet Information Action xx2100000137 Remove the screws on the front panel 1 Continues on next page Product manual OmniCore C30 69 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commission...

Page 70: ... 3 Torx pan head screw M6x16 4 pcs Tightening torque 1 7 1 8 Nm The antenna is preferably placed on top of the cabinet Note For best performance in a closed cabinet use the option Connected Services Gateway wired DSQC1041 with external Internet gateway Connect the antenna for Connected Services Gateway 3G or WiFi 4 70 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB Al...

Page 71: ...ntroller Required equipment Information Equipment 3HAC063919 001 Mounting kit See Standard toolkit for controller on page 570 Standard toolkit Procedure Use this procedure to install the desktop mounting kit on the controller Info illustration Action xx1700000735 Remove the top cover from the controller 1 Continues on next page Product manual OmniCore C30 71 3HAC060860 001 Revision P Copyright 201...

Page 72: ... screw M4x10 8 pcs Tightening torque 1 7 1 8 Nm E Assemble the desktop mounting kit top cover 2 Assemble the side covers with adapter cables and fasten them with screws on the top 3 Continues on next page 72 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 4 5 Mounting the controller with desktop mounting kit 3001 ...

Page 73: ...g of the controller MGMT 4 K2 X15 3 K2 X15 4 xx1800000460 xx1800000461 Keep the controller upright Connect the adapter cables to the front cover unit and install the front cover unit 5 The antenna can be placed on top of the controller Connect the antenna for Connected Services Gateway 3G or WiFi 6 Continues on next page Product manual OmniCore C30 73 3HAC060860 001 Revision P Copyright 2019 2022 ...

Page 74: ...controller in desired place 7 74 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 4 5 Mounting the controller with desktop mounting kit 3001 2 Continued ...

Page 75: ...ntally fall Required equipment Note Spare part number Equipment See Standard toolkit for con troller on page 570 Standard toolkit 3HAC064927 001 FlexPendant Holder w t E stop cover Note The FlexPendant should always be placed in the holder when it is not used and it is not allowed to use by unauthorized person Continues on next page Product manual OmniCore C30 75 3HAC060860 001 Revision P Copyrigh...

Page 76: ...767 Use this procedure to mount the bracket for the emergency stop to the FlexPendant holder Note illustration Action xx2000002356 Remove the four screws 1 Separate the rear part from the FlexPend ant holder 2 Continues on next page 76 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 4 6 Mounting the FlexPendant ho...

Page 77: ...que 6 Nm 7 8 Nm xx2100000766 Screws BN33 Phillips pan head tapping screw ST3 5x16 4 pcs Refit the rear part and secure with the screws 5 Tightening torque 9 4 Nm 12 2 Nm xx2000002356 Continues on next page Product manual OmniCore C30 77 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 4 6 Mounting the FlexPendant holder Continued ...

Page 78: ...e tape 2 xx2000002353 Press the holder onto the desired place 3 Hanging the FlexPendant holder with the bracket Use this procedure to hang the FlexPendant holder on any place where can hold the bracket like the door of the equipment Tip The bracket is included when the FlexPendant is purchased Continues on next page 78 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB A...

Page 79: ...ally Use this procedure to hang the front part of the FlexPendant holder to the desired place Note illustration Action xx2000002356 Remove the four screws 1 Separate the rear part from the FlexPend ant holder 2 Clean the surface and make sure it is dry 3 Continues on next page Product manual OmniCore C30 79 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and co...

Page 80: ... 4 Press the holder onto the desired place 5 xx2000002358 Use two M5 screws to secure the holder 6 80 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 4 6 Mounting the FlexPendant holder Continued ...

Page 81: ...mperature on the incoming air is low enough If the temperature is too high then the fan will continue at reduced capacity until the temperature is low enough and then turn off the fan Changing the fan control functionality Use this procedure to change the fan control functionality Note Action Open the configuration editor in RobotStudio 1 In the topic Controller navigate to the type Fan Control 2 ...

Page 82: ...e connection interface on the controller A B F G E J H K L C D Q P N M xx1700001058 Reference on the circuit dia gram Label Description X1 X1 Motor connector A X4 X4 FlexPendant connector TPU B X2 X2 Manipulator signal connector SMB i Cus tomer flange interface CFI connectorii C X3 X3 Manipulator signal connector SMB Force control interface option D Continues on next page 82 Product manual OmniCor...

Page 83: ...nector options 3G or WiFi M A2 X23 WAN WAN port N A2 X2 LAN LAN port P A2 X3 MGMT Management port Q i Not available for CRB 15000 controller ii Only available for CRB 15000 controller Power inlet switch Use the power inlet switch to turn on and off power to the controller It also possible to restart the controller using the FlexPendant Note When restarting the controller wait until the LED PC STAT...

Page 84: ... switch xx1800000786 D H H1 xx1800000787 30 mm Height when open H 24 mm Height when locked H1 4 0 mm 4 8 mm 5 32 6 32 Diameter D 84 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 5 1 Connectors on the OmniCore C30 controller Continued ...

Page 85: ...ver and analog I O Measurement signals This class covers ordinary analogue signals such as analogue sig nals 4 20 mA 0 10V or signals below 1 MHz low speed digital signals RS232 RS485 digital on off signals limit switches en coders etc Class 2 slightly sens itive Gateway fieldbus connection computer link Data communication signals Applies to cables carrying very sensitive signals Signals with a fu...

Page 86: ... 9 Multi wire 4 pair 0 2 24 1 8 2 1 2 3 2 6 Multi wire 6 pair 0 2 24 1 6 1 8 2 0 2 3 Multi wire 9 pair 0 2 24 5 6 6 5 7 2 7 9 Single wire 0 5 20 4 5 5 2 5 8 6 3 Multi wire 2 pair 0 5 20 3 6 4 2 4 7 5 1 Multi wire 4 pair 0 5 20 3 2 3 7 4 1 4 5 Multi wire 6 pair 0 5 20 2 8 3 2 3 6 4 0 Multi wire 9 pair 0 5 20 6 7 7 8 8 6 9 5 Single wire 0 75 18 5 4 6 2 6 9 7 6 Multi wire 2 pair 0 75 18 4 4 5 1 5 6 6...

Page 87: ...side of the controller cabinet Cables should not be wound up like coils This could cause an magnetic field disturbing the signals There will also be a risk of overheating depending on the load Power signals These signals are very sensitive to interference To protect these signals they should not be laid along with the power signals In the cable each signal must be twisted with a neutral wire The s...

Page 88: ...shielding of a d type connector xx1700001320 A A dimpled connector body makes multiple bonds to the mating connector body all around its periphery 360 bonding B Metal or metallized back shell makes 360 bond to the connector body C The cable shield is exposed and 360 clamped to the back shell A tight fit is a must Many other 360 bonding methods and types of 360 shielded connectors are also acceptab...

Page 89: ...contacting surfaces For requirements on the marking of the supply ground connection inside the control cabinet refer to UL 508C For further details on how grounding systems should be designed refer to IEC 61000 5 2 For details of cross sectional area of PE refer to IEC 60204 1 Grounding installation For information on how to connect protective earth to the OmniCore controller cabinet see Connectin...

Page 90: ...time for DC relays increases after neutralization especially if a diode is connected across the coil Varistors give shorter turn off times Neutralizing the coils lengthens the life of the switches that control them 0 V 24 V DC 1 2 3 0 V 24 V AC DC xx1200000961 1 The diode should be dimensioned for the same current as the relay coil and a voltage of twice the supply voltage 2 The varistor should be...

Page 91: ...surement board Manipulator cable Handles supply to and feedback from any position switches Position switch cables option Handles communication with equipment fitted on the manipulator by the customer Customer cables option Handles power supply to and control of the external axes motors as well as feedback from the servo system Additional axes cables option These categories above are divided into s...

Page 92: ...ve D Contact socket E Insulation inserts F Housing G Specifications The following describes the cable requirements for the main power connection to the OmniCore C30 controller Description Component Flexible oil resistant rubber Cable type 3C x 1 5 mm2 or AWG14 Cable area Continues on next page 92 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 In...

Page 93: ...3 pin 10A Straight BLACK AU 3C x 1 5 mm2 H05 BLACK Cableiii i This part is only optional for the IRB 14050 CRB 15000 and CRB 1100 controller The cable length is 3 000 mm ii This part is only optional for the IRB 14050 controller The cable length is 3 000 mm iii This part is only optional for the IRB 14050 CRB 15000 and CRB 1100 controller The cable length is 5 000 mm The following label is attache...

Page 94: ...0045 Fit the cable through the gland and the crown clamp of the connector 3 xx1900000046 Strip the outer cover of the cable about 27 mm 4 xx1900000047 Strip the shielding copper wires of the cable about 27 mm if needed 5 xx1900000048 Strip the insulation of the wires about 7 mm 6 Continues on next page 94 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights rese...

Page 95: ... clamp Tip The installation is ok when you hear a click sound 9 xx1900000051 Cut off the extra shielding copper wires of the cable if needed 10 Twist the crown clamp to secure it 11 xx1900000052 Open the insulation inserts for about 2 mm by pulling it apart 12 xx1900000055 Insert the contact sockets into insulation inserts 13 Close the insulation inserts Tip The installation is ok when you hear a ...

Page 96: ...u hear a click sound 15 Insert the housing to the connector 16 Tighten torque 3 5Nm xx1900000057 Tighten the connector with a 19 mm open ended wrench 17 96 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 5 4 Fitting the connector Continued ...

Page 97: ...onnector X0 A Note According to IEC60204 1 the power operated switch should be installed between 600 mm to 1 900 mm above the servicing level The switch will be easily accessible Location of grounding point Note The whole cabinet ground is connected to the X0 PE point Continues on next page Product manual OmniCore C30 97 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Insta...

Page 98: ...g There is no integrated fuse in side OmniCore C30 controller An external fuse or circuit breaker must be added by the integrator according to the full load current rating The full load current for the robot is marked on the controller name plate and is also displayed in section Load current on page 42 Connecting the power The following procedure describes how to connect the main power to the cont...

Page 99: ...inlet connector X0 and lock it by rotat ing 1 Product manual OmniCore C30 99 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 5 5 Connecting power supply to and grounding the controller Continued ...

Page 100: ... the FlexPendant grant CAUTION Before detaching the FlexPendant another emergency stop shall be available CAUTION With a detached FlexPendant there is no visual identification of the operating mode CAUTION A FlexPendant that is not connected to the robot must be stored out of sight so that it cannot be mistaken for being in use CAUTION The FlexPendant connector shall only be used to connect the Fl...

Page 101: ...following procedure to detach the FlexPendant in automatic mode 1 On the status bar tap the QuickSet button 2 Tap the Logout Restart tab 3 In the FlexPendant section tap Detach FlexPendant Continues on next page Product manual OmniCore C30 101 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 5 6 Detaching and attaching a FlexPendant Continued...

Page 102: ...down timer is displayed 5 When the countdown is progressing detach the FlexPendant Continues on next page 102 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 5 6 Detaching and attaching a FlexPendant Continued ...

Page 103: ...FlexPendant CAUTION Always inspect the connector for dirt or damage before attaching Clean or replace any damaged parts Attach the connector to the controller and tighten the locking ring or screws xx1900000975 CAUTION Make sure that the emergency stop device is not pressed in before attaching the FlexPendant Product manual OmniCore C30 103 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rig...

Page 104: ... local to this specific ro bot I O Scalable I O ETHERNET SWITCH Private Net work ABB service personnel MGMT Management FlexPendant connection HMI FlexPendant ABB Ability connection ABB Ability Ability Net work Public factory network WAN Public Net work Secondary public factory network Isolated from WAN LAN I O Network Continues on next page 104 Product manual OmniCore C30 3HAC060860 001 Revision P...

Page 105: ... industrial network WAN 4 Connected to the controller s I O Network Intended for connecting the robot controller to a factory wide industrial network isolated from WAN LAN 5 Connected to the controller s Private Net work The MGMT port shall be used by ser vice personnel in close proximity to the con troller with a single client connected to the controller MGMT Management 6 Note The management port...

Page 106: ...work as well as master on the Private Network ABB Ability TM MGMT LAN WAN Robot Controller A ETHERNET SWITCH I O FlexPendant ABB Ability TM MGMT LAN WAN Robot Controller B ETHERNET SWITCH I O FlexPendant PLC I O I O Ethernet medium Industrial network with PLC as master Industrial network with Robot Controller A as master xx2100002085 This can be implemented by setting up an EtherNet IP adapter on ...

Page 107: ... has a static configuration with IP address 192 168 125 1 24 and hosts a DHCP server The purpose of the Private Network is to connect the computers within the robot controller as well as I O networks and process equipment local to the robot Many IP addresses are reserved on this network so it is recommended that new units get their IP address from the DHCP server Note Never connect another DHCP se...

Page 108: ...k administrator The Public Network segment can be used for Connecting a PC running RobotStudio For more information see Operating manual RobotStudio Mounting FTP or NFS disks from the controller Running Industrial Ethernet protocols Most protocols are disabled by default in the controller firewall See Firewall settings on page 111 for information about how to enable these protocols The Public Netw...

Page 109: ...k settings on the FlexPendant 1 On the start screen tap Settings and then select Network from the menu Continues on next page Product manual OmniCore C30 109 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 5 7 Ethernet networks on OmniCore Continued ...

Page 110: ...xPendant Defining network settings in RobotStudio 1 In the Configuration browser right click the controller and select Properties Network Settings and then I O Network 2 In the I O Network window configure the network interface and click OK xx2200000389 Continues on next page 110 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and co...

Page 111: ...1900000352 Note Only pre registered Network Services can be configured in the Firewall Manager settings The user cannot add new Network Services in the Firewall Manager and can only change the parameters Enable on Public Network Enable on Private Network and Enable on I O Network for pre registered Network Services Note Only users with UAS grant Modify network security properties can modify the fi...

Page 112: ... either be configured as Automatic Stop AS or General Stop GS Automatic Stop is only operational in automatic mode General Stop is operational in both manual mode and automatic mode See Protective stop and emergency stop on page 23 The default configuration for the protective stop function is Automatic Stop AS That is active in automatic mode only Changes to the default configuration for the prote...

Page 113: ...e ground towards 24 V 0V_CH1_CH2 7 24 V power provided by robot controller for ES channel 1 only 24V_CH1 8 Reference ground towards 24 V 0V_CH1_CH2 9 24 V power provided by robot controller for AS GS channel 2 only 24V_CH2 10 Negative side of AS GS input channel 2 AS2 GS2 11 Customer needs to connect these pins to the reference ground of 24 V power Positive side of AS GS input channel 2 AS2 GS2 12...

Page 114: ...powered from an external power supply Customer_24V_CH1 Customer_24V_CH2 Customer_0V_CH1 Customer_0V_CH2 Customer provided power 0V_CH1_CH2 24V_CH1 0V_CH1_CH2 24V_CH2 K2 X14 AS1 GS1 AS1 GS1 AS2 GS2 AS2 GS2 14 13 15 10 12 11 9 16 Customer provided protec ve stop device xx2100002264 Continues on next page 114 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights res...

Page 115: ... 1 4 3 Customer_24V_CH1 Customer_24V_CH2 Customer_0V_CH1 Customer_0V_CH2 Customer provided power 0V_CH1_CH2 24V_CH1 ES1 ES1 0V_CH1_CH2 24V_CH2 ES2 ES2 Customer provided emergency stop device K2 X14 xx2100002263 For more connections other than those illustrated above carefully assess the risk before use and contact your local ABB for support Continues on next page Product manual OmniCore C30 115 3H...

Page 116: ...on lamp output interface The max sink current is 50mA MON_LAMP 3 24 V power supplied by robot controller for motors on lamp and motors on push button use only It must not be used for any other functions 24V_MON 4 Reserved NC 5 Reserved NC 6 Reserved NC 7 Reserved NC 8 Reserved NC 9 Reserved NC 10 Negative side of emergency stop output channel 2 ESOUT2 11 Positive side of emergency stop output chan...

Page 117: ... Relay Output for Safety Input of Next Stage Isola on Isola on K2 X15 Customer provided device 14 13 12 11 xx2000001763 Note State 0 of Emergency stop output shall be recognized as Emergency stop triggered Note The maximum length of the cable connected to the ESOUT pins shall be 10 m Note The cable shall be protected from external EM disturbance suggested to use separate multicore cables Continues...

Page 118: ...topping functions on page 126 Although the Motors On function is available on the FlexPendant an interface is provided in X15 for an optional Motors On push button and an indication lamp K2 X15 Customer provided device 24V_MON MON_PB 24V_MON MON_LAMP Lamp Push bu on 2 1 4 3 xx1900000598 Connector X19 Description Customer IO power supply Connection Weidmüller BCF 3 81 08 180F Type BCF 3 81 08 180F ...

Page 119: ...3 10 Voltage tolerance 3 A Max output current Note For IRB 14050 the auxiliary 24V DC power connector for electronics on the Ethernet floor cable should be connected to X19 on the front panel of the controller Connector X20 Description Customer optional power input Not available Connection Weidmüller BCF 3 81 06 180F Type BCF 3 81 06 180F SN BK BX 6 Pins 3HAC064738 001 Article number Continues on ...

Page 120: ...al output signals 24 V and 0 V for the outputs and 0 V for the inputs Note that the Digital Output requires a 24 V separate power supply For connection details see Circuit diagram OmniCore C30 Circuit diagram OmniCore C30 for IRB 14050 Circuit diagram OmniCore C30 for CRB 15000 3HAC059896 009 3HAC063898 009 3HAC072448 009 and Application manual Scalable I O 3HAC070208 001 Continues on next page 12...

Page 121: ... the CRB 15000 robot The characteristics are shown in the following table Data Description 30 VDC Max input voltage 1 5 Ai Max input current CP pins 7 8 0 5 A Max input current CS pins 1 2 3 4 40 A Max short circuit current Yes pair connection pin 1 and 2 3 and 4 CS twist pairs Yes Over current protection 6 Only valid for CRB 15000 robot Continues on next page Product manual OmniCore C30 121 3HAC0...

Page 122: ... delivery and shall be prepared by the customer Connector type i Max input current temperature rerating refers to curve below xx2100000491 Continues on next page 122 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 5 8 Descriptions for connectors Continued ...

