ABB AC 800F Mounting And Installation Instructions Manual Download

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Mounting and Installation Instructions

Fig. 4-17

Connecting and grounding the AUI cable.........................................................................4-34

Fig. 4-18

Installing a 10BaseT network with 2 nodes ......................................................................4-35

Fig. 4-19

Cabling a 10BaseT network with 4 nodes ........................................................................4-36

Fig. 4-20

Cabling a 10BaseT network with 3 nodes ........................................................................4-37

Fig. 4-21

Installing a 10BaseFL network (fiber optic cable).............................................................4-38

Fig. 4-22

Cabling a 10BaseFL network with 3 nodes ......................................................................4-41

Fig. 4-23

10BaseFL cable link .........................................................................................................4-42

Fig. 4-24

Point-to-point connection with splice boxes......................................................................4-43

Fig. 4-25

Redundant 10BaseFL cabling, case 1..............................................................................4-46

Fig. 4-26

Redundant 10BaseFL cabling, case 2..............................................................................4-47

Fig. 4-27

Protective separation via Ethernet, 1st way .....................................................................4-48

Fig. 4-28

Protective separation via Ethernet, 2nd way ....................................................................4-49

Fig. 4-29

Propagation delay calculation for an installation, example...............................................4-51

Fig. 4-30

Mixed network ..................................................................................................................4-53

Fig. 4-31

Coupling via a repeater ....................................................................................................4-54

Fig. 4-32

Large system with max. possible transmission distances ................................................4-55

Fig. 4-33

Cabling AC 800F for operation in redundancy mode .......................................................4-56

Fig. 4-34

FI 830F connector pin assignment ...................................................................................4-57

Fig. 4-35

Profibus connector, internal circuitry ................................................................................4-59

Fig. 4-36

Cabling FI 830F ................................................................................................................4-60

Fig. 4-37

FI 830F bus termination....................................................................................................4-60

Fig. 4-38

Grounding FI 830F ...........................................................................................................4-61

Fig. 4-39

Profibus connector with ferrite-type RFI suppressor, example.......................................4-62

Fig. 4-40

Profibus master redundancy.............................................................................................4-64

Fig. 4-41

Connector pin assignment of RLM 01 ..............................................................................4-66

Fig. 4-42

Line redundancy ...............................................................................................................4-66

Fig. 4-43

Block diagram LD 800P....................................................................................................4-67

Fig. 4-44

Connection diagram LD 800P ..........................................................................................4-68

Fig.4-45

Connection diagram for redundancy operation with LD 800P ..........................................4-69

Fig. 4-46

FI 820F connector pin assignment ...................................................................................4-70

Fig. 4-47

FI 820F internal termination..............................................................................................4-71

Fig. 4-48

CAN cable TK 821F with terminal block TB 870F ............................................................4-71

Fig. 4-49

Cabling FI 820F via RS232 interface, channel 0 ..............................................................4-73

Fig. 4-50

Cabling FI 820F via RS422 interface on channel 0 ..........................................................4-75

Fig. 4-51

Internal RS422 termination of FI 820F .............................................................................4-76

Fig. 4-52

Activating the termination on the terminal block TB 870F ................................................4-76

Fig. 4-53

External termination with external supply .........................................................................4-77

Fig. 4-54

Terminating voltage from external 5 V power supply .......................................................4-77

Fig. 4-55

Cabling FI 820F via RS485 interface, case 1 ...................................................................4-79

Fig. 4-56

Internal RS485 termination...............................................................................................4-80

Fig. 4-57

Activating the termination on the terminal block TB 870F ................................................4-80

Fig. 4-58

External termination with external supply .........................................................................4-81

Fig. 4-59

Terminating voltage from external 5 V power supply .......................................................4-81

Fig. 4-60

Cabling FI 820F via RS485 interface, case 2 ...................................................................4-82

Fig. 4-61

Redundant cabling of two FI 820F via RS232 interfaces .................................................4-84

Fig. 4-62

Redundant cabling of two FI 820F via RS422 interfaces, using channel 0 ......................4-85

Fig. 4-63

Redundant cabling of FI 820F via RS485 interface..........................................................4-87

Fig. 4-64

FI 810F connector pin assignment ..................................................................................4-89

Summary of Contents for AC 800F

Page 1: ... PROCESS AUTOMATION Freelance 2019 Mounting and Installation Instructions AC 800F Controller ...

Page 2: ......

Page 3: ...Document Number 3BDD012501 111 Revision A Release December 2018 PROCESS AUTOMATION Freelance 2019 Mounting and Installation Instructions AC 800F Controller ...

Page 4: ...on measures encryption of data installation of antivirus pro grams and so on to protect the system its products and networks against security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB verifies the function of released products and updates However system product owners are ultimately respon sible to ensure that any system update including bu...

Page 5: ...wer supply module SA 811F 3 14 3 3 3 Mounting power supply module SD 802F 3 17 3 3 4 Mounting power supply module SD 812F 3 20 3 3 5 MMounting Ethernet modules 3 23 3 3 6 Mounting fieldbus modules 3 32 3 3 7 Covering empty slots with caps dummy panels 3 35 3 4 Putting on cable shields 3 36 4 Cabling the AC 800F 4 1 4 1 Cabling the power supply module 4 1 4 1 1 Power supply module SA 801F 115 230 V...

Page 6: ...4 2 10 5 Redundant 10BaseFL cable link 4 45 4 2 10 6 Protective separation via 10BaseFL 4 48 4 2 10 7 Max permissible network length with 10BaseFL cable 4 50 4 2 11 Mixed networks 4 53 4 2 12 Coupling cable segments via repeaters 4 54 4 2 13 Cabling AC 800F for operation in redundancy mode 4 56 4 3 Cabling the fieldbus modules 4 57 4 3 1 Cabling Profibus module FI 830F 4 57 4 3 1 1 Connecting the ...

Page 7: ...5 19 5 3 2 Switching on the supply voltage 5 21 5 3 3 Status indicators of the power supply module 5 22 5 3 4 Startup behavior 5 26 5 4 Diagnosing the AC 800F 5 29 5 4 1 Starting and setting up the MS Windows NT 4 0 and MS Windows 2000 terminal emulation 5 30 5 4 2 Hardware self test 5 32 5 4 3 Messages of the hardware error memory 5 33 5 4 4 Configuring the Boot Loader 5 34 5 4 5 Diagnosing the A...

Page 8: ...odule EI 813F 6 36 6 7 1 Concept 6 36 6 7 2 Hardware structure 6 38 6 7 3 Operating elements 6 40 6 7 4 Technical data 6 42 7 Functional Description of the Fieldbus Modules 7 1 7 1 General 7 1 7 2 Profibus module FI 830F 7 8 7 2 1 Concept 7 9 7 2 2 Hardware structure 7 10 7 2 3 Technical data 7 12 7 2 3 1 Transmission technology 7 14 7 2 3 2 Cable parameters 7 15 7 2 4 Installation instructions 7 ...

Page 9: ... 15 8 3 1 DCF77 radio clock 8 15 8 3 2 Radio clock deliverables 8 15 8 3 3 Setting the radio clock 8 16 8 3 4 Connecting the radio clock to the AC 800F 8 17 8 3 5 Diagnosing a AC 800F with radio clock 8 18 8 4 Connecting the GPS satellite radio clock to the AC 800F 8 18 8 4 1 GPS satellite radio clock 6841 8 18 8 4 2 Functional principle of the GPS satellite radio clock 8 19 8 4 3 GPS satellite ra...

Page 10: ...nal assignment of the Ethernet modules 11 3 11 2 1 Terminal assignment of EI 801F 11 3 11 2 2 Terminal assignment of EI 811F 11 3 11 2 3 Terminal assignment of EI 802F 11 3 11 2 4 Terminal assignment of EI 812F 11 4 11 2 5 Terminal assignment of EI 803F 11 4 11 2 6 Terminal assignment of EI 813F 11 4 11 3 Terminal assignment of the fieldbus modules 11 5 11 3 1 Terminal assignment of FI 840F 11 5 1...

Page 11: ... address 3 26 Fig 3 13 Standard setting 3 27 Fig 3 14 Special setting 3 28 Fig 3 15 Redundancy case standard setting 3 29 Fig 3 16 Redundancy case special setting 3 30 Fig 3 17 Applying the communication cable 3 37 4 Cabling the AC 800F Page Fig 4 1 Cabling power supply module SA 801F 4 1 Fig 4 2 Laying cables of power supply module SA 801F 4 2 Fig 4 3 Cabling power supply module SA 811F 4 3 Fig 4...