Page 123: ... 8 For connection details see Circuit diagram OmniCore C30 for CRB 15000 3HAC072448 009 DeviceNet board connector option A xx2100001564 X17 IP20 DeviceNet board connector A 1 2 3 4 5 xx2100001565 Continues on next page Product manual OmniCore C30 123 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 5 8 Descriptions for connectors Continued ...

Page 124: ...e DeviceNet network needs to be powered by a separate 24 V power supply or the DeviceNet function will not work See Application manual DeviceNet Master Slave 3HAC066562 001 section Hardware overview for more information on how to connect 24 V to the DeviceNet network For connection details see Circuit diagram OmniCore C30 Circuit diagram OmniCore C30 for IRB 14050 Circuit diagram OmniCore C30 for ...

Page 125: ... from the X45 is neither monitored or on off controlled by the controller Residual voltage may remain shortly o X45 after turning off the controller For connection details see Circuit diagram OmniCore C30 Circuit diagram OmniCore C30 for IRB 14050 Circuit diagram OmniCore C30 for CRB 15000 3HAC059896 009 3HAC063898 009 3HAC072448 009 Note Connector Single row female is delivered with the controlle...

Page 126: ...vice will initiate the protective stop in automatic mode only Note It is not possible to configure both Automatic Stop and General Stop on the OmniCore C30 without the use of a safe fieldbus Note The dedicated discrete safety input to activate the protective stop function can be configured as either Automatic Stop AS or General Stop GS For simultaneous use of AS and GS support for a safety protoco...

Page 127: ...emergency stop device on the FlexPendant 3 Select the stop category For some manipulators only category 1 stop is available 4 After the configuration is done the safety configuration must be written to the controller and then a restart of the controller is required Tip See also the circuit diagram Circuit diagram OmniCore C30 Circuit diagram OmniCore C30 for IRB 14050 Circuit diagram OmniCore C30 ...

Page 128: ... is achieved If no validation is performed or the validation is inadequate the configuration cannot be relied on for personal safety Expected result Action Deactivate any supervision functions that are signal activated 1 Move the robot for example with a move instruction 2 The robot will stop Set the signal configured to stop the robot in relev ant operating modes 3 Relevant operating modes are Au...

Page 129: ...r an upgrade Contact your local ABB office for guidance RobotWare prior to 7 3 In RobotWare releases prior to 7 3 the stops are configured in the system parameters If such a RobotWare system is upgraded to RobotWare 7 3 the stop configuration is still handled in the system parameters The general stop GS is not available in OmniCore prior to RobotWare 7 3 To include GS in an upgraded system the saf...

Page 130: ...he FlexPendant SoftStop This is a faster stop of the manipulator than SoftStop This stop is more stressing for the mechanics than SoftStop therefore there might be a deviation on path QuickStop Stops the RAPID program when the complete program is ex ecuted that means when the last instruction in the main routine has been completed Stop at End of Cycle Stops program execution after the current inst...

Page 131: ...ks all robots will be stopped The current move instruction will be stopped immediately as a nor mal program stop but the program execution will continue with the next instruction StartMove must be executed to get the robot mov ing again StopMove The current move instruction and the program execution will be stopped immediately as a normal program stop A restart of the pro gram will continue the pr...

Page 132: ...tructions Functions and Data types Other unexpected stops Description Type of stop In the control system there is a surveillance and monitoring function that can detect abnormal situations In such cases a stop will be initiated The robot controller must be restarted SysFail In the control system there is a monitoring function that can detect power failure In such cases a stop will be initiated Pow...

Page 133: ...connections There is a slot available for installing a fieldbus board PCIe on the main computer with process connectors on the front panel The software based fieldbuses are connected directly to one of the Ethernet ports B A xx2100000501 Slot for fieldbus PCI express card A Fieldbus board master B Available board The following master board is available Type designation Article number Description D...

Page 134: ...ee the respective manual Article number Manual title 3HAC066562 001 Application manual DeviceNet Master Slave 3HAC066565 001 Application manual EtherNet IP Scanner Adapter 3HAC066558 001 Application manual PROFINET Controller Device 134 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 6 1 Available industrial netwo...

Page 135: ...botWare options or hardware options are required to communicate with the robot controller When using the RobotWare option EtherNet IP Scanner Adapter more configuration possibilities are available For more information about installing configuring and using the scalable I O units see Application manual Scalable I O Safety digital base device The safety I O unit DSQC1042 Safety Digital Base is a dev...

Page 136: ... com myABB Note Article number Spare part Harness single SMB 3HAC068537 001 Harness Single SMB connection Harness double SMB 3HAC067490 001 Harness Double SMB connection Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller on page 570 Standard toolkit ESD protective wrist band Continues on next page 136 Product manual OmniCore C30...

Page 137: ...ion of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 See Removing the controller covers on page 222 Remove the front panel and top cover 3 Removing the axis computer from the cabinet Note Illustration Action Disconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 X1 ...

Page 138: ...ction xx1800000727 Remove the attachment screws on the front cover 1 Push the harness single SMB into the cabinet 2 Take the harness single SMB out from the upper side 3 Continues on next page 138 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 1 Installing the harness for double SMB Continued ...

Page 139: ...or more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Reconnect and secure the screw K6 X4 K6 X5 SMB 3 Continues on next page Product manual OmniCore C30 139 3HAC060860 001 Revision P Copyrig...

Page 140: ...edure Note Illustration Action See Refitting the controller covers on page 227 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 140 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 1 Installing the harness for double SMB Continued ...

Page 141: ...equired parts Note Article number Part DSQC1030 3HAC065147 001 DSQC1030 Digital slot cover 3HAC058663 001 Scalable I O Digital base 3032 1 3HAC060919 001 Connectors digital base add on Harness K5 1 X5 Adapter 3HAC064092 001 Harness Ethernet with Mini IO Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller on page 570 Standard tool...

Page 142: ... on page 47 2 xx1800000723 Press the hooks and remove the digital slot cover 3 Removing the controller covers on page222 Remove the front panel and top cover of the controller 4 Installing the scalable I O internal base device Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next...

Page 143: ...he self adhesive part 3 Connect the connectors between the adapter cable K5 1 X5 Adapter and the adaptor cable Adaptor A2 X4 K4 X7 Note If the Ethernet extension switch is in stalled connect and disconnect the ad apter cable A2 X4 K4 X7 to from K4 X7 If the Ethernet extension unit slot cover is installed connect and disconnect the adapter cable A2 X4 K4 X7 to from A2 X4 4 Continues on next page Pr...

Page 144: ...ESD on page 47 2 Prepare the scalable I O units for external mounting as described in Application manual Scalable I O 3 Removing the controller covers on page222 Remove the front panel and top cover of the controller 4 Connect the external base device to the internal base device X3 or the Ethernet switch using an Ethernet cable 5 Each base device requires its own power supply Connect an external p...

Page 145: ... Note Article number Spare part 3HAC065126 001 Ethernet Extension unit slot cover 3HAC059187 001 Ethernet Extension switch 3014 1 Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller on page 570 Standard toolkit ESD protective wrist band Required documents Note Article number Document 3HAC059896 009 3HAC063898 009 3HAC072448 009 C...

Page 146: ... ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 xx1800000725 Press the hooks and remove the Ethernet extension unit slot cover 3 Removing the controller covers on page 222 Remove the front panel top and right covers of the controller 4 Continues on next page 146 Product manual OmniC...

Page 147: ...thernet extension switch option Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page Product manual OmniCore C30 147 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 3 Installing the Ethernet extension switch Continu...

Page 148: ...SD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Continues on next page 148 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 3 Installing the Ethernet extension switch Continued ...

Page 149: ...00493 Reconnect K2 X2 K4 X8 A2 X1 A2 X4 K4 X6 Note When Ethernet extension switch is selected connect and discon nect the connector A2 X4 to from K4 X6 Option Harness adapter A2 X4 K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 4 Continues on next page Product manual OmniCore C30 149 3HAC060860 001 Revision P Copyri...

Page 150: ...1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Reconnect G2 X1 K2 X17 3 Continues on next page 150 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 3 Installing the Ethernet extension sw...

Page 151: ...te Illustration Action Refitting the controller covers on page 227 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 Product manual OmniCore C30 151 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 3 Installing the Ethernet extension switch Continued ...

Page 152: ... supply optional B Harness 24 V extension device is an option of IP20 power outlet connector The illustration shows the location of the harness 24 V extension in the controller xx1800000740 Continues on next page 152 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 4 Installing the power supply optional device an...

Page 153: ...uipment Content is defined in section Standard toolkit for controller on page 570 Standard toolkit ESD protective wrist band Required documents Note Article number Document 3HAC059896 009 3HAC063898 009 3HAC072448 009 Circuit diagram OmniCore C30 Circuit diagram OmniCore C30 for IRB 14050 Circuit dia gram OmniCore C30 for CRB 15000 Installing the optional power supply and the harness 24 V extensio...

Page 154: ...rs and the front panel of the controller 3 Removing the axis computer from the frame Note Illustration Action xx1900001193 Disconnect A1 X3 K6 X11 K6 X2 A2 X9 K6 X1 K2 X3 1 Remove the screws on the bracket 2 Loosen the screw and disconnect SMB K6 X4 K6 X5 3 Continues on next page 154 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation an...

Page 155: ...Illustration Action Disconnect all the connectors on the as sembly group of the robot signal ex change proxy Ethernet switch option connected services gateway scalable I O option and main computer 1 Continues on next page Product manual OmniCore C30 155 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 4 Installing the power supply optional ...

Page 156: ...ss adapter A2 X4 K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X39 K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then remove the connector 7 Not available for CRB 15000 controller 8 Only available for CRB 15000 controller 9...

Page 157: ...itch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter xx1800000485 Remove the mating connectors from the front side by loosening their attachment screws 2 Continues on...

Page 158: ...calable I O bracket 3 Pull out the process plate with the as sembly from the two guide pins on the mounting plate Note Avoid colliding with the frame when re moving the unit 4 Continues on next page 158 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 4 Installing the power supply optional device and the harness ...

Page 159: ...f the cabinet 3 Refitting the main computer assembly with process plate to the cabinet Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page Product manual OmniCore C30 159 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning...

Page 160: ...computer 2 Note Be careful with the frame of the controller when refitting the unit Use the two guide pins to locate the as sembly onto the mounting plate 3 Continues on next page 160 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 4 Installing the power supply optional device and the harness 24 V extension Cont...

Page 161: ...t all the connectors on as sembly of the robot signal exchange proxy ethernet extension seven port switch option ABB ability connected services scalable I O digital base op tion and main computer 5 Continues on next page Product manual OmniCore C30 161 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 4 Installing the power supply optional d...

Page 162: ...elected connect and discon nect the connector A2 X4 to from K4 X6 Harness adapter A2 X4 K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X3i K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then remove the connector Continues on ...

Page 163: ... nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter i For connected services gateway wired there is no power cable Fitting the optional power supply Note Illustration Action Fit the optional power sup...

Page 164: ...k inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Reconnect and secure the screw K6 X4 K6 X5 SMB 3 Continues on next page 164 Product manu...

Page 165: ...tion see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Reconnect G2 X1 K2 X17 3 Continues on next page Product manual OmniCore C30 165 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 ...

Page 166: ...n Action Refitting the top cover on page 230 Refit the top cover 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 166 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 4 Installing the power supply optional device and the harness 24 V extension Continue...

Page 167: ...connector The illustration shows the location of the harness DeviceNet in the controller xx1800000737 Note The DeviceNet board and the DeviceNet harness must be installed at the same time Continues on next page Product manual OmniCore C30 167 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 5 Installing the fieldbus master and the DeviceNet...

Page 168: ...n Standard toolkit for controller on page 570 Standard toolkit ESD protective wrist band Required documents Note Article number Document 3HAC059896 009 3HAC063898 009 3HAC072448 009 Circuit diagram OmniCore C30 Circuit diagram OmniCore C30 for IRB 14050 Circuit dia gram OmniCore C30 for CRB 15000 Installing the DeviceNet board and the DeviceNet harness Preparations Note Illustration Action DANGER ...

Page 169: ...on The unit is sensitive to ESD on page 47 2 Removing the controller covers on page 222 Remove the top and right covers and the front panel of the controller 3 Continues on next page Product manual OmniCore C30 169 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 5 Installing the fieldbus master and the DeviceNet harness Continued ...

Page 170: ...ect G2 X1 K2 X17 3 Removing the axis computer from the cabinet Note Illustration Action Disconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 X1 K2 X3 1 Continues on next page 170 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 5 Installing the fieldbus master and the DeviceNet harness Continued ...

Page 171: ...nal exchange proxy K2 X8 A2 X6 option K2 X2 K4 X8 A2 X1 K2 X12 A2 K3 X6 A2 K3 X7 K2 X10 A1 X13 K2 X21 TempSensor K2 X4 A1 X9 K2 X3 K6 X1 A2 K3 X1 K5 1 X4 K7 X1 K2 X1 T2 X210 K2 X1 X10711 K2 X17 G2 X1 G1 X2 K2 X6 K2 X11 A1 X2 K2 X7 K2 X22 Harn LV robot power X1 K2 X9 X13 FlexPendant X4 10 Not available for CRB 15000 controller 11 Only available for CRB 15000 controller Continues on next page Produc...

Page 172: ...apter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X312 K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then remove the connector 12 For connected services gateway wired there is no power cable Continues on next page 172 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights rese...

Page 173: ...tension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter xx1800000485 Remove the mating connectors from the front side by loosening their attachment screws 2 Co...

Page 174: ...ing the scalable I O bracket 3 Pull out the process plate with the as sembly from the two guide pins on the mounting plate Note Avoid colliding with the frame when re moving the unit 4 Continues on next page 174 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 5 Installing the fieldbus master and the DeviceNet ha...

Page 175: ...side of the computer 1 Pull the cable ties out from the locking holes 2 xx1800000488 Remove the screws and lift out the robot signal exchange proxy Note Avoid colliding with the frame of the controller 3 Continues on next page Product manual OmniCore C30 175 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 5 Installing the fieldbus master a...

Page 176: ...rnet extension switch and rotate it tightly to take it out from the bracket 1 xx1800000491 Continues on next page 176 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 5 Installing the fieldbus master and the DeviceNet harness Continued ...

Page 177: ...take it out from the bracket 1 Removing the main computer Note Illustration Action xx1800000540 Remove the screws holding the main computer 1 Continues on next page Product manual OmniCore C30 177 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 5 Installing the fieldbus master and the DeviceNet harness Continued ...

Page 178: ...the DeviceNet board Note Illustration Action ELECTROSTATIC DISCHARGE ESD When handling the computer outside of the controller use the wrist strap button located on the side of the computer 1 Continues on next page 178 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 5 Installing the fieldbus master and the Device...

Page 179: ...nd take out the cover 3 A B xx1800003417 Card slots A Guide rail B Insert the DeviceNet board into the card slots along the guide rail in the main computer 4 Continues on next page Product manual OmniCore C30 179 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 5 Installing the fieldbus master and the DeviceNet harness Continued ...

Page 180: ...n computer and secure the screws 6 Installing the harness for DeviceNet Note Illustration Action xx1800001278 Remove the screws for the cover plate on the front panel 1 Continues on next page 180 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 5 Installing the fieldbus master and the DeviceNet harness Continued ...

Page 181: ...into the clips on the bottom of the cabinet 4 Refitting the main computer Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page Product manual OmniCore C30 181 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 5 Instal...

Page 182: ...safety inform ation in section The unit is sensitive to ESD on page 47 2 xx1800000543 Fit the main computer to the process plate 3 Continues on next page 182 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 5 Installing the fieldbus master and the DeviceNet harness Continued ...

Page 183: ...tion see Electrical safety on page 31 1 Location of wrist strap button xx2000000532 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Continues on next page Product manual OmniCore C30 183 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissi...

Page 184: ...NGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx2000000532 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Continues on next page 184 Product manual OmniCore C30 3HAC0608...

Page 185: ...et on the main computer xx1800000972 3 xx1800000493 Refitting the robot signal exchange proxy Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page Product manual OmniCore C30 185 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commis...

Page 186: ...iding with the frame of the controller 3 xx1800000971 Insert the cable ties into the locking holes 4 Refitting the main computer assembly with process plate to the cabinet Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 186 Product manual OmniCore C30 3HAC060860 001 Re...

Page 187: ...e of the computer 2 Note Be careful with the frame of the controller when refitting the unit Use the two guide pins to locate the as sembly onto the mounting plate 3 Continues on next page Product manual OmniCore C30 187 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 5 Installing the fieldbus master and the DeviceNet harness Continued ...

Page 188: ... Reconnect all the connectors on as sembly of the robot signal exchange proxy ethernet extension seven port switch option ABB ability connected services scalable I O digital base op tion and main computer 5 Continues on next page 188 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 5 Installing the fieldbus maste...

Page 189: ...itch is selected connect and discon nect the connector A2 X4 to from K4 X6 Harness adapter A2 X4 K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X3i K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then remove the connector Cont...

Page 190: ... X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter i For connected services gateway wired there is no power cable Refitting the axis computer to the frame Note Illustration Action DANGER Before doing any work inside the cabinet disco...

Page 191: ...1800000476 Fit the axis computer bracket and secure the screws 4 Reconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 X1 K2 X3 5 Refitting the small fan Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page Product manual OmniCore C30 191 3HAC060860 001 Revision P Copyright 2019 2022 ABB A...

Page 192: ... to ESD on page 47 2 Reconnect G2 X1 K2 X17 3 xx1800000483 Refit the fan bracket into the cabinet 4 Screws Torx countersunk screw M4x10 2 pcs xx1800000484 Secure it with the screws 5 Continues on next page 192 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 5 Installing the fieldbus master and the DeviceNet harn...

Page 193: ...form the function tests to verify that the safety features work properly see Function tests on page 212 2 Product manual OmniCore C30 193 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 7 5 Installing the fieldbus master and the DeviceNet harness Continued ...

Page 194: ...led as an external unit How to install the add on devices is described in Application manual Scalable I O The scalable I O add on devices are shown in the following illustration xx1600002032 194 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 8 1 Installing the scalable I O add on devices ...

Page 195: ...e out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part DSQC2000 3HNA027579 001 Conveyor tracker module 3103 1 3HNA029345 001 CONNECTOR KIT DSQC2000 Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller on page 570 Standard toolkit ESD protective wrist ...

Page 196: ...n section The unit is sensitive to ESD on page 47 2 Fit the conveyor tracking module by snapping it onto the mounting rail not supplied from ABB 3 Connect the 24V power supply to the conveyor tracking module from the IP20 power outlet or other power supply 4 For more detail see Application manu al Conveyor tracking chapter Connecting the CTM to the robot controller The CTM must be connected to Eth...

Page 197: ...niCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part 3HAC053944 001 8 mm camera lens LTC 08F 3HAC053944 002 12 5 mm camera lens LFC 12 5F 3HAC053944 003 16 mm camera lens LFC 16F1 3HAC053944 004 25 mm camera lens LFC 25F1 DSQC1020 3HAC053953 001 Integr Vision camera med Res DSQC1021 3HAC053954 001 Integr Vision camera high res Continues on next page Product manual ...

Page 198: ...ed Vision camera connections Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Fit the...

Page 199: ...tegrated Vision Connect wires to the inputs and output connectors as required 6 For more information about the option Integrated Vision see Application manual Integrated Vision Product manual OmniCore C30 199 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 8 3 Installing Integrated Vision Continued ...

Page 200: ...ecting power supply to and grounding the controller on page 97 Function tests Before commissioning perform the function tests in section Function tests on page 212 to verify that the safety features work properly 200 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 3 Installation and commissioning 3 9 Initial test before commissioning ...

Page 201: ... page 213 12 months Function test Manual auto and manual full speed mode with FlexPend ant Function test of three position en abling device on page 214 12 months Function test Enable device Function test of safety switches on page 215 12 months Function test Safety switches Function test of Automatic Stop on page 216 12 months Function test Auto stop tested if used Function test of General Stop on...

Page 202: ...g a component in the controller the function tests should be performed See Function tests on page 212 202 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 4 Maintenance 4 1 Maintenance schedule OmniCore Continued ...

Page 203: ...STATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Inspect connectors and cabling to make sure they are securely fastened and cabling not damaged 3 xx1800000062 Inspect the fans and ventilation holes to make sure they are clean 4 Continues on next page Product manual OmniCore C30 203 3HAC06086...

Page 204: ...urn the power supply on Inspect the fans to make sure they function correctly Switch the power off 5 204 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 4 Maintenance 4 2 1 Inspection of controller Continued ...

Page 205: ...uipment as specified above Any other cleaning equipment may shorten the life of paint work rust inhibitors signs or labels Always make sure that all protective covers are fitted to the controller before cleaning Never remove any covers or other protective devices when cleaning the outside of the controller Never use compressed air or spray with a high pressure cleaner Never leave the door open whe...

Page 206: ...s using a soft cloth and water or a mild cleaning agent 3 Unlock the screen by tapping the buttons 4 Cleaning considerations The section below specifies some special considerations when cleaning the FlexPendant Use ESD Protection Use cleaning equipment as specified above Any other cleaning equipment may shorten the life time of the touch screen Check that all protective covers are fitted to the de...

Page 207: ... cleaner Do not clean the device operating panel and operating elements with compressed air solvents scouring agent or scrubbing sponges Product manual OmniCore C30 207 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 4 Maintenance 4 3 2 Cleaning the FlexPendant Continued ...

Page 208: ...Equipment Air filter element These procedures include references to the tools required Other tools and procedures may be required See references to these procedures in the step by step instructions below Continues on next page 208 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 4 Maintenance 4 4 1 Replacement of air filter element for the controlle...

Page 209: ... page 31 1 Removing the left cover unit Note Illustration Action xx2000001856 Loosen the attachment screws on left cover unit 1 Remove the left cover unit 2 Continues on next page Product manual OmniCore C30 209 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 4 Maintenance 4 4 1 Replacement of air filter element for the controller with vertical mounting kit Continued ...

Page 210: ...ymeric filter element to the inner side of the left cover unit 1 Refitting the left cover unit Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 210 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 4 Maintenance 4 4 1 Repl...

Page 211: ...ustration Action Perform the function tests to verify that the safety features work properly see Function tests on page 212 1 Product manual OmniCore C30 211 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 4 Maintenance 4 4 1 Replacement of air filter element for the controller with vertical mounting kit Continued ...

Page 212: ...ppears in the event log Note For collaborative robots the event mes sage 90518 Safety controller Emergency stop triggered appears by default The message 10013 Emergency stop state is also available in the event log Press the emergency stop device on the FlexPendant Note If the event message 20223 Emergency stop conflict appears in the event log or the event message 10013 Emergency stop state and 9...

Page 213: ... be found This test is passed if it is possible to run the robot program in manual mode Change to Manual operating mode and Motors ON state and then run the robot in manual mode 3 If it is not possible to run the robot pro gram this test is failed and the root cause of the failure must be found This test is passed if it is possible to run the robot program in manual full speed mode Change to Manua...

Page 214: ...og then the test has failed and the root cause of the failure must be found This test is passed if the event message 10012 safety guard stop state appears in the event log While still holding the three position en abling device pressed press the enabling device harder to the enable the device s third position 3 If the event message 10012 Safety guard stop state does not appear or if the event mess...

Page 215: ...the brake function test Note Action Start the robot system and change the op erating mode to manual 1 This test is passed if the brakes are disen gaged and the manipulator can be moved Press the three position enabling device to the middle position and then hold the enabling device in this position 2 If the event message 50056 Joint collision appears in the event log then the test has failed and t...

Page 216: ...ctivate the Automatic Stop for example by opening the connected robot cell door which has interlock connection with Auto matic Stop 2 If the event message 90523 Safety Control ler Protective Stop triggered does not ap pear in the event log then the test has failed and the root cause of the failure must be found 216 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All r...

Page 217: ...ered appears in the event log Activate the General Stop 2 If the event message 90523 Safety Control ler Protective Stop triggered does not ap pear in the event log then the test has failed and the root cause of the failure must be found Product manual OmniCore C30 217 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 4 Maintenance 4 5 6 Function test of General Stop ...

Page 218: ...e test is passed if the event message 10013 Emergency stop state appears in the event log Note For collaborative robots the event mes sage 90518 Safety controller Emergency stop triggered appears by default The message 10013 Emergency stop state is also available in the event log Press the emergency stop device Note If the event message 20223 Emergency stop conflict appears in the event log or the...

Page 219: ...ent log Note For collaborative robots the event mes sage 90518 Safety controller Emergency stop triggered appears by default The message 10013 Emergency stop state is also available in the event log Press the emergency stop device Note If the event message 20223 Emergency stop conflict appears in the event log or the event message 10013 Emergency stop state and 90518 Safety controller Emer gency s...

Page 220: ...med speed higher than 250 mm s 2 This test is passed if the speed of the robot does not exceed 250 mm s otherwise the test is failed and the root cause of the fail ure must be found Start the program in manual mode and measure the time it takes for the robot to travel the distance Tip To get accurate results use sensors or I O signals to measure the time 3 220 Product manual OmniCore C30 3HAC06086...

Page 221: ...repair activity are listed in the respective procedures Safety information There are general safety information and specific safety information The specific safety information describes the danger and safety risks while performing specific steps in a procedure Make sure to read through the chapter Safety on page 15 before commencing any service work WARNING Wait at least three minutes after poweri...

Page 222: ...Circuit dia gram OmniCore C30 for CRB 15000 Removing the controller covers Preparations Info illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation i...

Page 223: ...ove the top cover 2 Removing the front panel Info illustration Action Disconnect all the cables from the front panel 1 Continues on next page Product manual OmniCore C30 223 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 1 Opening the robot controller Continued ...

Page 224: ...by removing the screws option 3 xx1700001895 Remove the screws and the front panel 4 Removing the right side cover Info illustration Action Removing the top cover on page 223 Remove the top cover 1 Continues on next page 224 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 1 Opening the robot controller Continued ...

Page 225: ...on the upper frame 3 Remove the right side cover 4 Removing the left side cover Info illustration Action Removing the top cover on page 223 Remove the top cover 1 Continues on next page Product manual OmniCore C30 225 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 1 Opening the robot controller Continued ...

Page 226: ...es on the upper frame 3 Remove the left side cover 4 Removing the rear cover Info illustration Action xx1800000468 Remove the screws 1 Remove the rear cover 2 Continues on next page 226 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 1 Opening the robot controller Continued ...

Page 227: ...andling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Refitting the right side cover Info illustration Action xx1800000469 Place the right side cover into the guide holes and press it into the locking posi tion 1 Screws Torx countersunk screw M4x10 6 pcs xx1800000470 Fasten with screws 2 Continues on next page Product manual OmniCore C30 227 3HAC060860 ...

Page 228: ...ng posi tion 1 Screws Torx countersunk screw M4x10 6 pcs xx1700001900 Fasten with screws 2 Refitting the top cover on page 230 Refit the top cover 3 Refitting the front panel Info illustration Action Refit the front panel using the location pins 1 Continues on next page 228 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 1 Opening the ...

Page 229: ...nnect ors option and tighten the screws 3 xx1700001898 Refit the robot signal exchange proxy connectors and tighten the screws 4 Reconnect all the cables on the front panel 5 Continues on next page Product manual OmniCore C30 229 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 1 Opening the robot controller Continued ...

Page 230: ...cure it with the screws 2 Location pins A Refitting the rear cover Info illustration Action Screws Torx countersunk screw M4x10 6 pcs xx1800000471 Refit the the rear cover 1 Secure it with the screws 2 230 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 1 Opening the robot controller Continued ...

Page 231: ...spare parts Note The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part DSQC 668 3HAC029157 001 Axis Computer Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller on page 570 Standard toolkit ES...

Page 232: ...afety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the top cover 3 Removing the axis computer from the cabinet Note Illustration Action Disconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 ...

Page 233: ...screws on the bracket 2 Loosen the screw and disconnect K6 X4 K6 X5 SMB 3 Continues on next page Product manual OmniCore C30 233 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 2 Replacing the axis computer Continued ...

Page 234: ...s xx1800000475 Refit the axis computer to the bracket and secure the screws 1 Refitting the axis computer to the frame Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 234 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved ...

Page 235: ...screw M4x8 4 pcs xx1800000476 Fit the axis computer bracket and secure the screws 4 Reconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 X1 K2 X3 5 Concluding procedure Note Illustration Action Refitting the controller covers on page 227 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 Product manual OmniCore C30 235 3HAC060860 001 Re...

Page 236: ...you do any maintenance or repair work Required spare parts Note The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part 3HAC059214 001 Standard fan Used for IRB 14050 and CRB 15000 controllers 3HAC077005 001 Standard size silent fan unit 3HAC063917 001 Small fan ...

Page 237: ...age 570 Standard toolkit ESD protective wrist band Required documents Note Article number Document 3HAC059896 009 3HAC063898 009 3HAC072448 009 Circuit diagram OmniCore C30 Circuit diagram OmniCore C30 for IRB 14050 Circuit dia gram OmniCore C30 for CRB 15000 Continues on next page Product manual OmniCore C30 237 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 ...

Page 238: ... fan are both listed in this chapter please refer to the correct procedure that you need Replacing the standard fan on page 239 Replacing the standard fan to a standard size silent fan unit on page 243 Replacing the standard size silent fan unit on page 247 Continues on next page 238 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 1 ...

Page 239: ...RGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the top and right covers of the controller 3 Removing the standard fan Note Illustration Action Disconnect standard fan G1 X2 K2 X17 1 Continues on next page Product manual OmniCore C30 239 3HAC060860 001 Re...

Page 240: ...ndard fan Refitting the standard fan Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 240 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 1 1 Replacing the standard fan Continued ...

Page 241: ...is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Continues on next page Product manual OmniCore C30 241 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 1 1 Replacing the standard fan Continued ...

Page 242: ...ws 4 Reconnect G1 X2 K2 X17 5 Concluding procedure Note Illustration Action Refitting the controller covers on page 227 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 242 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 1 1 Replacing the standard fan Cont...

Page 243: ...RGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the top and right covers of the controller 3 Removing the standard fan Note Illustration Action Disconnect standard fan G1 X2 K2 X17 1 Continues on next page Product manual OmniCore C30 243 3HAC060860 001 Re...

Page 244: ...ng the standard size silent fan unit Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 244 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 1 2 Replacing the standard fan to a standard size silent fan unit C...

Page 245: ...to ESD on page 47 2 xx2000002205 Remove the cover screws 3 Remove the cover from the standard size silent fan unit Note The cover of the fan will lead to an invalid installation on the right cover 4 Continues on next page Product manual OmniCore C30 245 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 1 2 Replacing the standard fan to a standard size silent fan ...

Page 246: ... X2 K2 X17 7 Concluding procedure Note Illustration Action Refitting the controller covers on page 227 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 246 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 1 2 Replacing the standard fan to a standard size si...

Page 247: ...RGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the top and right covers of the controller 3 Removing the standard size silent fan unit Note Illustration Action Disconnect standard fan G1 X2 K2 X17 1 Continues on next page Product manual OmniCore C30 247 ...

Page 248: ...t Refitting the standard size silent fan unit Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 248 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 1 3 Replacing the standard size silent fan unit Continued ...

Page 249: ...tive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Continues on next page Product manual OmniCore C30 249 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 1 3 Replacing the standard size silent fan unit Continued ...

Page 250: ...onnect G1 X2 K2 X17 5 Concluding procedure Note Illustration Action Refitting the controller covers on page 227 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 250 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 1 3 Replacing the standard size silent fan ...

Page 251: ...ld fan and the new fan are both listed in this chapter please refer to the correct procedure that you need Replacing the small fan on page 252 Replacing the small fan to a new small fan on page 256 Replacing the new small fan on page 260 Continues on next page Product manual OmniCore C30 251 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 2 Replacing the small ...

Page 252: ...ap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the top and right covers of the controller 3 Continues on next page 252 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights res...

Page 253: ... 3 Refitting the small fan Refitting the small fan Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page Product manual OmniCore C30 253 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 2 1 Replacing the small fan Continued ...

Page 254: ...ction The unit is sensitive to ESD on page 47 2 Reconnect G2 X1 K2 X17 3 xx1800000483 Refit the fan bracket into the cabinet 4 Screws Torx countersunk screw M4x10 2 pcs xx1800000484 Secure it with the screws 5 Continues on next page 254 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 2 1 Replacing the small fan Continued ...

Page 255: ... 227 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 Product manual OmniCore C30 255 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 2 1 Replacing the small fan Continued ...

Page 256: ...ap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the top and right covers of the controller 3 Continues on next page 256 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights res...

Page 257: ... the new small fan Refitting the small fan Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page Product manual OmniCore C30 257 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 2 2 Replacing the small fan to a new small fan Continued ...

Page 258: ...K2 X17 3 xx2000002115 Refit the fan bracket into the cabinet 4 Screws Torx countersunk screw M4x10 2 pcs xx2000002113 Secure it with the screws 5 Concluding procedure Note Illustration Action Refitting the controller covers on page 227 Refit the covers 1 Continues on next page 258 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 2 2 R...

Page 259: ...o verify that the safety features work properly see Function tests on page 212 2 Product manual OmniCore C30 259 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 2 2 Replacing the small fan to a new small fan Continued ...

Page 260: ...trap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the top and right covers of the controller 3 Continues on next page 260 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights r...

Page 261: ... Refitting the new small fan Refitting the small fan Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page Product manual OmniCore C30 261 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 2 3 Replacing the new small fan Continued ...

Page 262: ... G2 X1 K2 X17 3 xx2000002115 Refit the fan bracket into the cabinet 4 Screws Torx countersunk screw M4x10 2 pcs xx2000002113 Secure it with the screws 5 Concluding procedure Note Illustration Action Refitting the controller covers on page 227 Refit the covers 1 Continues on next page 262 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 ...

Page 263: ... tests to verify that the safety features work properly see Function tests on page 212 2 Product manual OmniCore C30 263 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 2 3 Replacing the new small fan Continued ...

Page 264: ...e C30 via myABB Business Portal www abb com myABB Note Article number Spare part Main computer fan 3HAC060653 001 Fan with contact Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller on page 570 Standard toolkit ESD protective wrist band Continues on next page 264 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 20...

Page 265: ...he mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the top and right covers of the controller 3 Removing the main computer ...

Page 266: ...nector A2 X4 to from K4 X6 Harness adapter A2 X4 K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X315 K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then remove the connector 13 Not available for CRB 15000 controller 14 Only a...

Page 267: ...X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter xx1800000485 Remove the mating connectors from the front side by loosening thei...

Page 268: ...ate and the screws holding the scalable I O bracket 3 Pull out the process plate with the as sembly from the two guide pins on the mounting plate Note Avoid colliding with the frame when re moving the unit 4 Continues on next page 268 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 3 Replacing the main computer fan Continued ...

Page 269: ...cable ties out from the locking holes 2 xx1800000488 Remove the screws and lift out the robot signal exchange proxy Note Avoid colliding with the frame of the controller 3 Removing the main computer Note Illustration Action xx1800000540 Remove the screws holding the main computer 1 Continues on next page Product manual OmniCore C30 269 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights r...

Page 270: ...the main computer fan Note Illustration Action Location of wrist strap button xx2000000532 ELECTROSTATIC DISCHARGE ESD When handling the computer outside of the controller use the wrist strap button located on the side of the computer 1 Continues on next page 270 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 3 Replacing the main co...

Page 271: ...nt screws and take off the cover 2 Disconnect the main computer fan A2 X1 3 Continues on next page Product manual OmniCore C30 271 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 3 Replacing the main computer fan Continued ...

Page 272: ...puter fan Preparations Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 272 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 3 Replacing the main computer fan Continued ...

Page 273: ... main computer fan Note Illustration Action Location of wrist strap button xx2000000532 ELECTROSTATIC DISCHARGE ESD When handling the computer outside of the controller use the wrist strap button located on the side of the computer 1 Continues on next page Product manual OmniCore C30 273 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 3 Replacing the main compu...