Page 12: ...ample 4 62 Fig 4 40 Profibus master redundancy 4 64 Fig 4 41 Connector pin assignment of RLM 01 4 66 Fig 4 42 Line redundancy 4 66 Fig 4 43 Block diagram LD 800P 4 67 Fig 4 44 Connection diagram LD 800P 4 68 Fig 4 45 Connection diagram for redundancy operation with LD 800P 4 69 Fig 4 46 FI 820F connector pin assignment 4 70 Fig 4 47 FI 820F internal termination 4 71 Fig 4 48 CAN cable TK 821F with...

Page 13: ...nment of AC mains connector 5 3 Fig 5 3 Pin assignment of diagnostic connector 5 3 Fig 5 4 Block diagram of power supply module SA 811F 5 5 Fig 5 5 Pin assignment of AC mains connector 5 5 Fig 5 6 Pin assignment of diagnostic connector 5 5 Fig 5 7 Block diagram of power supply module SD 802F 5 7 Fig 5 8 Pin assignment of DC mains connector 5 7 Fig 5 9 Pin assignment of diagnostic connector 5 8 Fig...

Page 14: ...dule block diagram 6 31 Fig 6 16 10BaseT module connector pin assignment 6 31 Fig 6 17 10BaseT module coding switch 6 33 Fig 6 18 10BaseT module block diagram 6 39 Fig 6 19 10BaseT module connector pin assignment 6 39 Fig 6 20 10BaseT module coding switch 6 40 7 Functional Description of the Fieldbus Modules Page Fig 7 1 Locking the module slide lock 7 4 Fig 7 2 Unlocking the module slide lock 7 5...

Page 15: ...e dimensions 8 20 9 Technical Data of the AC 800F Page Fig 9 1 Max relative humidity 9 1 10 Approvals Certificates Page Fig 10 1 ISO 9001 10 1 Fig 10 2 ISO 9001 10 2 Fig 10 3 ISO 9000 10 3 Fig 10 4 ISO 9000 10 4 Fig 10 5 CE certificate page 1 10 5 Fig 10 6 CE certificate page 2 10 6 Fig 10 7 CE certificate page 3 10 7 Fig 10 8 CE certificate supplement 10 8 Fig 10 9 CSA certificate page 1 10 9 Fig...

Page 16: ... 7 Terminal assignment mains plug SD 812F 11 2 Fig 11 8 Terminal assignment diagnostic plug SD 812F 11 2 Fig 11 9 10Base2 terminal assignment EI 801F 11 3 Fig 11 10 10Base2 terminal assignment EI 811F 11 3 Fig 11 11 Terminal assignment AUI socket EI 802F 11 3 Fig 11 12 Terminal assignment AUI socket EI 812F 11 4 Fig 11 13 Terminal assignment Ethernet TP EI 803F 11 4 Fig 11 14 Terminal assignment E...

Page 17: ... fieldbuses into the Freelance 2000 system the configuration was in the center of interest As a result the entire system from the operator station down to the fieldbus device on the lowest level can be configured with the Control Builder F No external configuration tools are needed for the fieldbuses and fieldbus devices used Control Builder F is also compatible for use with the Freelance 2000 sys...

Page 18: ...ers the operator stations the engineering station and the process stations via coaxial or fiber optic cables The CAN bus connects the central unit to the I O units It is used to transmit the input output values from the AC 800F to the I O modules For this purpose the AC 800F is equipped with CAN module FI 810F Modbus connects subsystems e g balances bar code readers etc to the system preferably vi...

Page 19: ...ailable on request See also our Intranet pages or contact the ABB customer service A maximum of two printers for message and report printing can be connected The operator station is usable for configuring and commissioning as well provided that the Control Builder F engineering software has been installed This manual describes how to mount install and use the AC 800F In most of the application and...

Page 20: ...odule for redundant 24 V DC input voltages SD 812F a power supply module for redundant 24 V DC input voltages with high output power for powering PM 803F Ethernet modules EI 801F 10Base2 module Cheapernet for thin coaxial cables Contains battery holder for optional lithium battery for buffering the memory for the CPU board PM 802F EI 802F AUI module for connecting transceivers for 10Base5 10Base2 ...

Page 21: ...s modules FI 810F CAN module 3 channels available protocols proprietary ABB CAN Protocol for use with Freelance 2000 system other protocols under preparation FI 820F Serial module 2 channels available protocols MODBUS Sartorius balance protocol other protocols under preparation FI 830F Profibus module for direct connection of Profibus field devices FI 840F High speed Ethernet fieldbus connection F...

Page 22: ...n output via the fieldbus modules and transferred to the fieldbus devices Fig 1 3 shows the AC 800F with the maximum possible number of I O units connected to it Thanks to its CAN module FI 810F the AC 800F can use the Freelance 2000 I O units The process station bus links the I O units to the AC 800F A maximum of five I O units can be connected to the CAN module When the AC 800F is fully equipped...

Page 23: ...evices connected to it Control Builder F is designed for easy commissioning of the Profibus DP fieldbus devices You can either use the device data file coming with your devices the new FDT method or the generic Profibus Slave Function Block within Control Builder F Control Builder F can be used for configuring the bus and all devices connected to it No external configuration tool or external confi...

Page 24: ...nnected to the Ethernet bus of the AC 800F via an external link device FIO 100 Control Builder F can be used for configuring the bus and all devices connected to it No external configuration tool or external configuration programs are required For details on technical data and system architecture refer to Freelance 2000 mounting and installation instructions Rack based system Automation system Fre...

Page 25: ...sive or conductive substances Avoid electrostatic discharge to contacts the CPU board Use a grounded wrist strap or touch the housing to discharge Do not touch any parts inside the housing No adjustment inside the housing required Do not insert any objects into the AC 800F ...

Page 26: ... Prior to first commissioning submit the modules to the specified operating temperature for a least 30 minutes and only then switch them on Do not obstruct the air vents Do not plug in or remove the power supply module or the Ethernet modules when live Plugging removal under power is only permissible for fieldbus modules ...

Page 27: ...2 AC 800F Precautions 2 3 Only hand tighten the module screws If bayonet locks are used lock by quarter turn Fasten connectors and modules with screws Observe the warnings ...

Page 28: ...ons 2 4 2 1 Routine maintenance and cleaning Clean dry Do not use moist or wet cloths Cleaning interval depending on dirt accumulation e g weekly Do not use scratchy or sharp edged tools for cleaning Observe the warnings ...

Page 29: ...requirements in terms of vibration resistance or for operation outside a cabinet special mounting material has to be installed Prior to mounting the modules some basic setup actions like setting the IP address on Ethernet modules have to be made Then the modules can be plugged in the housing and cabled properly Scope of delivery 1 basic unit consisting of the pre assembled housing the CPU board th...

Page 30: ...5 EN 50022 profile or directly to the wall using mounting material RW 856F Figure 3 1 shows the AC 800F dimensions without connected cables connectors and strain relief contact ledge The AC 800F housing is 239 mm 9 4 or 42 part units wide and 161 mm 6 34 or 3 6 HU high without contact ledge The overall height with strain relief contact ledge is 202 mm 7 95 or 4 54 HU The mounting depth is 164 mm 6...

Page 31: ...witch box mounting Two AC 800F can be mounted side by side without requiring a new frame or a modified cabinet Figure 3 3 shows as an example how to mount a DRA 02 rack with a DPW 01 power supply of the Freelance 2000 system together with 2 AC 800F in a cabinet Horizontal DIN TS35 EN 50022 top hat rails are needed for the AC 800F and the power supply The devices then simply have to be attached to ...

Page 32: ...ed No doors at the cabinet back When using the AC 800F together with systems from other vendors additionally observe the mounting and installation instructions for these systems Fig 3 3 Cabinet mounting Risk of overheating Minimum spacing above and below AC 800F is 150 mm 3 375 HU Maximum temperature at the AC 800F bottom side air intake 60 C Keep air vents open Do not impair air flow ...

Page 33: ...3 1 2 1 Improved air circulation Figure 3 4 shows the air flow in a cabinet with one Freelance 2000 rack and one AC 800F The air flow passes through all racks and is heated while ascending Fig 3 4 Air flow without air deflectors ...