Page 274: ...02179 Position the fan bracket in the main computer using the hooks 3 Connect the main computer fan A2 X1 4 Continues on next page 274 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 3 Replacing the main computer fan Continued ...

Page 275: ... the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx2000000532 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Continues on next page Product manual OmniCore C30 275 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights res...

Page 276: ...e 3 Screws Torx pan head screw M4x8 2 pcs xx1800000541 Fasten the main computer with the screws 4 Continues on next page 276 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 3 Replacing the main computer fan Continued ...

Page 277: ...handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Screws Torx pan head screw M4x8 4 pcs xx1800000489 Fit the robot signal exchange proxy and secure the screws Note Avoid colliding with the frame of the controller 3 xx1800000971 Insert the cable ties into the locking holes 4 Continues on next page Product manual OmniCore C30 277 3HAC060860 001 Revis...

Page 278: ...LECTROSTATIC DISCHARGE ESD When handling the computer outside of the controller use the wrist strap button located on the side of the computer 2 Note Be careful with the frame of the controller when refitting the unit Use the two guide pins to locate the as sembly onto the mounting plate 3 Continues on next page 278 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All ...

Page 279: ...low the process plate 4 Reconnect all the connectors on as sembly of the robot signal exchange proxy ethernet extension seven port switch option ABB ability connected services scalable I O digital base op tion and main computer 5 Continues on next page Product manual OmniCore C30 279 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 3 3 Replacing the main computer ...

Page 280: ...en Ethernet extension switch is selected connect and discon nect the connector A2 X4 to from K4 X6 Harness adapter A2 X4 K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X3i K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then r...

Page 281: ...adapter cable Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter i For connected services gateway wired there is no power cable Concluding procedure Note Illustration Action Refitting the controller covers on page 227 Refit...

Page 282: ... The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part DSQC3037 3HAC064662 001 Signal exchange Mating connector for robot signal exchange proxy 3HAC065107 001 Harness Short circuit connector Harness K2 X2 K4 X8 A2 X1 3HAC064091 001 Harness 24_PC Harness K2 X12 ...

Page 283: ...0 for CRB 15000 Removing the robot signal exchange proxy Preparations Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit...

Page 284: ...the fan 1 xx1800000480 Push and slide the fan bracket and lift it out 2 Disconnect G2 X1 K2 X17 3 Continues on next page 284 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 4 Replacing the robot signal exchange proxy Continued ...

Page 285: ... X4 K7 X1 K2 X1 T2 X216 K2 X1 X10717 K2 X17 G2 X1 G1 X2 K2 X6 K2 X11 A1 X2 K2 X7 K2 X22 Harn LV robot power X1 K2 X9 X13 FlexPendant X4 1 16 Not available for CRB 15000 controller 17 Only used for CRB 15000 controller Continues on next page Product manual OmniCore C30 285 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 4 Replacing the robot signal exchange proxy ...

Page 286: ...DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Continues on next page 286 Product manual OmniCore C30 3HAC06...

Page 287: ... X12 A2 K3 X6 A2 K3 X7 K2 X10 A1 X13 K2 X21 TempSensor K2 X4 A1 X9 K2 X3 K6 X1 A2 K3 X1 K5 1 X4 K7 X1 K2 X1 T2 X218 K2 X1 X10719 K2 X17 G2 X1 G1 X2 K2 X6 K2 X11 A1 X2 K2 X7 K2 X22 Harn LV robot power X1 K2 X9 X13 FlexPendant X4 5 18 Not available for CRB 15000 controller 19 Only used for CRB 15000 controller Continues on next page Product manual OmniCore C30 287 3HAC060860 001 Revision P Copyright...

Page 288: ...ap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Reconnect G2 X1 K2 X17 3 Continues on next page 288 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 4 Replacing the robot signal exchange proxy Contin...

Page 289: ...procedure Note Illustration Action Refitting the controller covers on page 227 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 Product manual OmniCore C30 289 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 4 Replacing the robot signal exchange proxy Continued ...

Page 290: ...rt numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part 3HAC065126 001 Ethernet Extension unit slot cover 3HAC059187 001 Ethernet Extension switch 3014 1 Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller ...

Page 291: ...ins power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the front panel top and right covers of the controller 3 Continues on next pa...

Page 292: ...lding the fan 1 xx1800000480 Push and slide the fan bracket and lift it out 2 Disconnect G2 X1 K2 X17 3 Continues on next page 292 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 5 Replacing the Ethernet switch Continued ...

Page 293: ...con nect the connector A2 X4 to from K4 X6 Harness adapter A2 X4 K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 1 Continues on next page Product manual OmniCore C30 293 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 5 Replacing the Ethernet switch Continued ...

Page 294: ... switch option Refitting the Ethernet extension switch option Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 294 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 5 Replacing the Ethernet switch Continued ...

Page 295: ... is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Continues on next page Product manual OmniCore C30 295 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 5 Replacing the Ethernet switch Continued ...

Page 296: ...0000972 3 xx1800000493 Reconnect K2 X2 K4 X8 A2 X1 A2 X4 K4 X6 Note When Ethernet extension switch is selected connect and discon nect the connector A2 X4 to from K4 X6 Option Harness adapter A2 X4 K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 4 Continues on next page 296 Product manual OmniCore C30 3HAC060860 001 ...

Page 297: ...st strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Reconnect G2 X1 K2 X17 3 Continues on next page Product manual OmniCore C30 297 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 5 Replacing the Ethernet switch Continued ...

Page 298: ...uding procedure Note Illustration Action Refitting the controller covers on page 227 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 298 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 5 Replacing the Ethernet switch Continued ...

Page 299: ...spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part DSQC1039 3HAC060960 001 Connected Services 3G 3013 3 3HAC028459 001 Magnetic roof antenna 3G 3HAC066742 001 Sim card DSQC1040 3HAC060962 001 Connected Services WiFi 3013 2 3HAC059424 001 Magnetic roof antenna Wi...

Page 300: ...tration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remo...

Page 301: ... the connected services gateway Note Illustration Action Disconnect K7 X1 K2 X3i K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then remove the connector 1 Continues on next page Product manual OmniCore C30 301 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 6 Replacing the connected services gateway Continued ...

Page 302: ...htly to take it out from the bracket 2 xx1800000495 TOP VIEW i For connected services gateway wired there is no power cable Continues on next page 302 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 6 Replacing the connected services gateway Continued ...

Page 303: ... Refitting the connected services gateway Refitting the sim card Note Illustration Action xx1900000972 Carefully place the sim card in its holder 1 Refit the front cover of the connected services 3G and secure the screws 2 Continues on next page Product manual OmniCore C30 303 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 6 Replacing the connected services gate...

Page 304: ...ation see Electrical safety on page 31 1 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Continues on next page 304 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 6 Replacing the connected services gateway Continued ...

Page 305: ...00000497 TOP VIEW Reconnect K7 X1 K2 X3i K7 X2 A2 X5 4 i For connected services gateway wired there is no power cable Refitting the small fan Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page Product manual OmniCore C30 305 3HAC060860 001 Revision P Copyright 2019 2022 A...

Page 306: ...he unit is sensitive to ESD on page 47 2 Reconnect G2 X1 K2 X17 3 xx1800000483 Refit the fan bracket into the cabinet 4 Screws Torx countersunk screw M4x10 2 pcs xx1800000484 Secure it with the screws 5 Continues on next page 306 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 6 Replacing the connected services gateway Continued ...

Page 307: ...fit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 Product manual OmniCore C30 307 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 6 Replacing the connected services gateway Continued ...

Page 308: ...are parts Note The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part DSQC1030 3HAC065147 001 DSQC1030 Digital slot cover 3HAC058663 001 Scalable I O Digital base 3032 1 3HAC060919 001 Connectors digital base add on Harness K5 1 X5 Adapter 3HAC064092 001 Harness...

Page 309: ...n see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the front panel and top cover of the controller 3 Removing the digital base option Note Illustration Actio...

Page 310: ...ernet extension unit slot cover is installed connect and disconnect the adapter cable A2 X4 K4 X7 to from A2 X4 3 Disconnect K5 1 X5 Harness adapter 4 Refitting the digital base option Refitting the digital base option Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 31...

Page 311: ...al base with the self adhesive part 3 Connect the connectors between the adapter cable K5 1 X5 Adapter and the adaptor cable Adaptor A2 X4 K4 X7 Note If the Ethernet extension switch is in stalled connect and disconnect the ad apter cable A2 X4 K4 X7 to from K4 X7 If the Ethernet extension unit slot cover is installed connect and disconnect the adapter cable A2 X4 K4 X7 to from A2 X4 4 Continues o...

Page 312: ... Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 Replacing scalable I O external units To replace scalable I O external units see Application manual Scalable I O and Installing scalable I O external devices on page 144 312 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved...

Page 313: ...dure to this unit when you do any maintenance or repair work Required spare parts Note The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part DSQC1042 3HAC062908 001 DSQC1042 Extended safety 3HAC069538 001 Connectors Safety I O Required tools and equipment Note ...

Page 314: ... Electrical safety on page 31 1 Removing the controller covers on page222 Remove the front panel and top cover of the controller 2 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 3 Removing the safety digital base device Note Illustration Act...

Page 315: ...sion unit slot cover is installed connect and disconnect the adapter cable A2 X4 K4 X7 to from A2 X4 3 Disconnect K3 1 X5 Harness adapter 4 Refitting the safety digital base device Refitting the safety digital base device Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page...

Page 316: ...se with the self adhesive part 3 Connect the connectors between the adapter cable K3 1 X5 Adapter and the adaptor cable Adaptor A2 X4 K4 X7 Note If the Ethernet extension switch is in stalled connect and disconnect the ad apter cable A2 X4 K4 X7 to from K4 X7 If the Ethernet extension unit slot cover is installed connect and disconnect the adapter cable A2 X4 K4 X7 to from A2 X4 4 Continues on nex...

Page 317: ...ng procedure Note Illustration Action Refitting the controller covers on page 227 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 Product manual OmniCore C30 317 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 8 Replacing the safety digital base device Continued ...

Page 318: ...s Note The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part 3HAC063061 001 Main computer module assembly Required tools and equipment Note For robots with the controller delivered to start in automatic mode a FlexPendant is required after the replacement to be...

Page 319: ...elf To remove the assembly group see Removing the main computer by assembly group on page 319 To remove the modules on the top of the computer see Removing the main computer by parts on page 340 Removing the main computer by assembly group Preparations Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on p...

Page 320: ...rews holding the fan 1 xx1800000480 Push and slide the fan bracket and lift it out 2 Disconnect G2 X1 K2 X17 3 Removing the axis computer from the cabinet Note Illustration Action Disconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 X1 K2 X3 1 Continues on next page 320 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 9 Replacing the main computer Co...

Page 321: ...mputer 1 For the robot signal exchange proxy K2 X8 A2 X6 option K2 X2 K4 X8 A2 X1 K2 X12 A2 K3 X6 A2 K3 X7 K2 X10 A1 X13 K2 X21 TempSensor K2 X4 A1 X9 K2 X3 K6 X1 A2 K3 X1 K5 1 X4 K7 X1 K2 X1 T2 X220 K2 X1 X10721 K2 X17 G2 X1 G1 X2 K2 X6 K2 X11 A1 X2 K2 X7 K2 X22 Harn LV robot power X1 K2 X9 X13 FlexPendant X4 20 Not available for CRB 15000 controller 21 Only available for CRB 15000 controller Con...

Page 322: ...nect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X322 K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then remove the connector 22 For connected services gateway wired there is no power cable Continues on next page 322 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 20...

Page 323: ...K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter xx1800000485 Remove the mating connectors from the front side by loosening t...

Page 324: ... plate and the screws holding the scalable I O bracket 3 Pull out the process plate with the as sembly from the two guide pins on the mounting plate Note Avoid colliding with the frame when re moving the unit 4 Continues on next page 324 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 9 Replacing the main computer Continued ...

Page 325: ...trap button located on the side of the computer 1 Pull the cable ties out from the locking holes 2 xx1800000488 Remove the screws and lift out the robot signal exchange proxy Note Avoid colliding with the frame of the controller 3 Continues on next page Product manual OmniCore C30 325 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 9 Replacing the main computer C...

Page 326: ... pull the side of the Ethernet extension switch and rotate it tightly to take it out from the bracket 1 xx1800000491 Continues on next page 326 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 9 Replacing the main computer Continued ...

Page 327: ... and rotate it tightly to take it out from the bracket 1 Removing the main computer Note Illustration Action xx1800000540 Remove the screws holding the main computer 1 Continues on next page Product manual OmniCore C30 327 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 9 Replacing the main computer Continued ...

Page 328: ...2 Refitting the main computer by assembly group Refitting the main computer Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 328 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 9 Replacing the main computer ...

Page 329: ...handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 xx1800000543 Fit the main computer to the process plate 3 Continues on next page Product manual OmniCore C30 329 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 9 Replacing the main computer Continued ...

Page 330: ...ins power For more information see Electrical safety on page 31 1 Location of wrist strap button xx2000000532 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Continues on next page 330 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5...

Page 331: ...Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx2000000532 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Continues on next page Product manua...

Page 332: ...er surface of highest bracket on the main computer xx1800000972 3 xx1800000493 Refitting the robot signal exchange proxy Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 332 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserve...

Page 333: ... the screws Note Avoid colliding with the frame of the controller 3 xx1800000971 Insert the cable ties into the locking holes 4 Refitting the main computer assembly with process plate to the cabinet Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page Product manual OmniCor...

Page 334: ...p button located on the side of the computer 2 Note Be careful with the frame of the controller when refitting the unit Use the two guide pins to locate the as sembly onto the mounting plate 3 Continues on next page 334 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 9 Replacing the main computer Continued ...

Page 335: ... below the process plate 4 Reconnect all the connectors on as sembly of the robot signal exchange proxy ethernet extension seven port switch option ABB ability connected services scalable I O digital base op tion and main computer 5 Continues on next page Product manual OmniCore C30 335 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 9 Replacing the main computer...

Page 336: ... When Ethernet extension switch is selected connect and discon nect the connector A2 X4 to from K4 X6 Harness adapter A2 X4 K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X3i K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and the...

Page 337: ...e adapter cable Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter i For connected services gateway wired there is no power cable Refitting the axis computer to the frame Note Illustration Action DANGER Before doing any wor...

Page 338: ...n head screw M4x8 4 pcs xx1800000476 Fit the axis computer bracket and secure the screws 4 Reconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 X1 K2 X3 5 Refitting the small fan Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 338 Product manual OmniCore C30 3HAC060860 001 Revision P...

Page 339: ...ction The unit is sensitive to ESD on page 47 2 Reconnect G2 X1 K2 X17 3 xx1800000483 Refit the fan bracket into the cabinet 4 Screws Torx countersunk screw M4x10 2 pcs xx1800000484 Secure it with the screws 5 Continues on next page Product manual OmniCore C30 339 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 9 Replacing the main computer Continued ...

Page 340: ...k inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the front panel top and right covers of...

Page 341: ...s to the main computer assembly Note Illustration Action Disconnect all the connectors on the as sembly group of the robot signal ex change proxy Ethernet switch option connected services gateway scalable I O option and main computer 1 Continues on next page Product manual OmniCore C30 341 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 9 Replacing the main compu...

Page 342: ...lected connect and discon nect the connector A2 X4 to from K4 X6 Harness adapter A2 X4 K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X3i K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then remove the connector 23 Not availab...

Page 343: ...ter A2 X4 K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter 25 Not available for CRB 15000 controller 26 Only used for CRB 150...

Page 344: ...side by loosening their attachment screws 2 i For Connected Services Gateway wired there is no power cable Continues on next page 344 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 9 Replacing the main computer Continued ...

Page 345: ...ame of the controller 2 Removing the Ethernet extension switch option Note Illustration Action xx1800000491 Carefully pull the side of the Ethernet extension switch and rotate it tightly to take it out from the bracket 1 Removing the connected services gateway Continues on next page Product manual OmniCore C30 345 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 9...

Page 346: ...tion xx1900001194 Remove the screws holding the main computer 1 xx1900001190 Remove the two screws holding the pro cess plate Tip Otherwise the main computer will have a collision with the process plate 2 Remove the main computer 3 Continues on next page 346 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 9 Replacing the main computer ...

Page 347: ...ny work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Continues on next page Product manual OmniCore C30 347 3HAC060860 001 Revision P C...

Page 348: ...900001190 Refit the two screws for the process plate 4 Screws Torx pan head screw M4x8 2 pcs xx1900001196 Fasten the main computer with the screws 5 Continues on next page 348 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 9 Replacing the main computer Continued ...

Page 349: ...d services gateway to the bracket and push carefully into position Note During the installation the gap between the lower surface of the Connected Ser vices Gateway and the upper surface of the main computer should be zero 3 Refitting the Ethernet extension switch option Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Ele...

Page 350: ...the installation there should be no gap between the upper surface of the Ethernet extension switch and the lower surface of highest bracket on the main computer xx1800000972 3 Refitting the robot signal exchange proxy Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 350...

Page 351: ...secure the screws Note Avoid colliding with the frame of the controller 3 xx1800000971 Insert the cable ties into the locking holes 4 Reconnecting the connectors to the main computer assembly Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page Product manual OmniCore C30 3...

Page 352: ...se op tion and main computer 3 For the robot signal exchange proxy K2 X8 A2 X6 option K2 X2 K4 X8 A2 X1 K2 X12 A2 K3 X6 A2 K3 X7 K2 X10 A1 X13 K2 X21 TempSensor K2 X4 A1 X9 K2 X3 K6 X1 A2 K3 X1 K5 1 X4 K7 X1 K2 X1 T2 X227 K2 X1 X10728 K2 X17 G2 X1 G1 X2 K2 X6 K2 X11 A1 X2 K2 X7 K2 X22 Harn LV robot power X1 K2 X9 X13 FlexPendant X4 27 Not available for CRB 15000 controller 28 Only used for CRB 150...

Page 353: ...extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X3i K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then remove the connector Continues on next page Product manual OmniCore C30 353 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5...

Page 354: ...4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter i For Connected Services Gateway wired there is no power cable Refitting the small fan Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power ...

Page 355: ...ction The unit is sensitive to ESD on page 47 2 Reconnect G2 X1 K2 X17 3 xx1800000483 Refit the fan bracket into the cabinet 4 Screws Torx countersunk screw M4x10 2 pcs xx1800000484 Secure it with the screws 5 Continues on next page Product manual OmniCore C30 355 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 9 Replacing the main computer Continued ...

Page 356: ...erial number must be restored as described below Licences however can either be restored automatically when the RobotWare system is installed or manually through Manage Licences in RobotWare Installation Utilities Note Illustration Action Download the hardware information file hwsettings rsf from MyABB or from a previous system backup 1 xx1900000110 Access the RobotWare Installation Utilit ies 2 T...

Page 357: ... downloaded file and the manually entered serial number to ensure that there is a match Tap Browse to open the hardware inform ation file from its location The restoration of the serial number is completed 7 Product manual OmniCore C30 357 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 9 Replacing the main computer Continued ...

Page 358: ...nce or repair work Required spare parts Note The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part DSQC3044 3HAC059152 001 Power unit DSQC3028 3HAC059135 001 Power unit for IRB 14050 controller DSQC3083 3HAC072227 001 Power unit for CRB 15000 control ler Contin...

Page 359: ...e cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the top and left covers of the controller 3 Removi...

Page 360: ...X133 A1 X6 X10734 Option A1 X7 T5 X1 1 Open the velcro strap for the main har ness Lift the harness gently out to make room for the power unit to be removed 2 31 Not available for CRB 15000 controller 32 Only used for CRB 15000 controller 33 Not available for CRB 15000 controller 34 Only used for CRB 15000 controller Continues on next page 360 Product manual OmniCore C30 3HAC060860 001 Revision P ...

Page 361: ...g Do not touch the connectors or the filter on the power unit 3 Refitting the power unit Refitting the power unit Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page Product manual OmniCore C30 361 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Rep...

Page 362: ... unit is sensitive to ESD on page 47 2 Screws Torx pan head screw M4x8 2 pcs A A B B xx1800000686 xx1900000216 Attachment screws A Snaps B Push the power unit until it snaps on the mounting plate and secure the screws 3 Continues on next page 362 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 10 Replacing the power unit Continued ...

Page 363: ...tion see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Reconnect K6 X4 K6 X5 SMB 3 35 Not available for CRB 15000 controller 36 Only used for CRB 15000 controller 37 Not available for CRB 15000 controller 38...

Page 364: ...X3 5 Concluding procedure Note Illustration Action Refitting the controller covers on page 227 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 364 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 10 Replacing the power unit Continued ...

Page 365: ... is available in your controller see chapter Overview of the controller on page 38 If this unit is not available in your controller ignore the related procedure to this unit when you do any maintenance or repair work Required spare parts Note The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com m...

Page 366: ...Core C30 for CRB 15000 Removing the power supply baseline Preparations Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The uni...

Page 367: ...he cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Continues on next page Product manual OmniCore C30 367 3HAC060860 001 Revision P Copyright 2019 20...

Page 368: ...emoving the power supply optional Preparations Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on...

Page 369: ... Remove the screws on the bracket 2 Loosen the screw and disconnect K6 X4 K6 X5 SMB 3 Removing the power supply optional Note Illustration Action Disconnect A1 X7 T5 X1 1 xx1800000549 Remove the attachment screws and lift the power supply out 2 Continues on next page Product manual OmniCore C30 369 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 11 Replacing the ...

Page 370: ...cal safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Fit the power supply 3 Reconnect T5 X2 X45 4 Continues on next page 370 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserve...

Page 371: ...mation see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Reconnect and secure the screw K6 X4 K6 X5 SMB 3 Continues on next page Product manual OmniCore C30 371 3HAC060860 001 Revision P Copyright 2019 2022 ...

Page 372: ...3 5 Concluding procedure Note Illustration Action Refitting the controller covers on page 227 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 372 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 11 Replacing the power supply Continued ...

Page 373: ...spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part DSQC3041 3HAC063913 001 Drive DSQC3057 3HAC063028 001 Drive for IRB14050 controller Harness A1 X4 T4 X5 3HAC063344 001 Harness DC BUS Only used for IRB 14050 control ler 3HAC063967 001 Harness DC BUS Harness A1 ...

Page 374: ...Circuit diagram OmniCore C30 Circuit diagram OmniCore C30 for IRB 14050 Circuit dia gram OmniCore C30 for CRB 15000 Removing the drive unit Preparations Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensiti...

Page 375: ... 1 xx1800000472 Remove the screws on the bracket 2 Loosen the screw and disconnect K6 X4 K6 X5 SMB 3 Tip For IRB14050 controller only disconnect the connection between the drive unit to the power supply baseline Removing the power supply optional Note Illustration Action Disconnect A1 X7 T5 X1 1 Continues on next page Product manual OmniCore C30 375 3HAC060860 001 Revision P Copyright 2019 2022 AB...

Page 376: ... 2 Disconnect T5 X2 X45 3 Removing the power supply baseline Note Illustration Action Disconnect T2 X1 A1 X6 T2 X2 K2 X1 1 Continues on next page 376 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 12 Replacing the drive unit Continued ...

Page 377: ...r the motor connector cable B Cut the cable tie for the DC bus cable and move it to the other side Tip This is not needed for the IRB14050 controller 2 Open the cable straps for the motor connector cable and move it out of the cabinet Tip This is not needed for the IRB14050 controller 3 Continues on next page Product manual OmniCore C30 377 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rig...

Page 378: ...45 Refitting the drive unit Refitting the drive unit Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 378 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 12 Replacing the drive unit Continued ...

Page 379: ...form ation in section The unit is sensitive to ESD on page 47 2 Screws Torx pan head screw M4x8 4 pcs xx1800000546 Push the drive unit into the snaps on the mounting plate and secure the screws 3 Continues on next page Product manual OmniCore C30 379 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 12 Replacing the drive unit Continued ...

Page 380: ... cable straps Tip This is not needed for the IRB14050 controller 5 Reconnect T4 X7 T4 X8 T4 X9 T4 X5 A1 X4 T4 X3 A1 X12 T4 X1 A1 X5 6 Refitting the power supply Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 380 Product manual OmniCore C30 3HAC060860 001 Revision P Co...

Page 381: ...pcs xx1900001199 Fit the power supply and fasten it with screws 3 Reconnect T2 X1 A1 X6 T2 X2 K2 X1 4 Refitting the power supply optional Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page Product manual OmniCore C30 381 3HAC060860 001 Revision P Copyright 2019 2022 ABB A...

Page 382: ...X45 4 Screws Torx pan head screw M4x8 4 pcs xx1800000550 Secure the screws 5 Reconnect A1 X7 T5 X1 6 Refitting the axis computer to the frame Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 382 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 A...

Page 383: ... screw M4x8 4 pcs xx1800000476 Fit the axis computer bracket and secure the screws 4 Reconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 X1 K2 X3 5 Concluding procedure Note Illustration Action Refitting the controller covers on page 227 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 Product manual OmniCore C30 383 3HAC060860 001 R...

Page 384: ...spare parts Note The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part DSQC1006 3HAC043383 001 DeviceNet Board Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller on page 570 Standard toolkit ...

Page 385: ... remove the fieldbus master Preparations Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page ...

Page 386: ...and lift it out 2 Disconnect G2 X1 K2 X17 3 Removing the axis computer from the cabinet Note Illustration Action Disconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 X1 K2 X3 1 Continues on next page 386 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 13 Replacing the fieldbus master Continued ...

Page 387: ...puter 1 For the robot signal exchange proxy K2 X8 A2 X6 option K2 X2 K4 X8 A2 X1 K2 X12 A2 K3 X6 A2 K3 X7 K2 X10 A1 X13 K2 X21 TempSensor K2 X4 A1 X9 K2 X3 K6 X1 A2 K3 X1 K5 1 X4 K7 X1 K2 X1 T2 X239 K2 X1 X10740 K2 X17 G2 X1 G1 X2 K2 X6 K2 X11 A1 X2 K2 X7 K2 X22 Harn LV robot power X1 K2 X9 X13 FlexPendant X4 39 Not available for CRB 15000 controller 40 Only available for CRB 15000 controller Cont...

Page 388: ...ct and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X341 K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then remove the connector 41 For connected services gateway wired there is no power cable Continues on next page 388 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019...

Page 389: ... X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter xx1800000485 Remove the mating connectors from the front side by loosening the...

Page 390: ...plate and the screws holding the scalable I O bracket 3 Pull out the process plate with the as sembly from the two guide pins on the mounting plate Note Avoid colliding with the frame when re moving the unit 4 Continues on next page 390 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 13 Replacing the fieldbus master Continued ...

Page 391: ...ap button located on the side of the computer 1 Pull the cable ties out from the locking holes 2 xx1800000488 Remove the screws and lift out the robot signal exchange proxy Note Avoid colliding with the frame of the controller 3 Continues on next page Product manual OmniCore C30 391 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 13 Replacing the fieldbus master ...

Page 392: ...pull the side of the Ethernet extension switch and rotate it tightly to take it out from the bracket 1 xx1800000491 Continues on next page 392 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 13 Replacing the fieldbus master Continued ...

Page 393: ...and rotate it tightly to take it out from the bracket 1 Removing the main computer Note Illustration Action xx1800000540 Remove the screws holding the main computer 1 Continues on next page Product manual OmniCore C30 393 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 13 Replacing the fieldbus master Continued ...

Page 394: ...g the fieldbus master Note Illustration Action Location of wrist strap button xx2000000532 ELECTROSTATIC DISCHARGE ESD When handling the computer outside of the controller use the wrist strap button located on the side of the computer 1 Continues on next page 394 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 13 Replacing the fieldbus...

Page 395: ...careful when you pull it out from the card slot 3 Refitting the fieldbus master Preparations Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page Product manual OmniCore C30 395 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 13 Replacing ...

Page 396: ...he fieldbus master Note Illustration Action Location of wrist strap button xx2000000532 ELECTROSTATIC DISCHARGE ESD When handling the computer outside of the controller use the wrist strap button located on the side of the computer 1 Continues on next page 396 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 13 Replacing the fieldbus ma...

Page 397: ...he card slots along the guide rail 2 Screws Screw with flange M3x6 1 pcs xx1800003416 Secure the fieldbus adapter with the screw 3 Continues on next page Product manual OmniCore C30 397 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 13 Replacing the fieldbus master Continued ...

Page 398: ...t the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx2000000532 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Continues on next page 398 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights re...

Page 399: ...te 3 Screws Torx pan head screw M4x8 2 pcs xx1800000541 Fasten the main computer with the screws 4 Continues on next page Product manual OmniCore C30 399 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 13 Replacing the fieldbus master Continued ...

Page 400: ...ad the safety inform ation in section The unit is sensitive to ESD on page 47 2 xx1800000497 TOP VIEW Hook up the connected services gateway to the bracket and push carefully into position Note During the installation the gap between the lower surface of the connected ser vices gateway and the upper surface of the main computer should be zero 3 Continues on next page 400 Product manual OmniCore C3...

Page 401: ...ge 31 1 Location of wrist strap button xx2000000532 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Continues on next page Product manual OmniCore C30 401 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 13 Replacing the fieldbus master Continued ...

Page 402: ... surface of highest bracket on the main computer xx1800000972 3 xx1800000493 Refitting the robot signal exchange proxy Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 402 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved ...

Page 403: ...he screws Note Avoid colliding with the frame of the controller 3 xx1800000971 Insert the cable ties into the locking holes 4 Refitting the main computer assembly with process plate to the cabinet Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page Product manual OmniCore ...

Page 404: ...button located on the side of the computer 2 Note Be careful with the frame of the controller when refitting the unit Use the two guide pins to locate the as sembly onto the mounting plate 3 Continues on next page 404 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 13 Replacing the fieldbus master Continued ...

Page 405: ...below the process plate 4 Reconnect all the connectors on as sembly of the robot signal exchange proxy ethernet extension seven port switch option ABB ability connected services scalable I O digital base op tion and main computer 5 Continues on next page Product manual OmniCore C30 405 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 13 Replacing the fieldbus mast...

Page 406: ...hen Ethernet extension switch is selected connect and discon nect the connector A2 X4 to from K4 X6 Harness adapter A2 X4 K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X3i K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then ...

Page 407: ... adapter cable Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter i For connected services gateway wired there is no power cable Refitting the axis computer to the frame Note Illustration Action DANGER Before doing any work...

Page 408: ... head screw M4x8 4 pcs xx1800000476 Fit the axis computer bracket and secure the screws 4 Reconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 X1 K2 X3 5 Refitting the small fan Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 408 Product manual OmniCore C30 3HAC060860 001 Revision P ...

Page 409: ...ion The unit is sensitive to ESD on page 47 2 Reconnect G2 X1 K2 X17 3 xx1800000483 Refit the fan bracket into the cabinet 4 Screws Torx countersunk screw M4x10 2 pcs xx1800000484 Secure it with the screws 5 Continues on next page Product manual OmniCore C30 409 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 13 Replacing the fieldbus master Continued ...

Page 410: ...27 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 410 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 2 13 Replacing the fieldbus master Continued ...

Page 411: ...part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part Harness single SMB 3HAC068537 001 Harness Single SMB connection Harness double SMB 3HAC067490 001 Harness Double SMB connection Required tools and equipment Note Article number Equipment Content is defined in section ...

Page 412: ...Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the front panel and top cover of the controller 3 Removing the axis computer from the cabinet Note Illustration Action Disconnect K6 X11 A1 X3 ...

Page 413: ...2 Take the manipulator signal connector out from the upper side 3 Refitting the manipulator signal connector Refitting the manipulator signal connector Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page Product manual OmniCore C30 413 3HAC060860 001 Revision P Copyright 2...

Page 414: ...he axis computer to the frame Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Contin...

Page 415: ...2 X9 K6 X1 K2 X3 5 Concluding procedure Note Illustration Action Refitting the controller covers on page 227 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 Product manual OmniCore C30 415 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 1 Replacing the manipulator signal connector SMB...

Page 416: ...te See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part Harness LV robot power 1 455 mm 3HAC059527 001 Harness Motors power LV 6 axis Only used for IRB 14050 control ler 3HAC065688 001 Harness Motors power ULV 7 axis Only used for CRB 15000 control ler 3HAC073522 001 Harness Motors power ULV Required tools and equipment Note Arti...

Page 417: ...AC063898 009 3HAC072448 009 Circuit diagram OmniCore C30 Circuit diagram OmniCore C30 for IRB 14050 Circuit dia gram OmniCore C30 for CRB 15000 Continues on next page Product manual OmniCore C30 417 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 2 Replacing the motor connector Continued ...

Page 418: ...unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the top right left rear covers and the front panel of the controller 3 Removing the axis computer from the frame Note Illustration Action Disconnect A1 X3 K6 X11 K6 X2 A2 X9 K6 X1 K2 X3 1 xx1900001200 Remove the screws on the bracket 2 Loosen the screw and disconnect SMB K6 X4 K6 X5 3 42 This procedure is not av...

Page 419: ...the motor connector Note Illustration Action Disconnect the following connectors for the motor connector T4 X7 T4 X8 T4 X9 X1 K2 X7 X22 Two ground cables which con nects on the left side of the cabin et frame 1 Continues on next page Product manual OmniCore C30 419 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 2 1 Replacing the motor connector Continued ...

Page 420: ... Take the motor connector out from the upper side 5 Refitting the motor connector43 Refitting the motor connector Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 43 This procedure is not available for the CRB 15000 controllers Continues on next page 420 Product manual OmniCore C30 3HAC060860...

Page 421: ... the front panel from inner side of the cabinet and fasten it with the screws 3 Reconnect T4 X7 T4 X8 T4 X9 X1 K2 X7 X22 Two ground cables which con nects on the left side of the cabin et frame 4 Secure the motor connector cables with the velcro on the frame of the cabinet Tip Use the same position as from removing the motor connector 5 Continues on next page Product manual OmniCore C30 421 3HAC06...

Page 422: ...ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Fit the power supply 3 Reconnect T5 X2 X45 4 Screws Torx pan head screw M4x8 4 pcs xx1800000550 Secure the screws 5 Reconnect A1 X7 T5 X1 6 Continues on next page 422 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights rese...

Page 423: ...ive to ESD on page 47 2 Reconnect K6 X4 K6 X5 SMB 3 Screws Torx pan head screw M4x8 4 pcs xx1900001201 Fit the axis computer bracket and secure the screws 4 Reconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 X1 K2 X3 5 Concluding procedure Note Illustration Action Refitting the controller covers on page 227 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Funct...

Page 424: ... ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the top right left rear covers and the front panel of the controller 3 Removing the main computer assembly with process plate Note Illustration Action Disconnect all the connectors on the as sembly group of the robot signal ex change proxy Ethernet switch option connected services gateway s...

Page 425: ... to from K4 X6 Harness adapter A2 X4 K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X346 K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then remove the connector 44 Not available for CRB 15000 controller 45 Only available for...

Page 426: ... Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter xx1800000485 Remove the mating connectors from the front side by loosening their attachment...

Page 427: ... screws holding the scalable I O bracket 3 Pull out the process plate with the as sembly from the two guide pins on the mounting plate Note Avoid colliding with the frame when re moving the unit 4 Continues on next page Product manual OmniCore C30 427 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 2 2 Replacing the motor connector for CRB 15000 controller Contin...

Page 428: ...e records about the sequence that cables are removed The cables need to be installed in the same position 4 Take the motor connector out from the upper side 5 Refitting the motor connector for CRB 15000 controller Refitting the motor connector Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 ...

Page 429: ...l from inner side of the cabinet and fasten it with the screws 3 Reconnect X1 X105 X1 X106 X1 A1 X4 X1 A2 X9 Two ground cables which con nects on the left side of the cabin et frame 4 Insert the cables on motor connector into the clips in the bottom of the cabinet Tip Use the same position as from removing the motor connector 5 Continues on next page Product manual OmniCore C30 429 3HAC060860 001 ...

Page 430: ... DISCHARGE ESD When handling the computer outside of the controller use the wrist strap button located on the side of the computer 2 Note Be careful with the frame of the controller when refitting the unit Use the two guide pins to locate the as sembly onto the mounting plate 3 Continues on next page 430 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reser...