Page 34: ...ect can be avoided by using air deflectors DSU 65 Fig 3 5 Fig 3 5 Air deflector DSU 65 Figure 3 6 shows the improved air circulation Make sure that the cabinet is provided with the appropriate air inlets and outlets Fig 3 6 Air flow with air deflectors ...

Page 35: ...clamping spring Fig 3 7 Hook AC 800F on top hat rail Let AC 800F snap in Release clamping spring Done Fig 3 8 AC 800F snaps in Risk of overheating Minimum spacing above and below 150 mm 3 375 HU Maximum temperature at the AC 800F bottom side air intake 60 C Keep air vents open Do not impair air flow through AC 800F If the device is mounted outside a cabinet the special contact ledge RW 855F must b...

Page 36: ...00F to a wall mounted rail several other devices can be placed on the same rail Select the appropriate pegs depending on the wall material and fasten the rail with two 6 60 mm screws as described in Section 3 1 3 Fig 3 9 Wall mounting on top hat rail Risk of overheating Minimum spacing above and below 150 mm 3 375 HU Max temperature at the AC 800F bottom side air intake 60 C Keep air vents open Do...

Page 37: ...al material like mounting rails First mount the two mounting profiles of the RW 856F mounting kit to the back of the housing Use the screws coming with the mounting profiles Then choose the appropriate pegs and screws depending on the wall material to which the device is mounted Fasten the mounting profiles to the wall with 4 screws Risk of overheating Minimum spacing above and below 150 mm 3 375 ...

Page 38: ...l other modules with earth potential If the functional grounding is not done or is not sufficient the RFI suppression and EMI RFI shielding of the system cannot be guaranteed When making the functional grounding observe the following rules Select shortest way to connector Ensure good conductivity use bright metal surfaces without varnish Use a woven wire grounding strap with a total cross sectiona...

Page 39: ...erating elements for the CPU board Additionally a diagnostic terminal or PC can be connected here The input power for supplying the power supply module can be taken from any AC mains with a voltage between 115 and 230 V AC SA 801F is a wide range power supply and does not require any adjustment to the respective mains voltage Do not work under power When working on the power supply module always m...

Page 40: ...f switch Don t undo the screws First switch off power Use slot P for the power supply module Use an appropriate tool to slide the lock to the right hand side until the screw head is completely accessible and the Lock inscription is no longer visible Insert the power supply module into the guiding grooves of slot P and slide it in ...

Page 41: ...g such locks a quarter turn clockwise will do to fasten the module Do not work under power Switch off using external switch or safety cutout Do not use the connector as an on off switch Connect mains cable TK 807F open end or TK 808F European connector plug Fasten screw by turning clockwise Only hand tighten the screws Push slide lock to the left hand side until it snaps in Done Do not use the pow...

Page 42: ...e CPU board Additionally a diagnostic terminal or PC can be connected here The input power for supplying the power supply module can be taken from any AC mains with a voltage between 115 and 230 V AC SA 811F is a wide range power supply and does not require any adjustment to the respective mains voltage Do not work under power When working on the power supply module always make sure that it is not...

Page 43: ...f switch Don t undo the screws First switch off power Use slot P for the power supply module Use an appropriate tool to slide the lock to the right hand side until the screw head is completely accessible and the Lock inscription is no longer visible Insert the power supply module into the guiding grooves of slot P and slide it in ...

Page 44: ...g such locks a quarter turn clockwise will do to fasten the module Do not work under power Switch off using external switch or safety cutout Do not use the connector as an on off switch Connect mains cable TK 807F open end or TK 808F European connector plug Fasten screw by turning clockwise Only hand tighten the screws Push slide lock to the left hand side until it snaps in Done Do not use the pow...

Page 45: ...ply module carries the indicators and operating elements for the CPU board Additionally a diagnostic terminal or PC can be connected here The input power for supplying the power supply module can be taken from any DC mains with a voltage between 19 2 and 32 5 V DC Do not work under power When mounting the power supply module always make sure that it is not under power Disconnect it from the mains ...

Page 46: ...f switch Don t undo the screws First switch off power Use slot P for the power supply module Use an appropriate tool to slide the lock to the right hand side until the screw head is completely accessible and the Lock inscription is no longer visible Insert the power supply module into the guiding grooves of slot P and slide it in ...

Page 47: ...a quarter turn clockwise will do to fasten the module Do not work under power Switch off using external switch or safety cutout Do not use the connector as an on off switch Connect one or two mains cables TK 802F open end Fasten screw by turning clockwise Only hand tighten the screw Always protect unused connections with a dummy connector Do not use the power supply with untightened screws Push sl...

Page 48: ...dule carries the indicators and operating elements for the CPU board Additionally a diagnostic terminal or PC can be connected here The input power for supplying the power supply module can be taken from any DC mains with a voltage between 19 2 and 32 5 V DC Do not work under power When mounting the power supply module always make sure that it is not under power Disconnect it from the mains by unp...

Page 49: ...f switch Don t undo the screws First switch off power Use slot P for the power supply module Use an appropriate tool to slide the lock to the right hand side until the screw head is completely accessible and the Lock inscription is no longer visible Insert the power supply module into the guiding grooves of slot P and slide it in ...

Page 50: ...a quarter turn clockwise will do to fasten the module Do not work under power Switch off using external switch or safety cutout Do not use the connector as an on off switch Connect one or two mains cables TK 802F open end Fasten screw by turning clockwise Only hand tighten the screw Always protect unused connections with a dummy connector Do not use the power supply with untightened screws Push sl...

Page 51: ...ng and with only few nodes connected via 10Base2 F connectors Refer to Section 4 2 for details AUI module EI 802F Using an AUI Attachment Unit Interface provides more flexibility in terms of the usable cable structure All Ethernet compatible structures are possible depending on the type of directly connected transceiver 10BaseT module EI 803F The 10BaseT twisted pair standard uses twisted pair cab...

Page 52: ... module EI 812F Using an AUI Attachment Unit Interface provides more flexibility in terms of the usable cable structure All Ethernet compatible structures are possible depending on the type of directly connected transceiver 10BaseT module EI 813F The 10BaseT twisted pair standard uses twisted pair cables A star type bus topology is used Possible applications are short distance networks not between...

Page 53: ...le applications are networks over short distances within one building with many nodes 10BaseFL This standard describes the use of fiber optic cables It ensures high immunity to interference and a protective separation of the nodes from other circuits To be used for links between buildings or over long distances Refer to Section 4 2 4 for details Plug Ethernet modules in E slots only The AC 800F sl...

Page 54: ...00F are used on the same system bus and any other nodes connected to the same bus are in accordance with the IP address conventions described below and the respective Ethernet module is plugged in slot E1 or E2 Set the coding switch of the first AC 800F to 1 and increase by one for each additional AC 800F From the tenth AC 800F on use A E Do not use 0 and F What is stated above does not apply to c...

Page 55: ...nterchange data If however data are to be transferred between systems this must be configured under Control Builder F Then the data exchange will take place via write and read utilities The time will be synchronized for all AC 800F and process stations independent of the system to which they belong Fig 3 13 Standard setting ...

Page 56: ...he respective Ethernet module is plugged in slot E1 or E2 In this case set the coding switches of all Ethernet modules working in this network to position 0 It is however possible to set the IP address as described for the standard case for up to 14 Ethernet modules Set coding switches on all AC 800F Ethernet modules to position 0 Fig 3 14 Special setting In the commissioning phase of the AC 800F ...

Page 57: ...he operator level The instructions for setting up the module in the standard or special case apply to this module as well The second Ethernet module slot E2 is connected to the redundant AC 800F In this case the coding switch on the Ethernet module must be set to position F Set the coding switch of the Ethernet module in slot E2 to position F Fig 3 15 Redundancy case standard setting ...

Page 58: ...commissioning phase of the AC 800F an individual IP address has to be set for every station on the system bus Refer to Section 5 4 for details Contact your network administrator for these IP addresses Push the slide lock to the right hand side until the screw head is accessible ...

Page 59: ...the bottom Slightly push in the module screws using a screw driver and turn clockwise Only hand tighten the screws Alternatively bayonet locks are available When using such locks a quarter turn clockwise will do to fasten the module Check for correct seat and if the connector snaps in the CPU board Push slide lock to the left hand side until it snaps in Done ...