Page 431: ...cess plate 4 Reconnect all the connectors on as sembly of the robot signal exchange proxy ethernet extension seven port switch option ABB ability connected services scalable I O digital base op tion and main computer 5 Continues on next page Product manual OmniCore C30 431 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 2 2 Replacing the motor connector for CRB 1...

Page 432: ...extension switch is selected connect and discon nect the connector A2 X4 to from K4 X6 Harness adapter A2 X4 K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X3i K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then remove the co...

Page 433: ...le Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter i For connected services gateway wired there is no power cable Concluding procedure Note Illustration Action Refitting the controller covers on page 227 Refit the covers...

Page 434: ...that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part Harness Mains connection 3HAC058827 001 Harness Power input single phase Mating connector for Power inlet 3HAC064793 001 Connector AC power inlet M22 PLUG Required tools and equipment Note Article number Equipment Content is defin...

Page 435: ...cal safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the top and left covers and the front panel of the controller 3 Removing the axis computer from the frame Note Illustra...

Page 436: ...ush the incoming mains connector into the cabinet 3 Take the incoming mains connector out from the left side 4 Refitting the incoming mains connector Refitting the incoming mains connector Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 436 Product manual OmniCore C30 ...

Page 437: ...countersunk screw M4x10 4 pcs xx1800000734 Secure it with the screws 4 Reconnect Q0 A1 X1 Two ground cables which con nects to the left cabinet frame 5 Refitting the axis computer to the frame Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page Product manual OmniCore C30 ...

Page 438: ... xx1900001201 Fit the axis computer bracket and secure the screws 4 Reconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 X1 K2 X3 5 Concluding procedure Note Illustration Action Refitting the controller covers on page 227 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 438 Product manual OmniCore C30 3HAC060860 001 Revision P Copyrig...

Page 439: ...are parts Note The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part Harness TPU 3HAC058870 001 Harness TPU connection Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller on page 570 Standard ...

Page 440: ... information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the top and right covers and the front panel of the controller 3 Continues on next page 440 Pro...

Page 441: ... it out 2 Disconnect G2 X1 K2 X17 3 Removing the axis computer from the cabinet Note Illustration Action Disconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 X1 K2 X3 1 Continues on next page Product manual OmniCore C30 441 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 4 Replacing the HMI signal FlexPendant connector Continued ...

Page 442: ...For the robot signal exchange proxy K2 X8 A2 X6 option K2 X2 K4 X8 A2 X1 K2 X12 A2 K3 X6 A2 K3 X7 K2 X10 A1 X13 K2 X21 TempSensor K2 X4 A1 X9 K2 X3 K6 X1 A2 K3 X1 K5 1 X4 K7 X1 K2 X1 T2 X247 K2 X1 X10748 K2 X17 G2 X1 G1 X2 K2 X6 K2 X11 A1 X2 K2 X7 K2 X22 Harn LV robot power X1 K2 X9 X13 FlexPendant X4 47 Not available for CRB 15000 controller 48 Only available for CRB 15000 controller Continues on...

Page 443: ...iscon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X349 K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then remove the connector 49 For connected services gateway wired there is no power cable Continues on next page Product manual OmniCore C30 443 3HAC060860 001 Revision P Copyright 2019 2022 AB...

Page 444: ... When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter xx1800000485 Remove the mating connectors from the front side by loosening their attac...

Page 445: ...d the screws holding the scalable I O bracket 3 Pull out the process plate with the as sembly from the two guide pins on the mounting plate Note Avoid colliding with the frame when re moving the unit 4 Continues on next page Product manual OmniCore C30 445 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 4 Replacing the HMI signal FlexPendant connector Continued ...

Page 446: ...sh the cables on HMI signal connector out from the clips on the bottom of the cabinet 4 Take the HMI signal connector out from the upper side 5 Refitting the HMI signal connector Refitting the HMI signal connector Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 446 Pro...

Page 447: ...s xx1800000736 Insert the HMI signal connector into the front panel from inside the cabinet Secure it with the screws 3 xx1900001007 Insert the cables on HMI signal connector into the clips on the bottom of the cabin et Tip Use the same position as from removing HMI connector 4 Continues on next page Product manual OmniCore C30 447 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reser...

Page 448: ...TATIC DISCHARGE ESD When handling the computer outside of the controller use the wrist strap button located on the side of the computer 2 Note Be careful with the frame of the controller when refitting the unit Use the two guide pins to locate the as sembly onto the mounting plate 3 Continues on next page 448 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights ...

Page 449: ...e process plate 4 Reconnect all the connectors on as sembly of the robot signal exchange proxy ethernet extension seven port switch option ABB ability connected services scalable I O digital base op tion and main computer 5 Continues on next page Product manual OmniCore C30 449 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 4 Replacing the HMI signal FlexPendant...

Page 450: ...rnet extension switch is selected connect and discon nect the connector A2 X4 to from K4 X6 Harness adapter A2 X4 K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X3i K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then remove t...

Page 451: ... cable Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter i For connected services gateway wired there is no power cable Refitting the axis computer to the frame Note Illustration Action DANGER Before doing any work inside ...

Page 452: ...rew M4x8 4 pcs xx1800000476 Fit the axis computer bracket and secure the screws 4 Reconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 X1 K2 X3 5 Refitting the small fan Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 452 Product manual OmniCore C30 3HAC060860 001 Revision P Copyrigh...

Page 453: ...unit is sensitive to ESD on page 47 2 Reconnect G2 X1 K2 X17 3 xx1800000483 Refit the fan bracket into the cabinet 4 Screws Torx countersunk screw M4x10 2 pcs xx1800000484 Secure it with the screws 5 Continues on next page Product manual OmniCore C30 453 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 4 Replacing the HMI signal FlexPendant connector Continued ...

Page 454: ... the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 454 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 4 Replacing the HMI signal FlexPendant connector Continued ...

Page 455: ...uired spare parts Note The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part 3HAC063601 001 Harness DeviceNet Harness 24V ext cover plate DSQC1004 3HAC062150 001 Harness DeviceNet connection Mating CONN for IP20 DeviceNet connector 3HAC064901 001 Connector asse...

Page 456: ...on Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page 222 Remove t...

Page 457: ...nd lift it out 2 Disconnect G2 X1 K2 X17 3 Removing the axis computer from the cabinet Note Illustration Action Disconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 X1 K2 X3 1 Continues on next page Product manual OmniCore C30 457 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 5 Replacing the process connectors Continued ...

Page 458: ...uter 1 For the robot signal exchange proxy K2 X8 A2 X6 option K2 X2 K4 X8 A2 X1 K2 X12 A2 K3 X6 A2 K3 X7 K2 X10 A1 X13 K2 X21 TempSensor K2 X4 A1 X9 K2 X3 K6 X1 A2 K3 X1 K5 1 X4 K7 X1 K2 X1 T2 X250 K2 X1 X10751 K2 X17 G2 X1 G1 X2 K2 X6 K2 X11 A1 X2 K2 X7 K2 X22 Harn LV robot power X1 K2 X9 X13 FlexPendant X4 50 Not available for CRB 15000 controller 51 Only available for CRB 15000 controller Conti...

Page 459: ...t and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X352 K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then remove the connector 52 For connected services gateway wired there is no power cable Continues on next page Product manual OmniCore C30 459 3HAC060860 001 Revision P Copyright 2019 ...

Page 460: ...X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter xx1800000485 Remove the mating connectors from the front side by loosening thei...

Page 461: ...late and the screws holding the scalable I O bracket 3 Pull out the process plate with the as sembly from the two guide pins on the mounting plate Note Avoid colliding with the frame when re moving the unit 4 Continues on next page Product manual OmniCore C30 461 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 5 Replacing the process connectors Continued ...

Page 462: ...binet 3 Push the cables on process connectors out from the clips on the bottom of the cabinet 4 Take the process connectors out from the upper side 5 Refitting the process connectors Refitting the process connectors Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 462 P...

Page 463: ... the front panel from inside the cabinet 3 Screws Torx countersunk screw M4x10 2 pcs xx1800000739 Secure it with the screws 4 xx1900001008 Insert the cables on process connectors into the clips in the bottom of the cabinet Tip Use the same position as from removing process connectors 5 Continues on next page Product manual OmniCore C30 463 3HAC060860 001 Revision P Copyright 2019 2022 ABB All righ...

Page 464: ...LECTROSTATIC DISCHARGE ESD When handling the computer outside of the controller use the wrist strap button located on the side of the computer 2 Note Be careful with the frame of the controller when refitting the unit Use the two guide pins to locate the as sembly onto the mounting plate 3 Continues on next page 464 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All ...

Page 465: ...elow the process plate 4 Reconnect all the connectors on as sembly of the robot signal exchange proxy ethernet extension seven port switch option ABB ability connected services scalable I O digital base op tion and main computer 5 Continues on next page Product manual OmniCore C30 465 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 5 Replacing the process connect...

Page 466: ...en Ethernet extension switch is selected connect and discon nect the connector A2 X4 to from K4 X6 Harness adapter A2 X4 K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X3i K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then r...

Page 467: ...adapter cable Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter i For connected services gateway wired there is no power cable Refitting the axis computer to the frame Note Illustration Action DANGER Before doing any work ...

Page 468: ...head screw M4x8 4 pcs xx1800000476 Fit the axis computer bracket and secure the screws 4 Reconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 X1 K2 X3 5 Refitting the small fan Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 468 Product manual OmniCore C30 3HAC060860 001 Revision P C...

Page 469: ...on The unit is sensitive to ESD on page 47 2 Reconnect G2 X1 K2 X17 3 xx1800000483 Refit the fan bracket into the cabinet 4 Screws Torx countersunk screw M4x10 2 pcs xx1800000484 Secure it with the screws 5 Continues on next page Product manual OmniCore C30 469 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 5 Replacing the process connectors Continued ...

Page 470: ...7 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 470 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 5 Replacing the process connectors Continued ...

Page 471: ...red spare parts Note The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part Only used for CRB 15000 control ler 3HAC073523 001 Harness CFI connection Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for co...

Page 472: ... 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page222 Remove the front panel and top cover of the controller 3 Removing the harness CFI connection Note Illustration Action Loosen the screw and disco...

Page 473: ...inet disconnect the mains power For more information see Electrical safety on page 31 1 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Insert the harness CFI connection into the front panel from inner side of the cabinet 3 Continues on next page Product manual OmniCore C30 473 3HAC0...

Page 474: ...procedure Note Illustration Action Refitting the controller covers on page 227 Refit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 474 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 6 Replacing the harness CFI connection Continued ...

Page 475: ...rk Required spare parts Note The spare part numbers that are listed in the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part 3HAC063601 001 Harness DeviceNet Harness 24V ext cover plate DSQC 688 3HAC060965 001 Harness 24V_Process output Mating connector for IP20 power outlet connector 3HAC064743 001 Co...

Page 476: ...on Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Location of wrist strap button xx1800000683 ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 2 Removing the controller covers on page 222 Remove t...

Page 477: ...ft it out 2 Disconnect G2 X1 K2 X17 3 Removing the axis computer from the cabinet Note Illustration Action Disconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 X1 K2 X3 1 Continues on next page Product manual OmniCore C30 477 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 7 Replacing the IP20 power outlet connector Continued ...

Page 478: ...1 For the robot signal exchange proxy K2 X8 A2 X6 option K2 X2 K4 X8 A2 X1 K2 X12 A2 K3 X6 A2 K3 X7 K2 X10 A1 X13 K2 X21 TempSensor K2 X4 A1 X9 K2 X3 K6 X1 A2 K3 X1 K5 1 X4 K7 X1 K2 X1 T2 X253 K2 X1 X10754 K2 X17 G2 X1 G1 X2 K2 X6 K2 X11 A1 X2 K2 X7 K2 X22 Harn LV robot power X1 K2 X9 X13 FlexPendant X4 53 Not available for CRB 15000 controller 54 Only available for CRB 15000 controller Continues ...

Page 479: ...d discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X355 K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then remove the connector 55 For connected services gateway wired there is no power cable Continues on next page Product manual OmniCore C30 479 3HAC060860 001 Revision P Copyright 2019 2022...

Page 480: ...ote When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter xx1800000485 Remove the mating connectors from the front side by loosening their at...

Page 481: ...and the screws holding the scalable I O bracket 3 Pull out the process plate with the as sembly from the two guide pins on the mounting plate Note Avoid colliding with the frame when re moving the unit 4 Continues on next page Product manual OmniCore C30 481 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 7 Replacing the IP20 power outlet connector Continued ...

Page 482: ...ector into the cabinet 5 Push the cables on IP20 power outlet connector out from the clips on the bot tom of the cabinet 6 Take the IP20 power outlet connector out from the upper side 7 Refitting the IP20 power outlet connector Refitting the IP20 power outlet connector Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Elect...

Page 483: ...t 3 Screws Torx countersunk screw M4x10 2 pcs xx1800000742 Secure it with the screws 4 Reconnect the power supply optional 5 xx1900001006 Insert the cables on IP20 power outlet connector into the clips in the bottom of the cabinet Tip Use the same position as from removing IP20 power outlet connector 6 Reconnect X45 T5 X2 7 Continues on next page Product manual OmniCore C30 483 3HAC060860 001 Revi...

Page 484: ...ROSTATIC DISCHARGE ESD When handling the computer outside of the controller use the wrist strap button located on the side of the computer 2 Note Be careful with the frame of the controller when refitting the unit Use the two guide pins to locate the as sembly onto the mounting plate 3 Continues on next page 484 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All righ...

Page 485: ...the process plate 4 Reconnect all the connectors on as sembly of the robot signal exchange proxy ethernet extension seven port switch option ABB ability connected services scalable I O digital base op tion and main computer 5 Continues on next page Product manual OmniCore C30 485 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 7 Replacing the IP20 power outlet co...

Page 486: ...thernet extension switch is selected connect and discon nect the connector A2 X4 to from K4 X6 Harness adapter A2 X4 K4 X7 Note When Ethernet extension switch is selected connect and discon nect the adapter cable Adapter A2 X4 K4 X7 to from K4 X7 For the connected services gateway K7 X1 K2 X3i K7 X2 A2 X5 Note The connector K7 X2 is locked grab the connector push it in to release it and then remov...

Page 487: ...er cable Adapter A2 X4 K4 X7 to from K4 X7 When Ethernet extension unit slot cover is selected connect and disconnect the adapter cable Ad apter A2 X4 K4 X7 to from A2 X4 For the digital base option K5 1 X4 K2 X3 K5 1 X5 Harness adapter i For connected services gateway wired there is no power cable Refitting the axis computer to the frame Note Illustration Action DANGER Before doing any work insid...

Page 488: ...screw M4x8 4 pcs xx1800000476 Fit the axis computer bracket and secure the screws 4 Reconnect K6 X11 A1 X3 K6 X2 A2 X9 K6 X1 K2 X3 5 Refitting the small fan Note Illustration Action DANGER Before doing any work inside the cabinet disconnect the mains power For more information see Electrical safety on page 31 1 Continues on next page 488 Product manual OmniCore C30 3HAC060860 001 Revision P Copyri...

Page 489: ...he unit is sensitive to ESD on page 47 2 Reconnect G2 X1 K2 X17 3 xx1800000483 Refit the fan bracket into the cabinet 4 Screws Torx countersunk screw M4x10 2 pcs xx1800000484 Secure it with the screws 5 Continues on next page Product manual OmniCore C30 489 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 7 Replacing the IP20 power outlet connector Continued ...

Page 490: ...fit the covers 1 Perform the function tests to verify that the safety features work properly see Function tests on page 212 2 490 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 3 7 Replacing the IP20 power outlet connector Continued ...

Page 491: ...the table can be out of date See the latest spare parts of the OmniCore C30 via myABB Business Portal www abb com myABB Note Article number Spare part Harness TPU 3HAC058870 001 Harness TPU connection Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller on page 570 Standard toolkit Continues on next page Product manual OmniCore C3...

Page 492: ...Action ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 1 Disconnect the FlexPendant from the controller 2 xx1800001189 Remove the attachment screws for the power cable cover 3 xx1800001190 Remove the power cable cover 4 Continues on next page 492 Product manual OmniCore C30 3HAC060860 ...

Page 493: ...llustration Action ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 1 Continues on next page Product manual OmniCore C30 493 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 4 1 Replacing the power cable and power cable cover Continued ...

Page 494: ... 3 pcs xx1800001196 Refit the power cable cover and tighten the screws 4 Perform the function tests to verify that the safety features work properly see Function tests on page 212 5 494 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 4 1 Replacing the power cable and power cable cover Continued ...

Page 495: ... 3HAC065408 001 Joystick guard Required tools and equipment Note Article number Equipment Content is defined in section Standard toolkit for controller on page 570 Standard toolkit Required documents Note Article number Document 3HAC059896 009 3HAC063898 009 3HAC072448 009 Circuit diagram OmniCore C30 Circuit diagram OmniCore C30 for IRB 14050 Circuit dia gram OmniCore C30 for CRB 15000 Continues ...

Page 496: ... Remove the attachment screws 3 xx1800001199 Remove the joystick protection 4 Refitting the joystick protection Note Illustration Action ELECTROSTATIC DISCHARGE ESD The unit is sensitive to ESD Before handling the unit read the safety inform ation in section The unit is sensitive to ESD on page 47 1 Continues on next page 496 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 202...

Page 497: ...stick protection 2 xx1800001206 Secure the screws 3 Countersunk head screw ST2 9 X 10 6 pcs Product manual OmniCore C30 497 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 5 Repair 5 4 2 Replacing the joystick protection Continued ...

Page 498: ...via myABB Business Portal www abb com myABB Note Article number Spare part 3HAC065419 001 Fasten strip Replacing the fasten strip Note Illustration Action Open the velcro on the fasten strip 1 Take the fasten strip out from the holes 2 Insert the new fasten strip into the holes one by one 3 Secure the velcro in a suitable length 4 498 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright...

Page 499: ...d correctly fitted 2 Replace one thing at a time 3 Do not replace units randomly 4 Make sure that there are no loose screws turnings or other unexpected parts remaining after work has been performed 5 When the work is completed verify that the safety functions are working as intended Keep a track of history Make a historical fault log to keep track of problems over time Consult those working with ...