Page 60: ...station Serial module FI 820F for connecting intelligent field instruments with serial interface The field instruments can be connected via RS232 RS422 or RS485 as required Communication can be realized using the Modbus protocol When using the power supply module SA 801F or SD 802F together with the CPU board PM 803F a maximum of 3 Profibus modules FI 830F can be supported Use the power supply mod...

Page 61: ...turing where decentralized peripherals DP are used FF HSE module FI 840F a high speed Ethernet module with a maximum transmission rate of 100 Mbits second It is used for rapid data exchange with local fieldbus modules based on the Fieldbus Foundation H SE technology Push the slide lock to the right hand side until the screw head is completely accessible ...

Page 62: ...bottom Slightly push in the module screws using a screw driver and turn clockwise Only hand tighten the screws Alternatively bayonet locks are available When using such locks a quarter turn clockwise will do to fasten the module Check for correct seat and if the connector snaps in the CPU board Push slide lock to the left hand side until it snaps in Done ...

Page 63: ...touched and provide for good RFI suppression and EMI RFI shielding capabilities EMC Fasten dummy panel AM 895F with screws at the top and at the bottom Slightly press in the screws and then fasten with a screw driver Turn clockwise Hand tighten the screws Alternatively bayonet locks are available When using such locks a quarter turn clockwise will do to fasten the module Done ...

Page 64: ...efore it must be replaced with the special contact ledge RW 855F when using the device outside a cabinet This contact ledge is available on special order and is already installed in factory if specified in the order Undo the screws 3 x M2 5 of the standard contact ledge Mount the special contact ledge RW 855F Use the same mounting material Although it is possible to use the AC 800F with unshielded...

Page 65: ...on the cable shield follow the instructions given below Lead the cable shield close to the connector Strip off the external cable sheath at the level of the contact ledge around 7 cm to 5 cm from connector Fasten the cables with clips in such a way that the braided shield is in tight contact with the contact ledge If several cables are fastened with the same clip make sure that all braided shields...

Page 66: ...3 Mounting the AC 800F 3 38 ...

Page 67: ...tage parts will be exposed and might be touched by the operator Connect only power supply module SA 801F to a 230 V AC or 115 V AC mains Do not connect power supply module SD 802F SD 812F with 24 V input to 115 230 V AC Otherwise it will be damaged or even destroyed Power supply module SA 801F has a protective separation and a wide range input 115 230 V AC Therefore no special adjustment is requir...

Page 68: ...115 230 V AC mains make sure that it is equipped with a SA 801F power supply module Lay the mains cable separately not too close to communication cables as seen in the following illustration Fig 4 2 Laying cables of power supply module SA 801F Power supply module SA 801F has a 115 230 V AC input and outputs a 5 V and 3 3 V voltage It suppresses mains noise acts as a buffer for up to 20 ms with a m...

Page 69: ...d might be touched by the operator Connect only power supply module SA 811F to a 230 V AC or 115 V AC mains Do not connect power supply module SD 802F SD 812F with 24 V input to 115 230 V AC Otherwise it will be damaged or even destroyed Power supply module SA 811F has a protective separation and a wide range input 115 230 V AC Therefore no special adjustment is required for adapting the unit to d...

Page 70: ...ional grounding as described in Section 3 2 When using the AC 800F on a 115 230 V AC mains make sure that it is equipped with a SA 811F power supply module Lay the mains cable separately not too close to communication cables as seen in the following illustration Fig 4 4 Laying cables of power supply module SA 811F Power supply module SA 811F has a 115 230 V AC input and outputs a 5 V and 3 3 V vol...

Page 71: ...5 230 V AC Otherwise it will be damaged or even destroyed Cable power supply module SD 802F as seen in Fig 4 5 Use the approved mains cable TK 802F for powering the unit With single power supply use either of the two connectors and protect the unused one with a dummy plug With redundant power supply connect a cable TK 802F to each of the two connectors Note that both supply inputs have the same pr...

Page 72: ...C Connection to a three phase mains via a three phase bridge rectifier is permissible However a protective separation is mandatory Lay the mains cable s separately not too close to communication cables as seen in the following illustration Fig 4 6 Laying cables of power supply module SD 802F Power supply module SD 802F has two 24 V DC inputs and outputs a 3 3 V and 5 V voltage It suppresses mains ...

Page 73: ...5 230 V AC Otherwise it will be damaged or even destroyed Cable power supply module SD 812F as seen in Fig 4 7 Use the approved mains cable TK 802F for powering the unit With single power supply use either of the two connectors and protect the unused one with a dummy plug With redundant power supply connect a cable TK 802F to each of the two connectors Note that both supply inputs have the same pr...

Page 74: ... 3 2 Rated voltage 24 V DC Permissible input voltage range 19 2 32 5 V DC Connection to a three phase mains via a three phase bridge rectifier is permissible However a protective separation is mandatory Lay the mains cable s separately not too close to communication cables as seen in the following illustration Fig 4 8 Laying cables of power supply module SD 812F Power supply module SD 812F has two...

Page 75: ...ctive separation as well or unless it is battery powered Connecting a PC laptop or ANSI terminal Cable a diagnostic PC laptop or ANSI terminal as seen in Fig 4 9 Fig 4 9 Connection via RS232 interface for diagnostics Link a serial PC interface COM1 or COM2 with the diagnostic interface via diagnostic cable The diagnostic cable is designed for connection to a serial 9 pin PC interface Use an off th...

Page 76: ...in coaxial cable Applications are short distance networks with few nodes connected via 10Base2 F connectors A network in accordance with standard 10Base5 is based on a thick coaxial cable The nodes are connected via external transceivers AUI cables link the nodes with the transceivers 10Base5 networks are used for medium size installations located in one building Usually twisted pair TP cables are...

Page 77: ...mum segment length 185 m Maximum number of nodes per segment 30 Maximum number of nodes per network 1024 Minimum spacing between two nodes 0 5 m Connection of nodes via 10Base2 F connectors Coupling of segments via repeaters possible see Section 4 2 12 Applications Networks within one building Small installations Networks with few nodes Installations with low EMI and low potential differences Inst...

Page 78: ...gment length 500 m Maximum number of nodes per segment 100 Maximum number of nodes per network 1024 Minimum spacing between two nodes 2 5 m Connection of nodes via transceivers AUI branches with a max length of 50 m are possible Coupling of segments via repeaters possible see Section 4 2 12 Applications Networks within one building Medium size installations Networks with a medium or high number of...

Page 79: ...AT 3 4 and 5 with RJ45 connector Transmission base band 10 Mbit s Max segment length 100 m Max number of nodes per segment 2 Max number of nodes per network 1024 Minimum spacing between two nodes 2 5 m Connection of nodes 2 nodes linked directly via cross cable more than 2 nodes connected via hubs and uncrossed cables Coupling of segments via repeaters possible see Section 4 2 12 Applications Netw...

Page 80: ...onnector STP CAT 5 with RJ45 connector Transmission base band 10 Mbit s Max segment length 100 m Max number of nodes per segment 2 Max number of nodes per network 1024 Minimum spacing between two nodes 2 5 m Connection of nodes 2 nodes linked directly via cross cable more than 2 nodes connected via hubs or switches and uncrossed cables Coupling of segments via repeaters possible see Section 4 2 12...

Page 81: ...able distance fiber optic cable type up to 4000 m with cable type 50 125 up to 20 km with mono mode fiber optic cable bridge required observe max deliverable length splicing may be necessary Maximum number of nodes depends on network concentrator and interface boards Minimum spacing between network concentrator and node minimum ready made cable length 1 m Connection of nodes via optical transceive...

Page 82: ...in Installations with redundant cabling The appropriate network concentrator modules also provide adapters to other transmission media e g 10BaseT 4 wire twisted pair cable 10Base5 or 10Base2 Larger networks can be achieved by coupling several segments via repeaters However the maximum possible number of repeaters is limited see Sections 4 2 11 and 4 2 12 For details on the Ethernet refer to DIN I...

Page 83: ... 4 2 12 Use a 10Base5 or 10BaseFL segment instead of several 10Base2 segments with repeaters When expanding an existing network you should consider a change to fiber optic cables As a rule fiber optic cables should be used wherever this is possible Besides a high transmission reliability these cables provide an excellent EMC With supplementary diagnostic boards in the network concentrators it is p...

Page 84: ...ength exceeded Damaged cable Sharp cable kinks 10Base2 F connectors with improper characteristic impedance Improperly connected transceiver short circuit Cable segments with improper characteristic impedance Ask for a copy of the acceptance record and keep it in your file If troubles should occur at a later time the record can help you to find out immediately if the cable characteristics have chan...

Page 85: ... requires that a 10Base2 module is plugged in slot E1 and or E2 10Base2 segments are used under the following conditions Maximum segment length 185 m Maximum number of nodes per segment 30 Minimum spacing 0 5 m Fig 4 10 Installing a 10Base2 network Applications of 10Base2 segments Installations within one building Small networks with few nodes Areas with low EMI Installations powered by a common l...

Page 86: ...nector 10Base2 Y connector or 10Base2 T connector All connectors have the same function However only 10Base2 F connectors can be used with 10Base2 module 10Base2 cable Clip TV 83xF x depending on diameter Example The following components are needed for a network with three nodes 1 dual package of terminating resistors 1 10Base2 Y connector 2 10Base2 F connectors 2 10Base2 cables 3 clips TV 83xF ...

Page 87: ...ould also connect the 10Base2 cable to ground on the PC or laptop Note that usually only industrial PCs offer this possibility Grounding the 10Base2 cable Check the cable for unwanted ground shorts before connecting it to ground In case of insufficient grounding the RFI suppression EMI RFI shielding and operational reliability of the Ethernet cannot be guaranteed Observe the safety regulations and...

Page 88: ...shield to the contact ledge on AC 800F using clip TV 83xF Fig 4 12 Grounding the 10Base2 cable 4 2 7 3 Connecting 10Base2 nodes while the system is running In many cases the engineering station is only temporarily connected to the AC 800F There are three ways to connect and disconnect the engineering station while bus operation is in progress 1 Connection via 10Base2 F connector This is the easies...

Page 89: ...f the building 2 Connection via special junction boxes If an engineering station is to be frequently connected or disconnected to from a 10Base2 network it is recommended to use a 10Base2 junction box with automatic make contact These boxes are provided with a micro switch which connects the bus through when no plug is in the socket When the plug of a new bus node is connected the node is automati...

Page 90: ...oaxial interface which otherwise would be required Connect several process stations and one engineering station using 10Base2 AUI network transceiver with 10Base2 T connector Cable the system as shown in Figure 4 14 Fig 4 14 10Base2 connection via transceiver Insert the 10Base2 AUI transceiver with the 10Base2 T connector in the network at the point where you intend to temporarily connect the engi...

Page 91: ...onsists of a crimp tool and a three step wire stripper Before first use the wire stripper has to be adjusted as described in the instructions The crimping steps are described below Required material 1 Bending restrictor 2 Crimping sleeve 3 Internal conductor 4 Housing Strip off the cable sheath Put the bending restrictor and the crimping sleeve on the cable Crimp the internal conductor Widen the b...

Page 92: ...odule is plugged in slot E1 or E2 A 10Base5 cable should be used in the following cases Maximum segment length 500 m Maximum number of transceivers per segment 100 Minimum spacing between two transceivers 2 5 m Fig 4 15 Installing a 10Base5 network Applications of 10Base5 segments are Networks within one building Medium size installations with medium to large numbers of nodes Installations with lo...

Page 93: ...need for example a 400 m 10Base5 cable there would be a surplus length of 100 m when a 500 m cable is used The following alternative solutions are possible 2 Link several standardized cables until achieving the desired length Link the following standardized cables to achieve a 400 m network cable 23 4 m 23 4 m 117 0 m 257 4 m ____________________ Sum 421 2 m The cables should be from the same manu...

Page 94: ...he following components are needed for cabling a 10Base5 segment with n nodes 10Base5 terminating resistors with external thread for network concentrator or with internal thread for cable Grounding clip 10Base5 cable 10Base5 AUI transceiver AUI cable Clip TV 83xF ...

Page 95: ...owing components are needed for a network with 3 nodes 1 10Base5 cable 2 10Base5 terminating resistors 1 Grounding clip 3 10Base5 AUI transceivers 3 AUI cables 3 clips TV 83xF Cable as shown below Fig 4 16 Cabling a 10Base5 network with 3 nodes ...

Page 96: ...mp Make sure that no contact to ground neither earth nor a conductive part of the building exists If several cable segments are connected by 10Base5 N N connectors these must also be insulated from ground If your installation has not been connected to ground as described above neither operational reliability nor RFI suppression or EMI RFI shielding can be guaranteed The terminating resistors or co...

Page 97: ...ire tap with transceiver Material Determine tap position Only attach transceivers at the marks The spacing between two marks is 2 5 m Insert the shield taps in the body Lay the cable in the slot of the body Slip the mounting clip over the body from the side ...

Page 98: ...its tightly to the cable Remove protective cap Use the drill of the 10Base5 mounting tool kit to drill a hole in the cable down to the internal conductor Thoroughly remove drilling chips to avoid short circuits Screw in the contact piece using the 10Base5 mounting tool kit ...

Page 99: ...en contact piece and shield tap With two terminating resistors the measured resistance should be 25 Ω Ω Ω Ω Error Resistance infinite The contact piece or the clip has not been tightened sufficiently Error Resistance 0 Short circuit Remove chips from drilling hole Attach transceiver to body Fasten with screws ...

Page 100: ... as described above the operational reliability RFI suppression and EMI RFI shielding is not guaranteed Do not lay the AUI cable close to power cables 4 2 8 4 Connecting and disconnecting nodes while the system is running Transceivers can be connected while the system is running However drilling chips may cause short circuits When disconnecting a node while the system is running proceed as follows...

Page 101: ...or slot E2 Maximum segment length 100 m Maximum number of nodes per segment 2 Fig 4 18 Installing a 10BaseT network with 2 nodes Applications Installations within one building Medium size installations with small or medium numbers of nodes Installations with little to medium EMI 4 2 9 2 Cabling a 10BaseT segment A single crossed twisted pair cable cross cable is required for cabling a 10BaseT segm...

Page 102: ...seT hubs are available with a different number of ports and as rail mounting units 19 rack mounting units or desktop units The cables and hubs are still under preparation Please contact your ABB customer service if you should need more information about 10BaseT cables hubs or star couplers Example The following components are needed for a network with four nodes 4 10BaseT cable not crossed 1 10Bas...

Page 103: ...ected to an already existing network 3 10BaseT cable not crossed 1 10BaseT cable crossed 1 10BaseT hub 4 fold Fig 4 20 Cabling a 10BaseT network with 3 nodes When cabling the 10BaseT network observe the following instructions Make sure to use the proper cable type crossed cable for direct connection of two nodes uncrossed cable when using a hub Do not exceed the max permissible 10BaseT cable lengt...

Page 104: ...th for 115 230 V All other models can be used as well There are two ways to connect to slot E1 or E2 of the AC 800F via a 10BaseFL transceiver to an AUI module or directly to a 10 100BaseFL module EI 806F under preparation For information about the other network concentrators see Symphony Product Catalog 4 2 10 1 General This section describes the installation of a single active network concentrat...

Page 105: ...cables Areas with high potential differences Large installations Installations where a protective separation by the network is required Cables in narrow cable ducts If cable redundancy requirements have to be met In hazardous areas Use fiber optic cables wherever this is possible to improve the operational reliability and achieve optimal EMI shielding ...

Page 106: ...a 10BaseFL transceivers The following components are needed for a network with up to 9 nodes Network concentrator with 5 9 slots incl 230 115 V power supply and power cable 10BaseFL cable 10BaseFL module 10BaseFL transceiver AUI cable Clip TV 83xF ...

Page 107: ...cribed here Ready made cables are deliverable in lengths of up to 100 m If you should need longer cables observe the information given in Sections 4 2 10 3 and 4 2 10 4 Cable the network concentrators as shown in the illustration Observe the operating instructions for the individual components Ground every AUI cable shield as described in Section 4 2 8 3 If the available mounting depth permits you...

Page 108: ...he 10BaseFL modules with the 10BaseFL transceivers as shown in the illustration Fig 4 23 10BaseFL cable link Link the 0 jack of the network concentrator with the 0 jack of the transceiver Link the 0 jack of the transceiver with the 0 jack of the network concentrator For easy distinction one cable wire is marked black 5 Link the 10BaseFL transceiver with the AUI interface of the node via the AUI ca...

Page 109: ...a point to point connection with two splice boxes Fig 4 24 Point to point connection with splice boxes Note that the fiber optic cables are normally available in a maximum length of 2000 m For longer distances an additional splice box for connecting the middle pieces or an overlength cable is required Splicing is a welding operation which must be carried out by qualified personnel only Contact the...