Page 500: ...ities between hardware and software options and their configuration The robot recently had a software upgrade Check connections software versions The robot has recently been moved from one site to another an already working robot 500 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 1 Introduction to troubleshooting Continued ...

Page 501: ...releasing the robot brakes on page 512 Problem starting or connecting the FlexPendant on page 517 Problem using the joystick on page 522 Controller fails to start on page 523 Reflashing firmware failure on page 524 Inconsistent path accuracy on page 525 Continues on next page Product manual OmniCore C30 501 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 2...

Page 502: ...ng procedure If no LEDs are lit on the controller during start up use this procedure to troubleshoot what might cause the problem Look at the following block diagram to understand how power is connected from incoming and forward Block diagram AC input Power inlet PE X0 Q0 Power unit A1 X1 X6 L N PE L N PE L N Power supply T2 X1 X2 24V TRUNK X1 X2 PC PS X4 X13 HMI 24V SYS DRV MS AC LED LED LED Main...

Page 503: ...lexPendant 24V HMI Robot signal exchange proxy K2 xx2100000459 Note The AC LED shows status of AC input and DC power It should be lit when the controller is supplied with power but will go out 15 minutes after the power is switched off Continues on next page Product manual OmniCore C30 503 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 2 1 No LEDs are lit...

Page 504: ...onnection not ok Check AC input cable Connection ok Replace cable Broken cable Cable ok No Ok Check T2 X1 Abnormal Replace Q0 Yes Abnormal Troubleshoot power unit Troubleshoot power supply Problem solved Check Q0 power out CRB15000 controller xx1800001827 Continues on next page 504 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6...

Page 505: ...k that the mains connection X0 is properly connected Tip For more details see Circuit diagram OmniCore C30 Circuit diagram OmniCore C30 for IRB 14050 Circuit diagram OmniCore C30 for CRB 15000 4 Check that the AC input cable is properly connec ted 5 Use a multimeter and insulating gloves Check the output voltage of Q0 Make sure that Q0 is closed 6 Replace if damaged see Replacing the incoming main...

Page 506: ...ge 532 If normal troubleshoot the power supply unit See Troubleshooting the power supply on page 550 Check connector T2 X1 8 506 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 2 1 No LEDs are lit on the controller Continued ...

Page 507: ...g on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers Recommended working procedure If there seems to be a power failure during start up use this procedure to troubleshoot what might cause the problem Block diagram Look at the following block diagram to understand how power is connected from incoming and forward AC input Power inlet PE X0 Q0 P...

Page 508: ... but will go out 15 minutes after the power is switched off Troubleshooting flowchart Start up failure Check LED PS Green Red or flashing Yes No Not lit Not lit CRB 15000 controller Check LED AC Green Check LEDs MS PC HMI Green Problem solved Check LEDs PC PWR PC HDD PC STAT Lit Troubleshoot power supply T2 Troubleshoot power unit A1 Not lit Troubleshoot robot signal exchange proxy K2 Troubleshoot...

Page 509: ... power unit on page 532 If the power unit is ok check that incoming mains is well connected and that the in coming mains switch is turned on Look at the LED AC 1 Continues on next page Product manual OmniCore C30 509 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 2 2 Start up failure Continued ...

Page 510: ...obot signal exchange proxy on page 555 Look at the LED MS 3 LED PC and LED HMI should be green If not see Troubleshooting the robot signal exchange proxy on page 555 Look at the LEDs PC and HMI 4 For more details about the LEDs see Troubleshooting the main computer on page 547 Look at the LEDs PC PWR PC HDD and PC STAT 5 If the problem remains contact ABB 6 Tip For more details see Circuit diagram...

Page 511: ...changes in the system on page 511 New system configuration 1 Reset the RobotWare system The RAPID program and system parameters will be removed and the system will be set to default state but without system failure 2 Re implement your programs or configuration changes or 3 Selectively load contents from the previous system backup and correct possible errors when loading Rollback all changes in the...

Page 512: ...for CRB 15000 Preparations Action Make sure that the controller is switched on 1 Wait 30 s 1 min to enable start up sequence Check the FlexPendant for errors and warnings 2 DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers Recommended working procedure If the brakes do not release no robot movement is possible and a nu...

Page 513: ...change proxy K2 Motor connector X1 Manipulator Power unit A1 Brake signal Brake signal Floor cable X2 X6 X7 Contactor Q1 Q2 xx1800001835 Continues on next page Product manual OmniCore C30 513 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 2 4 Problem releasing the robot brakes Continued ...

Page 514: ...to A1 X2 Connec on is ok Connec on not ok Repair connec on Repair connec on Connec on not ok Measure power on K2 X7 Power is ok No power Connec on is ok Test the brake Test the brake release Brake is ok Brake not ok Brake release is ok Not ok Contact ABB Problem solved Troubleshoot brake release on manipulator main computer A2 robot signal exchange proxy K2 power unit A1 xx1800001836 Continues on ...

Page 515: ...signal exchange proxy LED PS should be solid green xx1700001886 2 If LED MS is not green see Troubleshooting the robot signal exchange proxy on page 555 If LED PC or LED HMI are not green see Troubleshooting the power supply on page 550 If the power supply is ok see Troubleshooting the power unit on page 532 If the power unit is ok check that incoming mains is con nected and that the incom ing mai...

Page 516: ... the next step Check that the connection from main computer to the robot signal exchange proxy is ok K2 X6 A1 X2 6 If it is not working properly the brake release board on the manipulator might be broken Contact your local ABB for more information If the brakes work normally troubleshoot the main com puter the robot signal ex change proxy and the power unit one by one If needed replace faulty unit...

Page 517: ...Equipment needed for troubleshooting Note Equipment Multimeter Insulating gloves 3HAC059896 009 3HAC063898 009 3HAC072448 009 Circuit diagram OmniCore C30 Circuit dia gram OmniCore C30 for IRB 14050 Circuit diagram OmniCore C30 for CRB 15000 Preparations Action Make sure that the controller is switched on 1 Wait 30 s 1 min to enable start up sequence Check the FlexPendant for errors and warnings 2...

Page 518: ...k diagram to understand how power is connected from incoming and forward Block diagram Robot signal exchange proxy K2 PC X9 X13 HMI Safety controller A2 K3 ES EN MON 24V HMI LED Ethernet LED HMI connection X4 FlexPendant MS LED Main computer A2 Dual channel control feedback X6 X7 Ethernet X12 X8 X6 X1 X1 X3 X2 24V PC 24V SYS xx1800001830 Continues on next page 518 Product manual OmniCore C30 3HAC0...

Page 519: ...n Check FlexPendant cable Cable damaged Cable ok Check connection K2 X9 to X4 Check connector X4 Connection not ok Connection not ok Connections ok Start FlexPendant Problem solved Ok Not starting Replace FlexPendant Replace FlexPendant cable xx1800001831 Continues on next page Product manual OmniCore C30 519 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6...

Page 520: ...he LEDs are not green see Troubleshooting the ro bot signal exchange proxy on page 555 If they are ok go to the next step Check the LED PC and LED HMI they should be green 3 If damage is found replace the FlexPendant cable and go to step six If it is ok go to the next step Check the FlexPendant cable for any damage 4 If it is not ok repair the con nection and go to step six If it is ok go to the n...

Page 521: ...FlexPend ant This is to eliminate the FlexPendant and cable as error sources Test the FlexPendant with a different controller to eliminate the controller as error source 7 If it is not ok contact your local ABB Check that the FlexPendant works normally Tip This is detailed in section Troubleshooting the FlexPendant on page 529 8 Product manual OmniCore C30 521 3HAC060860 001 Revision P Copyright 2...

Page 522: ... that the joystick lock is not activated 1 Make sure the controller is in manual mode 2 Make sure the FlexPendant is connected cor rectly to the controller 3 If the joystick is still not working then replace the FlexPendant Press the reset button located next to the USB port on the back of the FlexPendant Note The reset button only resets the FlexPendant not the system on the controller 4 522 Prod...

Page 523: ...d to start in RobotWare Installation Utilities mode Forcing startup of the RobotWare Installation Utilities mode Repeat the following action two times in a row 1 Turn on the main power switch 2 Wait for approximately 15 seconds Note The PC STAT LED should be in flashing red state 3 Turn off the main power switch The installed system is de selected and in the next startup the RobotWare Installation...

Page 524: ...roblem Note Action Read the message to see which unit has failed 1 If the relevant unit has been replaced recently make sure that the versions of the old and the new unit are identical 2 Check the software versions 3 If RobotWare has been updated recently make sure that the versions of the old and the new unit are identical 4 If the problem remains contact your local ABB for information about whic...

Page 525: ...ion Remove the obstacles Study the path of the robot in motion to find if an external force for example an external cable package is colliding with or restricting the movement of the robot 1 Improve the ventilation around the robot In high temperature environments the material in the robot can expand thereby causing inconsistent path accuracy 2 How to define these are described in Oper ating manua...

Page 526: ...ed in section Problem re leasing the robot brakes on page 512 Make sure the robot brakes work prop erly 9 The swivel has an in built resistance that needs to be set in the system parameters If applicable Check the setting for the swivel 10 526 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 2 9 Inconsistent path accuracy Continu...

Page 527: ... while powered on must be performed by personnel trained by ABB or by ABB field engineers Recommended working procedure If the controller seems to be overheated use this procedure to troubleshoot what might cause the problem Detailed working procedure Note Action Replace malfunctioning fans see Replacing the standard fan on page 239 Check that the standard fans are working 1 See Troubleshooting th...

Page 528: ... on page 532 Power unit Troubleshooting fieldbuses and I O on page 537 Scalable I O Troubleshooting the connected services gateway on page 538 ABB Ability Connected Ser vices Troubleshooting the Ethernet switch on page 543 Ethernet switch Troubleshooting the axis computer on page 545 Axis computer56 Troubleshooting the main computer on page 547 Main computer Troubleshooting the power supply on pag...

Page 529: ...xt to the USB port 1 Note If protective gloves are used these must be compatible with touch screens when using the FlexPend ant If the FlexPendant is not responding or does not operate correctly see Problem starting or con necting the FlexPendant on page 517 2 Check the cable for connections and integrity 3 Check the 24 V power supply 4 Read the error event log message and follow any instructions ...

Page 530: ...ws the indication LEDs on the drive unit OmniCore C30 for IRB 14050 C A B A B xx1800001849 OmniCore C30 A B A B C xx1800000575 Ethernet LEDs yellow A Ethernet LEDs green B Status LED C Continues on next page 530 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 3 3 Troubleshooting the drive unit ...

Page 531: ...le 2 Red flashing Power is on self test is ongoing operating system is loading 3 Green flashing Application is loaded and waiting for communica tion 4 Green steady Drive unit is operational If the LED does not turn steady green after 30 60 sec the status indicator LED can be used to identify the following issues No color Power to the drive unit is missing Red steady Internal error Red flashing Fir...

Page 532: ...n the power unit OmniCore C30 for CRB 15000 C xx2100000460 OmniCore C30 for IRB 14050 A B A B C xx1800001850 OmniCore C30 A B A B C xx1800000576 Ethernet LEDs yellow A Ethernet LEDs green B Status LED C Continues on next page 532 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 3 4 Troubleshooting the power unit ...

Page 533: ...oubleshooting the power unit for an CRB 15000 controller there is only two status Red the power unit is broken Replace it Green the power unit is ok Required test equipment Equipment needed for troubleshooting Note Equipment Multimeter Insulating gloves 3HAC059896 009 3HAC063898 009 3HAC072448 009 Circuit diagram OmniCore C30 Circuit dia gram OmniCore C30 for IRB 14050 Circuit diagram OmniCore C30...

Page 534: ...tage Normal Warning Measure X13 AC OK signal 0 V 24 V xx1800002357 Troubleshooting procedure The troubleshooting table is supposed to be used as a detailed instruction together with the troubleshooting flowchart Note Action Open the top cover of the controller and check the connections between connectors Q1 Q2 adapter X2 Check the connections between connectors Q1 Q258 X2 Tip For more details see ...

Page 535: ...d insulating gloves Measure the AC output voltage xx1900000043 5 The output voltage should be 230 V 110 V Make sure that connectors X6 X7 are connec ted properly on both ends If the output voltage is normal Troubleshooting the power supply on page 550 and then Troubleshooting the robot signal exchange proxy on page555 If the output voltage is abnormal pro ceed with step 6 Use a multimeter and insu...

Page 536: ...ignal is 24 V proceed with step 12 If the AC OK signal is 0 V proceed with the next step If message numbers 34401 34402 proceed with step 12 Check event log if there is a mes sage about DC link voltage 11 If not power unit is ok How to replace the unit is detailed in Replacing the power unit on page 358 The power unit may be faulty re place it and verify that the fault has been fixed 12 536 Produc...

Page 537: ...ubleshoot the fieldbuses and I O units can be found in the manual for the respective fieldbus or I O unit See References on page 9 Product manual OmniCore C30 537 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 3 5 Troubleshooting fieldbuses and I O ...

Page 538: ...ustration below shows the LEDs on the connected services gateway 3G or WiFi A D B C xx1800000634 STATUS LED A LINK 3G status or WiFi status LED B RF signal strength status LEDs C Factory reset pin hole D Continues on next page 538 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 3 6 Troubleshooting the connected services gateway ...

Page 539: ...he connected services Wi Fi an orange LED indicator externally visible on the front indicates the status of the Wi Fi connection LINK Orange ON flashing Wi Fi transceiver on searching network ON solid Wi Fi transceiver on and connected to network Three 3 LEDs indicating the Wi Fi or 3G signal level ON The unit is connected to the network and working ok OFF Problem with connector antenna or sim car...

Page 540: ...tenna sim card etc Not ok Ok Not lit or solid Ok Ok Ok Ok Not ok Not ok Repair connection Not ok Troubleshoot robot signal exchange proxy K2 Replace the Connected Services Gateway Troubleshoot connectivity of 3G sim card WiFi antenna xx1900000139 Continues on next page 540 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 3 6 Trou...

Page 541: ... connected properly on both ends If the input voltage is normal pro ceed with step 4 If the input voltage is abnormal Troubleshooting the robot signal exchange proxy on page 555 Tip For more details see Circuit dia gram OmniCore C30 Circuit dia gram OmniCore C30 for IRB 14050 Cir cuit diagram OmniCore C30 for CRB 15000 Make sure that connector X2 is connected properly on both ends If the connectio...

Page 542: ...detected for 3G See the Connected Services Gateway configuration in Operating manual Integ rator s guide OmniCore For 3G use a cell phone to test that the sim card is working For WiFi use a cell phone to verify the WiFi access Note When testing with a cell phone use the same configuration on the cell phone 9 For 3G and WiFi check the antenna con nectivity 10 How to replace the unit is described in...

Page 543: ...he controller xx1800000821 LEDs The illustration below shows the indication LEDs on the Ethernet switch A xx1800000584 Status LED A Continues on next page Product manual OmniCore C30 543 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 3 7 Troubleshooting the Ethernet switch ...

Page 544: ...r If input voltage is within specified voltage limits and the LED is not lit then replace the switch Shows the status of Ethernet links Ethernet LEDs Green Off 10 Mbps data rate is selected On 100 1000 Mbps data rate is selected Yellow Flashing The Ethernet is active on link Solid A LAN link is established Off A LAN link is not established 544 Product manual OmniCore C30 3HAC060860 001 Revision P ...

Page 545: ...1890 LEDs The illustration below shows the LEDs on the axis computer A A A B B B C xx1800000581 Ethernet LED yellow A Ethernet LED green B Status LED C Continues on next page Product manual OmniCore C30 545 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 3 8 Troubleshooting the axis computer ...

Page 546: ... Red flashing continuously Missing connection to main computer main computer start up problem or RobotWare installation problem Green flashing continuously Missing connections to peripheral units or RobotWare start up problem Axis computer status LED Shows the status of Ethernet communication Ethernet LED Green Off 10 Mbps data rate is selected On 100 Mbps data rate is selected Yellow Flashing The...

Page 547: ...x1800000033 LEDs The illustration below shows the LEDs on the main computer A B C xx1800000585 Power status LED A HDD status LED B Status LED C Continues on next page Product manual OmniCore C30 547 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 3 9 Troubleshooting the main computer ...

Page 548: ...id Default when turning on the power 2 Red flashing Initial self test is ongoing and the operating system is loading 3 Green even flashing 1Hz The operating system is loaded and RobotWare is initializing 4 Green uneven flashing The RobotWare system failed to load or is not installed 5 Green solid The computer is operational and the RobotWare system is fully loaded If the LED does not turn steady g...

Page 549: ... RobotWare if possible 3 See Replacing the main computer on page318 The main computer may be faulty replace it and verify that the fault has been fixed 4 Product manual OmniCore C30 549 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 3 9 Troubleshooting the main computer Continued ...

Page 550: ...of the system power supply in the controller A B xx1800000035 Power supply baseline A Power supply optional B Continues on next page 550 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 3 10 Troubleshooting the power supply ...

Page 551: ... 3HAC063898 009 3HAC072448 009 Circuit diagram OmniCore C30 Circuit dia gram OmniCore C30 for IRB 14050 Circuit diagram OmniCore C30 for CRB 15000 Preparations Action Check the FlexPendant for errors and warnings 1 Power the controller off Wait one minute power the controller on 2 Wait 30 60 seconds after power on 3 Make sure that the control system power is in run time mode Continues on next page...

Page 552: ... not ok Connection not ok Faulty cable Cable ok Troubleshoot the power unit Replace power supply xx1800001823 Troubleshooting procedure The troubleshooting table is supposed to be used as a detailed instruction together with the troubleshooting flowchart Note Test If the LED is Green the power supply should be working properly Off either the power supply is faulty or it does not have sufficient in...

Page 553: ...ector X1 on the robot signal exchange proxy 4 If no short circuit is found proceed with step 6 If a short circuit is found on the power supply proceed with step 10 If a short circuit is found on the robot signal exchange proxy get that unit working Verify that the fault has been fixed and restart this guide if necessary Switch on power to the controller 5 Use a multimeter and insulating gloves Mea...