Page 110: ...ion and ensure lightning protection without requiring additional measures Besides the indoor cables already described above outdoor and underground cables are also available Use multi wire cable to reduce cable laying cost As already mentioned for indoor cable links multi wire cables enable additional data links in future Moreover you can change over to an unused wire in case of wire break Several...

Page 111: ...ndant fiber optic cable links can be laid between the network concentrators In this case it also recommended to use network concentrators with redundant power supplies The following parts are needed for a redundant link Network concentrator with redundant power supply 10BaseFL module AUI module AUI cable 10BaseFL cable Clip TV 83xF ...

Page 112: ... appropriate transmission power depending on the distance Observe the operating instructions for the individual components and the information given in Section 4 2 10 2 The fiber optic cable link between the two network concentrators is redundant The cables should be laid on different routes to reduce the risk that both cables are damaged at the same time If one of the two links fails the network ...

Page 113: ...ed close to the AC 800F or operator station If more than two nodes have to be linked it is recommended to use a ring topology Figure 4 26 shows as an example the redundant connection of three nodes Make sure that the AUI cable shields are grounded properly Fig 4 26 Redundant 10BaseFL cabling case 2 The fiber optic cable links form a ring Even if any of the links fails the connection between all th...

Page 114: ...pply modules SA 801F SA 811F of the AC 800F are provided with a protective separation When establishing one of the separations described below make sure that the AUI or CAN cable shields are grounded properly 1st way Fig 4 27 Protective separation via Ethernet 1st way In this case all nodes are linked via a fiber optic cable This provides for protective separation of the nodes from each other and ...

Page 115: ... are linked via 10Base2 cables and are protectively separated by their power supply modules SA 801F SA 811F The fiber optic cable provides for separation from the operator level Since the network concentrator uses the same 10Base2 cable as the AC 800F it must be a 24 V unit the 24 V supply of which must have a protective separation as well Use an external power supply with protective separation ...

Page 116: ...ents and network concentrators the maximum network length is determined in another way In this case the permissible length results from adding the propagation delays of the cables and electronic components The following rule is valid Maximum network length 4800 m Consider the longest distance in the network A propagation delay equivalent in meters is assumed for the electronic components in the si...

Page 117: ... Fig 4 29 Propagation delay calculation for an installation example In Fig 4 29 the longest signal path is from AC 800F 1 over AC 800F 2 to AC 800F 3 via the 10Base5 concentrator module the 10BaseFL concentrator module the 10BaseFL cable the 10BaseFL transceiver and the AUI cable to the operator station The numbers 1 8 marked with circles indicate the signal path and can also be found in the table...

Page 118: ...e length 10 m 10 m Sum of all cable lengths and propagation time equivalents 255 m Hence the above described network setup meets the requirement Maximum network length 4800 m When designing a network observe the following rules Maximum distance between two 10BaseFL modules 4000 m Maximum distance between 10BaseFL module and 10BaseFL transceiver 2000m Connecting more than 5 network concentrators in...

Page 119: ...ed network Two 10BaseFL cables fiber optic cables link the AC 800F with the network concentrator The fiber optic cables can be used for long distances and in environments with high EMI The network concentrator is installed near the two operator stations which are connected via a 10Base2 segment as this is only a short distance link in a low EMI environment Make sure that the AUI and 10Base2 cable ...

Page 120: ...ime Figure 4 31 shows how to couple two 10Base5 cable segments via a repeater Fig 4 31 Coupling via a repeater The repeater is connected via an AUI transceiver and an AUI cable Two segment types are distinguished here Coax segments Cable segments with nodes Link segments Cable segments without nodes The maximum transmission path between two nodes is limited to 5 segments Note that only three of th...

Page 121: ...stallations with more than five segments three coax and two link segments require bridges Repeaters for 10Base2 exist but should not be used Possible future expansions can be better realized by using a 10Base5 segment without repeaters than several 10Base2 segments with repeaters When designing a new network use as few repeaters as possible to allow future expansions Fiber optic links with network...

Page 122: ...dule is present in slot E2 A point to point connection called the redundancy link is set up between the Ethernet modules in the E2 slots of the two AC 800F Fig 4 33 shows two AC 800F with a redundancy link via the 10Base2 modules Fig 4 33 Cabling AC 800F for operation in redundancy mode Connect the redundant network cable Proceed as described for the system bus Make sure that there is no connectio...

Page 123: ...g decentralized Profibus nodes All settings of the module are made in the respective setup mask when creating the project Profibus module FI 830F neither carries operating elements like jumpers or coding switches nor a bus termination The interface is electrically isolated from the system in accordance with the DIN standard mentioned above Profibus devices from all manufacturers with a transmissio...

Page 124: ...devices to the bus structure line The bus structure allows for non reactive coupling and decoupling of stations or stepwise commissioning of a system Later extensions have no impact on stations that are already working on the bus Up to 32 nodes master and slaves can be grouped in a single segment When using more than 32 nodes several segment linked to each other through repeaters power amplifiers ...

Page 125: ...ine parameters specified above result the following bus segment lengths Transmission rate in kBit s 9 6 19 2 93 75 187 5 500 1500 12000 Range in m segment 1200 1200 1200 1000 400 200 100 If you should wish to use a transmission rate which is not listed in the table above you can approximately determine the permissible length through linear interpolation of two adjacent transmission rates from the ...

Page 126: ...at the end of a line make sure that a bus termination which may be connected into the line is available in the Profibus connector Fig 4 37 FI 830F bus termination To ensure trouble free operation make sure that the two bus terminations are always under power If the installation contains areas with high potential differences a potential equalization cable should be added to the data line when using...

Page 127: ...eck the static characteristics of the ready made cable Passage on pin 3 between all Profibus connectors Passage on pin 8 between all Profibus connectors Insulation between pin 3 and pin 8 with bus termination switched off one bus termination switched on around 390 ohms between pin 3 and 6 both bus terminations switched on around 195 ohms between pin 3 and 6 one bus termination switched on around 2...

Page 128: ...ted via branches This configuration however is only useful under certain conditions with 1 5 Mbaud transmission and should be avoided with higher transmission rates Please note that there is always a cable of several centimeters between a Profibus connector and the transceiver of a node When connecting 32 nodes to the bus an important total branch cable length will result from this If you should e...

Page 129: ...re lightning protection without requiring additional measures Besides the indoor cables already described above outdoor and underground cables are also available Use multi wire cable to reduce cable laying cost As already mentioned for indoor cable links multi wire cables enable additional data links in future Moreover you can change over to an unused wire in case of wire break Several outdoor cab...

Page 130: ...ppropriate position to define whether or not the Ethernet module should have the special features required for redundancy communication Refer to Section 5 4 for details If a change over to redundancy mode occurs the Profibus module of the secondary unit nearly bumplessly takes over all nodes on the Profibus and continues process control Fig 4 40 Profibus master redundancy 4 3 1 4 Connecting a Prof...

Page 131: ...red if required All three Profibus lines A B and M are permanently monitored for proper activities and error occurrence Detected errors are indicated by LEDs on the RLM 01 front panel and in parallel through a potential free alarm contact The data packages received via line A or B are checked for the correct telegram header and then further transmitted to the M port The data package arriving first...

Page 132: ...e A B ports of an RLM 01 module are located at the start or end of a bus segment two connector plugs with integrated bus terminating resistors must be provided If the M port resides at the start or end of a Profibus one connector plug with integrated bus terminating resistors must be provided When connecting a Profibus segment to either of the three ports A B and M observe the installation instruc...

Page 133: ...l be available from mid 2002 These specifications are therefore preliminary and are intended to be used for planning exclusively Subject to technical changes without notice Features of the Profibus linking device LD 800P Conversion from DP to two PA lines Baud rates DP max 12 Mbauds PA 31 25 kbauds Redundancy operation possible bumpless toggle between Primary and Secondary alignment via redundancy...

Page 134: ...igurable The two PA interfaces are specified in accordance with IEC 61158 2 and permit baud rates of up to 31 25 kbauds Activities on either of the DP PA lines are indicated by so called token LEDs The communicated data are checked for errors and detected errors are indicated A separate power conditioner is used for powering the PA lines The termination of a PA line is realized on the power condit...

Page 135: ... 800P are linked via the so called redundancy link for redundancy operation This link is used for cyclic alignment Fig 4 45 Connection diagram for redundancy operation with LD 800P For detailed technical information about the Profibus linking device LD 800P please contact your ABB customer service center ...

Page 136: ...ective jumpers The termination consists of three terminating resistors 1 kohm pull up 100 ohms differential 1 kohm pull down The module voltage is used as the terminating voltage i e the entire bus is unterminated when the module is switched off If you should not want to terminate your bus in this way it is recommended to use an external termination on the terminal block TB 870F with external supp...

Page 137: ...is designed for mounting on top hat rails It has the following dimensions Width 110 mm height 45 mm depth 30 mm AC 800F 26 pin TB 870F 25 pin Signal Channel 0 Channel 1 Channel 0 Channel 1 RxD RS232 1 6 1 14 TxD RS232 2 7 2 15 CTS RS232 3 8 3 16 RTS RS232 4 9 4 17 GND 20 26 5 18 VCC_Term 19 25 6 19 RxTx RS485 Rx RS422 10 15 7 20 RxTx RS485 Rx RS422 11 16 8 21 Tx RS422 12 17 9 22 Tx RS422 13 18 10 ...

Page 138: ...on One node can be connected to each interface of the fieldbus module Link module FI 820F with the terminal block TB 870F using cable TK 821F Only hand tighten the screws Put on the TK 821F cable shield Connect it to the AC 800F contact ledge using a clip TV 83xF Connect the appropriate interface channel 0 and channel 1 to the terminal block TB 870F using the terminals specified below Use a shield...

Page 139: ...Input Pin 3 Channel 1 on terminal block TB 870F TxD Transmit data Output Pin 15 RxD Receive data Input Pin 14 GND Ground Pin 18 RTS Request to send Output Pin 17 CTS Clear to send Input Pin 16 Fig 4 49 shows how to cable the serial fieldbus module FI 820F Connect the signal wires to the RS232 device Observe the max cable length of 15 m Fig 4 49 Cabling FI 820F via RS232 interface channel 0 ...

Page 140: ... 3 x 2 x 0 25 mm Observe the max cable length of 1200 m Apply the shield to terminal P of the terminal block Note that with this type of connection the slaves act as mere slaves and can only communicate with a master If you want all nodes to be able to communicate with each other use the RS485 interface If the shield is not put on properly neither RFI suppression nor EMI RFI shielding of the syste...

Page 141: ... permissible cable length of 1200 m Fig 4 50 shows how to cable fieldbus module FI 820F with an RS422 device Connect the signal wires to the device to be linked If you want to connect several slaves follow the instructions for cabling via RS485 Note that the bus must be terminated at the last node Fig 4 50 Cabling FI 820F via RS422 interface on channel 0 Terminate the two signal pairs on the AC 80...

Page 142: ...umpers take the necessary ESD protection measures Follow the instructions given in Section 2 External termination with internal supply Fig 4 52 Activating the termination on the terminal block TB 870F When using the terminating voltage of the module the bus is not terminated properly when the module is switched off or replaced ...

Page 143: ...800F 4 77 External termination with external supply Fig 4 53 External termination with external supply Fig 4 54 Terminating voltage from external 5 V power supply Use an external power supply with protective separation ...

Page 144: ...roperly neither RFI suppression nor EMI RFI shielding of the system can be guaranteed Channel 0 on terminal block TB 870F RxTx Combined transmit receive data input output Pin 7 RxTx Combined transmit receive data input output Pin 8 GND Ground Pin 5 Channel 1 on terminal block TB 870F RxTx Combined transmit receive data input output Pin 20 RxTx Combined transmit receive data input output Pin 21 GND...

Page 145: ...x 0 25 mm The cable shield is put on the P terminals of the terminal block TB 870F Keep the branch cables to the nodes as short as possible Fig 4 55 Cabling FI 820F via RS485 interface case 1 Terminate the two signal pairs on the AC 800F side and on the device to be connected There are three possible terminations on the AC 800F side Internal termination External termination with internal supply Ex...

Page 146: ... take the necessary ESD protection measures Follow the instructions given in Section 2 External termination with internal supply Fig 4 57 Activating the termination on the terminal block TB 870F When using the terminating voltage of the module the bus is not terminated properly when the module is switched off or replaced ...

Page 147: ...800F 4 81 External termination with external supply Fig 4 58 External termination with external supply Fig 4 59 Terminating voltage from external 5 V power supply Use an external power supply with protective separation ...

Page 148: ... as short as possible Fig 4 60 Cabling FI 820F via RS485 interface case 2 Provide a termination at both ends of the bus cable as described above Use a shielded TP cable according to the instructions given above Make sure that no jumpers are set on the FI 820F module and that the switches on the terminal block TB 870F are in the OFF position Remember the terminating resistors at both ends of the bu...

Page 149: ...ctively transmit data The secondary unit must set its interface to high resistance Communication between the primary and the secondary unit is not possible via this interface since both their transmit signals and their receive signals are linked to each other Link two redundant fieldbus modules with the terminal block TB 870F using cable TK 821F Only hand tighten the screws Put on the TK 821F cabl...

Page 150: ...nternal termination of the serial fieldbus modules Activate the external termination with external supply at the external TB 870F Connect an external 5 V power supply as seen in Fig 4 54 Deactivate the termination of the internal terminal block Link two redundant fieldbus modules FI 820F with the terminal block TB 870F using cable TK 821F Only hand tighten the screws Put on the TK 821F cable shiel...

Page 151: ...the system can be guaranteed Fig 4 62 shows redundant cabling of two AC 800F with one serial fieldbus module each using channel 0 Connect the external power supply as seen in Fig 4 59 Fig 4 62 Redundant cabling of two FI 820F via RS422 interfaces using channel 0 When working in the redundancy mode exclusively use an external termination with external power supply If the module s termination voltag...

Page 152: ... redundant modules FI 820F with the terminal block TB 870F using cable TK 821F Only hand tighten the screws Put on the TK 821F cable shields Connect them to the two AC 800F contact ledges using clips TV 83xF Cable the respective interface on the terminal blocks TB 870F to each other using the terminals specified below and establish a connection to the nodes Use a twisted pair cable e g 2 x 2 x 0 2...

Page 153: ...ing in the redundant mode exclusively use an external termination with external power supply If the module s termination voltage is used the bus is not terminated properly when the module is switched off or replaced Make sure that no jumpers are set on the fieldbus modules FI 820F and that the switches on the internal terminal block TB 870F are in the OFF position In the example described above it...

Page 154: ...erminals specified below and establish a connection to the RS485 devices Use a twisted pair cable e g 1 x 2 x 0 25 mm 2 Apply the shield to terminal P of the terminal block Provide a bus termination at each end of the bus cable as seen in Fig 4 60 Keep branch cables to the nodes as short as possible Observe the max cable length of 1200 m When touching the terminating jumpers take the necessary ESD...

Page 155: ...AN module FI 810F with a terminal block TB 870F where the bus can be terminated as well Starting from the terminal block TB 870F the CAN bus is further cabled using CAN cable TK 831F or TK 817F Link cable TK 831F is designed as a feed and return cable to from the terminal block TB 870F It helps to avoid a branch cable to the AC 800F This ensures that a termination will always be available at the e...

Page 156: ...ing the AC 800F 4 90 Internal termination Fig 4 65 Internal termination of FI 810F channels 0 1 and 2 Fig 4 66 CAN cable TK 811F Fig 4 67 CAN cable DSU 11 Fig 4 68 CAN cable TK 817F Fig 4 69 CAN cable DSU 07 ...

Page 157: ... Width 110 mm height 45 mm depth 30 mm Cable assignment Signal AC 800F 9 pin Sub D connector Terminal block TB 870F 25 pin Sub D connector Channel 0 CAN high 2 1 14 CAN low 3 2 15 Channel 1 CAN high 6 4 17 CAN low 7 5 18 Channel 2 CAN high 8 7 20 CAN low 4 8 21 Terminals on terminal block TB 870F Inputs Outputs Channel 0 CAN high 1 14 CAN low 2 15 Channel 1 CAN high 4 17 CAN low 5 18 Channel 2 CAN...

Page 158: ...he terminal block TB 870F The advantage of the internal termination is that the CAN cable DSU 07 or DSU 011 can be connected directly and without requiring a terminal block TB 870F Using no CAN terminations will cause malfunctions of the CAN bus Always fasten CAN terminations DSU 01 and CAN cables with screws The CAN cable is sufficiently grounded via the connector or is put on the P terminal of t...