Page 554: ...ound unconnected or faulty connect replace it Verify that the fault has been fixed and restart this guide if necessary Check the cabling 9 See Replacing the power supply on page 365 The power supply may be faulty replace it and verify that the fault has been fixed 10 554 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 3 10 Troub...

Page 555: ...ow shows the location of the robot signal exchange proxy in the controller xx1800000028 Continues on next page Product manual OmniCore C30 555 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 6 Troubleshooting 6 3 11 Troubleshooting the robot signal exchange proxy ...

Page 556: ...the status LED can be used to identify the following issues No color Power to the robot signal exchange proxy is missing Red solid Internal error Red flashing Firmware error or self test failure Green flashing Communication error to another module Status LED bi colored green red for the robot signal exchange proxy Note The status LED light stays on for a long time after power to the controller is ...

Page 557: ...Motors_ON function is off White solid Motors_ON function is on White flashing safety loop is open for example after an emer gency stop Motors_ON LED white MON ACOK LED can be used to identify the following status No color AC OK signal is de act ive or logic power failure Green solid AC OK signal is act ive and logic power available ACOK LED green AC Internal power input LED can be used to identify...

Page 558: ...3898 009 3HAC072448 009 Circuit diagram OmniCore C30 Circuit dia gram OmniCore C30 for IRB 14050 Circuit diagram OmniCore C30 for CRB 15000 Preparations Action Check the FlexPendant for errors and warnings 1 Power the controller off Wait one minute power the controller on 2 Wait 30 60 seconds after power on 3 Make sure that the control system power is in run time mode Continues on next page 558 Pr...

Page 559: ... 24V Check LEDs AS1 AS2 ES1 ES2 Not lit Lit Measure AC OK signal Check external safety accessories Check connector X14 X15 Connection ok Connection not ok Troubleshoot power unit Repair connection No resistance High impedance Resistance Low impedance xx1800002356 Troubleshooting procedure The troubleshooting table is supposed to be used as a detailed instruction together with the troubleshooting f...

Page 560: ...ower supply unit 5 Use a multimeter and insulating gloves Measure the 24 V DC outputs voltage 6 The output voltage should be 24 V Make sure that connectors X2 X3 X4 X5 X17 and X19 are connected properly on both ends If the output voltage is normal proceed with step 7 If the output voltage is abnormal proceed with step 11 The indicator LEDs are labelled AS1 AS2 ES1 ES2 Check the indicator LEDs AS1 ...

Page 561: ...roperly on both ends If the AC OK signal is 24 V see Troubleshooting the power unit on page 532 If the AC OK signal is 0 V proceed with step 11 How to replace the unit is detailed in Replacing the robot signal exchange proxy on page 282 The robot signal exchange proxy may be faulty replace it and verify that the fault has been fixed 11 Product manual OmniCore C30 561 3HAC060860 001 Revision P Copy...

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Page 563: ...us parts must be grouped together according to their nature which is all iron together and all plastic together and disposed of accordingly These parts must also be disposed of in accordance with the current legislation of the country in which the robot and control unit are installed Disposal of storage media Before disposal of any storage equipment anything from an SD card to a complete controlle...

Page 564: ...s some of the materials in the product and their respective use throughout the product Dispose components properly according to local regulations to prevent health or environmental hazards Example application Material Heat sinks on power supplies and drive units Aluminium Main computer Batteries Lithium Electronics Brominated flame retardants Cables Copper Electronics Lead Cables connectors etc Pl...

Page 565: ...ins certain hazardous substances and can be used safely during its environmental protection use period as indicated by the number in the center which should enter into the recycling system after its environmental protection use period Note This form and environmental protection use period label are based on the regulation in China These are not necessary to be concerned in other countries Product ...

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Page 567: ...er includes general information complementing the more specific information in the different procedures in the manual Product manual OmniCore C30 567 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 8 Reference information 8 1 Introduction ...

Page 568: ... equipment of machines Part 1 General requirements normative reference from ISO 10218 1 IEC 60204 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity standard for industrial environments IEC 61000 6 2 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for industrial environments IEC 61000 6 4 Safety of machinery Safety related parts of control systems ...

Page 569: ... 37 in 3 28 ft 1 m Length 2 21 lb 1 kg Weight 0 035 ounces 1 g Weight 14 5 psi 100 kPa 1 bar Pressure 0 225 lbf 1 N Force 0 738 lbf ft 1 Nm Moment 0 264 US gal 1 L Volume Product manual OmniCore C30 569 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 8 Reference information 8 3 Unit conversion ...

Page 570: ...instructions Standard toolkit for controller Description Tool Tx10 Screw driver Torx Tx20 Screw driver Torx Tx25 Screw driver Torx Tx25 Ball tipped screw driver Torx 4 mm Screw driver flat blade 8 mm Screw driver flat blade 12 mm Screw driver flat blade Phillips 1 Screw driver 8 mm Box spanner Toolkit recommended for troubleshooting Note Tool Contents as specified above Normal shop tools Multimete...

Page 571: ... Any special torque specified overrides the standard value Use the correct tightening torque for each type of screw joint Only use correctly calibrated torque keys Always tighten the joint by hand and never use pneumatical tools Use the correct tightening technique i e do not jerk Tighten the screw in a slow flowing motion Maximum allowed total deviation from the specified value is 10 The table be...

Page 572: ...njury ABB recommends the use of lifting equipment when handling components with a weight exceeding 22 kg Example Below is an example of how a weight specification is presented CAUTION The transformer weighs 55 kg All lifting equipment used must be sized accordingly 572 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 8 Reference information 8 6 Weig...

Page 573: ... of lifting accessories is not detailed in the activity procedure but in the instruction delivered with each piece of lifting accessories The instructions delivered with the lifting accessories should be stored for later reference Product manual OmniCore C30 573 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 8 Reference information 8 7 Lifting accessories and lifting instruc...

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Page 575: ...ructions given in the related product manuals must be strictly followed If there are any problems contact your local ABB for support L2 spare parts To replace the L2 parts require specialized training and might need special tools Only ABB field service personnel or qualified personnel trained by ABB can replace L2 parts Continues on next page Product manual OmniCore C30 575 3HAC060860 001 Revision...

Page 576: ...9 X20 PC STAT MS AS1 GS1 AS2 GS2 ES1 ES2 MON AC PS PC HMI EP ESOUT1 ESOUT2 xx1800000824 Spare part level Type Description Spare part num ber L1 Harness TPU connection 3HAC058870 001 A L1 Mating connect or for robot sig nal exchange proxy Harness Short circuit connector 3HAC065107 001 B L1 Harness Mains connection Harness Power input single phase 3HAC058827 001 C Continues on next page 576 Product ...

Page 577: ...93 001 D F E G xx1800000833 Spare part level Type Description Spare part num ber L1 DSQC 668 Axis Computer 3HAC029157 001 E L1 DSQC3035 Power supply 3HAC071301 001 F Continues on next page Product manual OmniCore C30 577 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 9 Spare parts 9 1 Controller parts Continued ...

Page 578: ...001 G H xx1800000834 Spare part level Type Description Spare part num ber L1 Main computer module assembly 3HAC063061 001 H Continues on next page 578 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 9 Spare parts 9 1 Controller parts Continued ...

Page 579: ...iption Spare part num ber L1 DSQC3041 Drive 3HAC063913 001 A L1 DSQC3057 Drive for IRB14050 controller 3HAC063028 001 B Continues on next page Product manual OmniCore C30 579 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 9 Spare parts 9 1 1 Controller system parts ...

Page 580: ...52 001 A L1 DSQC3028 Power unit for IRB 14050 controller 3HAC059135 001 B L1 DSQC3083 Power unit for CRB 15000 controller 3HAC072227 001 C Continues on next page 580 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 9 Spare parts 9 1 1 Controller system parts Continued ...

Page 581: ...part level Type Description Spare part num ber L1 Harness Motors power LV 6 axis 3HAC059527 001 A L1 Only used for IRB 14050 con troller Harness Motors power ULV 7 axis 3HAC065688 001 B L1 Only used for CRB 15000 controller Harness Motors power ULV 3HAC073522 001 C Product manual OmniCore C30 581 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 9 Spare parts 9 1 1 Controller s...

Page 582: ...ility ETHERNET SWITCH X18 WAN LAN MGMT X19 X20 PC STAT MS AS1 GS1 AS2 GS2 ES1 ES2 MON AC PS PC HMI EP ESOUT1 ESOUT2 xx1800000828 Spare part level Type Description Spare part num ber L1 Connected Services 3G 3013 3 baseline 3HAC060960 001 A L1 Magnetic roof antenna 3G baseline 3HAC028459 001 B Continues on next page 582 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB A...

Page 583: ...962 001 C L1 Magnetic roof antenna WiFi option 3HAC059424 001 D L1 DSQC1041 Connected Services Wired 3013 1 option 3HAC061701 001 E L1 Sim card 3HAC066742 001 Product manual OmniCore C30 583 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 9 Spare parts 9 1 2 Logic parts Continued ...

Page 584: ... ESOUT1 ESOUT2 xx1800000829 Spare part level Type Description Spare part num ber L1 Ethernet Extension unit slot cover baseline 3HAC065126 001 A L1 Ethernet Extension switch 3014 1 option 3HAC059187 001 B Power supply device A xx1800001146 Continues on next page 584 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 9 Spare parts 9 1 3 Application par...

Page 585: ...A L1 Scalable I O Digital base 3032 1 option i 3HAC058663 001 B L1 Connectors digital base add on 3HAC060919 001 C L1 DSQC1031 Digital add on 3033 2 Add on 3HAC058664 001 D L1 DSQC1032 Analog add on 3034 2 Add on 3HAC058665 001 E L1 Connectors I O Analog Add on 3HAC060925 001 L1 DSQC1033 Relay add on 3035 2 Add on 3HAC058666 001 F L1 Connectors I O Relay 3HAC060926 001 Add on i Select 3HAC064092 0...

Page 586: ...Description Spare part num ber L1 DSQC1042 Extended safety 3HAC062908 001 L1 Connectors Safety I O 3HAC069538 001 586 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 9 Spare parts 9 1 3 Application parts Continued ...

Page 587: ...num ber L1 Small fan 3HAC063917 001 A L1 Standard fan 3HAC059214 001 B L1 Used for IRB 14050 and CRB 15000 control lers Small fan 3HAC077006 001 C Continues on next page Product manual OmniCore C30 587 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 9 Spare parts 9 1 4 Cabinet parts ...

Page 588: ...MT X19 X20 PC STAT MS AS1 GS1 AS2 GS2 ES1 ES2 MON AC PS PC HMI EP ESOUT1 ESOUT2 xx1800000831 Spare part level Type Description Spare part num ber L1 Harness DeviceNet Harness 24V ext cover plate baseline 3HAC063601 001 A L1 DSQC1004 Harness DeviceNet connection op tion 3HAC062150 001 B L1 Mating CONN for IP20 Devi ceNet connect or Connector assembly Single row fe male option 3HAC064901 001 C 588 P...

Page 589: ...re part num ber L1 Harness Single SMB connection 3HAC068537 001 A L1 Harness Double SMB connection option 3HAC067490 001 B Customer flange interface CFI A X14 X15 I O X17 X45 X0 Q0 X4 X2 X3 X1 PC PWR PC HDD ABB Ability ETHERNET SWITCH X18 WAN LAN MGMT X19 X20 PC STAT MS AS1 GS1 AS2 GS2 ES1 ES2 MON AC PS PC HMI EP ESOUT1 ESOUT2 xx2000002430 Continues on next page Product manual OmniCore C30 589 3HA...

Page 590: ...S1 GS1 AS2 GS2 ES1 ES2 ESOUT1 ESOUT2 MON AC PS PC HMI EP xx1800000832 Spare part level Type Description Spare part num ber L1 Harness DeviceNet Harness 24V ext cover plate baseline 3HAC063601 001 A L1 Harness 24V_Process output option 3HAC060965 001 B L1 Connector Single row female option 3HAC064743 001 C Continues on next page 590 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 20...

Page 591: ... L1 Fieldbus slot cover baseline 3HAC062390 001 A L1 DSQC1004 DeviceNet Slave Fieldbus adaptor 3030 1 option 3HAC045973 001 B Additional spare parts A xx1800001153 Spare part level Type Description Spare part num ber L1 DSQC2000 Conveyor tracker module 3103 1 3HNA027579 001 A L1 CONNECTOR KIT DSQC2000 3HNA029345 001 Product manual OmniCore C30 591 3HAC060860 001 Revision P Copyright 2019 2022 ABB ...

Page 592: ...Harness K2 X4 A1 X9 Harness 24_SYS_DRV 3HAC064020 001 C L1 Harness A1 X6 A1 X7 T2 T5 Harness AC input of power supply 3HAC061099 001 D L1 Harness K2 X17 Cooling Harness 24_Cooling 3HAC059271 001 E L1 Harness K2 X1 T2 X2 Harness 24_Trunk 3HAC061097 001 F L1 Harness K5 1 X5 Ad apter Harness Ethernet with Mini IO 3HAC064092 001 G Continues on next page 592 Product manual OmniCore C30 3HAC060860 001 R...

Page 593: ...01 A L1 Harness A1 X5 T4 X1 Harness 24_SYS_DRV 3HAC064389 001 B L1 Harness T4 X3 A1 X12 Harness EtherCAT 3HAC059894 001 C L1 Only used for IRB 14050 con troller Harness DC BUS 3HAC063967 001 D Continues on next page Product manual OmniCore C30 593 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 9 Spare parts 9 1 6 Cables Continued ...

Page 594: ...re part num ber L1 Harness X107 A1 X6 Harness 24_Trunk extension 3HAC073524 001 Only used for CRB 15000 controller Cables on the ABB Ability Connected Services unit A xx1900000875 Spare part level Type Description Spare part num ber L1 Harness A2 X5 K7 X2 Harness Ethernet with Mini IO 3HAC061136 001 A Continues on next page 594 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2...

Page 595: ... Spare part num ber L1 Harness K2 X2 K4 X8 A2 X1 Harness 24_PC 3HAC064091 001 A L1 Harness K2 X12 K3 X6 K3 X7 Harness dual channel safety 3HAC059273 001 B Product manual OmniCore C30 595 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 9 Spare parts 9 1 6 Cables Continued ...

Page 596: ... DSQC3060 FlexPendant 3HAC064211 001 A L1 FlexPendant Holder w t E stop cover 3HAC064927 001 B L1 Power cable cover 3HAC065401 001 C L1 Joystick guard 3HAC065408 001 D L1 FlexPendant power cable 3 m 3HAC064448 002 E L1 FlexPendant power cable 10 m 3HAC064448 001 L1 Fasten strip 3HAC065419 001 F 596 Product manual OmniCore C30 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 9 ...

Page 597: ...able length L1 3HAC061139 001 Power cable 3 m L1 3HAC061139 002 Power cable 7 m L1 3HAC061139 003 Power cable 15 m Power cables IRB 14050 Power cable level Article number Power cable length L1 3HAC061139 001 Power cable 3 m L1 3HAC061139 002 Power cable 7 m Floor cables IRB 360 The floor cable contains the power cable and signal cable Power cable level Article number Power cable length L1 3HAC0629...

Page 598: ...7446 002 Signal cable shielded 7 m L1 3HAC067446 003 Signal cable shielded 15 m Signal cables IRB 1200 Singal cable level Article number Singal cable length L1 3HAC080671 001 3 m L1 3HAC080671 002 7 m L1 3HAC080671 003 15 m Signal cables IRB 14050 Singal cable level Article number Singal cable length L1 3HAC067446 001 Signal cable shielded 3 m L1 3HAC067446 002 Signal cable shielded 7 m 598 Produc...

Page 599: ...C067449 003 15 m CP CS cables CRB 1100 CP CS cable level Article number CP CS cable length L1 3HAC078069 001 3 m with lamp unit cabling L1 3HAC078069 002 7 m with lamp unit cabling L1 3HAC078069 003 15 m with lamp unit cabling Product manual OmniCore C30 599 3HAC060860 001 Revision P Copyright 2019 2022 ABB All rights reserved 9 Spare parts 9 3 2 Customer cables CP CS connectors option ...

Page 600: ...le length L1 3HAC077020 001 7 m with lead through device cabling Ethernet floor cables IRB 14050 One end is RJ45 and auxiliary 24V DC power connector59 for electronics inside IRB14050 one end is M12 A code 8 pin Eth Ethernet floor cable level Article number Ethernet floor cable length L1 3HAC063855 001 3 m L1 3HAC063855 002 7 m 59 The auxiliary 24V DC power connector should be connected to X19 on ...

Page 601: ...aching FlexPendant 100 DeviceNet installing 168 dimensions 40 disconnecting FlexPendant 100 disposal of storage media 563 double SMB harness installing 136 drive unit LED 530 replacing 373 E earth fault protection 97 emergency stop 23 function test 212 emergency stops 25 enabling device 26 function test 214 EN ISO 13849 1 16 environmental information 564 ESD damage elimination 47 sensitive equipme...

Page 602: ...function test 215 MTTFD 16 45 N national regulations 30 network security 49 noise 525 normal operation mode 523 O open source software OSS 50 operating conditions 41 operating mode automatic mode 29 function test 213 manual full speed mode 27 manual mode 27 manual reduced speed 27 optional power supply installing 152 original spare parts 15 P path accuracy 525 pedestal installed on pedestal 30 per...

Page 603: ...ls in manual 18 safety standards 568 scalable I O 135 connectors 120 installing 141 replacing 308 scalable I O external 135 scalable I O internal 135 signals safety 18 silent fan 81 sim card replacing 299 software licenses 50 standards 568 ANSI 568 CAN 568 start controller 83 steel disposal 564 stop category 0 23 stop category 1 23 stops overview 23 storage conditions 40 switch Ethernet Extension ...

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Page 606: ...7 22 87 2000 ABB Engineering Shanghai Ltd Robotics Discrete Automation No 4528 Kangxin Highway PuDong New District SHANGHAI 201319 China Telephone 86 21 6105 6666 ABB Inc Robotics Discrete Automation 1250 Brown Road Auburn Hills MI 48326 USA Telephone 1 248 391 9000 abb com robotics 3HAC060860 001 Rev P en Copyright 2019 2022 ABB All rights reserved Specifications subject to change without notice ...

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