Page 159: ...s and internal termination Fig 4 71 CAN bus connection example with internal termination Fig 4 72 FI 810F internal termination channels 0 1 and 2 When touching the terminating jumpers take the necessary ESD protection measures Follow the instructions given in Section 2 ...

Page 160: ...ion example with external termination With external termination always use terminals 14 15 17 18 20 and 21 If the I O units are connected to terminals 1 2 4 5 7 and 8 the CAN bus is not terminated properly at its ends Also cable TK 831F acts as a branch cable in this case Fig 4 74 Connection example terminal assignment ...

Page 161: ...rews Put on the TK 831F cable shields Connect them to the two AC 800F contact ledges using clips TV 83xF Connect the channels 0 1 and 2 on the terminal blocks to each other using the terminals specified below and establish a connection to the I O units Use twisted pair cable e g 3 x 2 x 0 25 mm2 or 3 x 2 x 0 5 mm 2 total bus length 80 m for connecting the terminal blocks to each other Use the spec...

Page 162: ...he bus cable Fig 4 75 Redundant connection of the CAN bus case 1 Terminate the individual components as seen in the illustration Fig 4 76 External termination for redundant connection Make sure that no jumpers are set on the modules FI 810F and that the switches on the internal terminal block TB 870F are in the OFF position ...

Page 163: ...l blocks TB 870F to each other using the terminals specified below and establish a connection to the I O units Use twisted pair cable e g 3 x 2 x 0 25 mm2 or 3 x 2 x 0 5 mm 2 total bus length 80 m for connecting the terminal blocks to each other Use the specified standard cable for connecting the I O units Apply the shield to terminal P of the terminal block Provide a termination at each end of th...

Page 164: ...ponents as seen in the illustration below Fig 4 78 External termination for redundant cabling Do not set the jumpers on the FI 810 F modules Make sure that the switches on both terminal blocks are in the OFF position Remember the terminating resistors at both bus cable ends DSU 01 connector for I O units ...

Page 165: ... Mbits s 100 Mbits s arbeiten The transmission rate is automatically adapted to the max rate of the connected node It is recommended to use only twisted pair cables of category 5 for the FF HSE module FI 840F in order to achieve the maximum transmission rate Applications of FF HSE or 100BaseT Networks within one building Medium size plants with medium or high number of nodes Plants with little or ...

Page 166: ... FF HSE segment with n nodes 100BaseT cable uncrossed 100BaseT hub Ready made 100BaseT cables are available in various length 0 5 20 m and from different vendors 100BaseT hubs are available for rail mounting as 19 rack mounting units and as desktop units with a different number of ports Suggestions for the cables and hubs are still under preparation Please contact you ABB customer support center f...

Page 167: ...h 4 nodes Follow the instructions below Use the appropriate cable type cross cable for direct connection of two nodes uncrossed cable when additionally using a hub Observe the maximum permissible total length of 100 m for the 100BaseT cable Note that this includes the total length of all cables between two nodes Observe the minimum bending radius of 3 4 cm depending on the vendor ...

Page 168: ...4 Cabling the AC 800F 4 102 ...

Page 169: ...nt reserve capacity is available for future system extensions The modules have an overcurrent delimiter and are permanently short circuit proof The modules provide status signals indicating the status of the power supply to enable the operating system to react on power failures or drops in due time Additionally they can bridge power failures for at least 20 ms Plug the power supply modules in the ...

Page 170: ... mode The appropriate power supply and the 9 pin Sub D connector for the diagnostic interface see Sections 4 1 5 and 5 4 are located in the lower part of the front panel 5 1 1 Power supply module SA 801F input voltage 115 230 V AC Features Wide range input 115 230 V AC with EMC filter Functional extra low voltage with protective separation on the output 3 3 V DC 3 5 A and 5 0 V DC 3 5 A Output vol...

Page 171: ...e one of the ready made TK 807F or TK 808F cables for connecting a 115 230 V AC supply voltage see Section 4 1 5 Cabling Fig 5 2 Pin assignment of AC mains connector Diagnostic connector Use one of the ready made TK 890F or TK 891F cables for connecting the diagnostic interface see Sections 4 1 5 and 5 4 Fig 5 3 Pin assignment of diagnostic connector ...

Page 172: ...on Input current at nominal load 230 V AC 210 mA 115 V AC 411 mA Rated input power 48 VA Inrush current max 15 times the peak value of the nominal current NAMUR Power factor 230 V around 72 115 V around 74 Efficiency 230 V around 77 115 V around 76 Thermal power loss with nominal load 7 5 W Weight 460 g Connectors Power connector Diagnostic interface Module CPU board G30E3M from Hirschmann 9 pin S...

Page 173: ...n 20 ms bridging in case of power failure Diagnostic interface with EMC filter EEPROM for manufacturing and diagnostic data Status indicators and operating elements for AC 800F CPU board Block diagram Fig 5 4 Block diagram of power supply module SA 811F Connector pin assignment AC mains connector Use one of the ready made TK 807F or TK 808F cables for connecting a 115 230 V AC supply voltage see S...

Page 174: ...mal operation Input current at nominal load 230 V AC 275 mA 115 V AC 541 mA Rated input power 63 VA Inrush current max 15 times the peak value of the nominal current NAMUR Power factor 230 V around 72 115 V around 74 Efficiency 230 V around 77 115 V around 76 Thermal power loss with nominal load 9 9 W Weight 460 g Connectors Power connector Diagnostic interface Module CPU board G30E3M from Hirschm...

Page 175: ...bridging in case of power failure Automatic selection of power supply input Diagnostic interface with EMC filter EEPROM for manufacturing and diagnostic data Status indicators and operating elements for AC 800F CPU board Block diagram Fig 5 7 Block diagram of power supply module SD 802F Connector pin assignment DC mains connector Use the ready made TK 802F power cable for connecting a 24 V DC supp...

Page 176: ...ltages below nominal voltage does not cause destruction Bridging time in case of power failure 20 ms without malfunctions Fuse subminiature fuse type 3 15 AT in input circuit for each supply Output voltages 3 3 V DC 3 5 0 V DC 3 Output current 0 5 5 A to 3 3V and 5 0V Total output power max 26 5 W Current limiting above approximately 6 A automatic restart of normal operation Input current at nomin...

Page 177: ...tures Two redundant power supply inputs 24 V DC 25 with EMC filter 3 3 V DC 3 6 5 A and 5 0 V DC 3 5 5 A output voltages with step down switch controllers Total output power 35 W Input and output voltage monitoring power fail signal Overcurrent delimiter permanently short circuit proof More than 20 ms bridging in case of power failure Automatic selection of power supply input Diagnostic interface ...

Page 178: ... of SD 812F preliminary Input voltage 24 V DC Perm range 19 2 32 5 V DC Perm ripple 14 peak peak supply via three phase bridge rectifiers permissible Mains frequency DC input therefore not applicable Protection against polarity reversal yes Protection against improper voltage values and or frequency application of voltages below nominal voltage does not cause destruction Bridging time in case of p...

Page 179: ...pplied with extra low voltage For more detailed information about the power supply module and the AC 800F as a unit please refer to Section 9 Technical data of the AC 800F 5 2 CPU board PM 802F PM 803F The AC 800F basic unit is designed for connecting of a total of six modules and one power supply module Two module slots are provided with DMA functionality and therefore are reserved for high speed...

Page 180: ...zed and automatically corrected 2 bit errors in a data word will be recognized in any case and reported In order to enable future usability of the AC 800F controller for big projects a CPU board type PM 803F will be available with considerably more RAM as compared to PM 802F Due to the bigger RAM and usage of another technology however PM 803F provides a shorter data retention time when powered by...

Page 181: ...ceeded Counting of operating hours at normal and excess temperature Fieldbus modules can be plugged in and removed when live i e while the system is running Observe the instructions in Section 7 1 Automatic recognition and identification of a fieldbus module plugged in slot F1 F4 while the system is running plug and play functionality thanks to I 2 C interface Evaluation of data error signaling fr...

Page 182: ...module while the system is running Section 5 3 4 describes the startup behavior upon switch on and the corresponding signaling of the current status through the Status LEDs on the power supply module When using the power supply module SA 801F or SD 802F together with the CPU board PM 803F a maximum of 3 Profibus modules FI 830F can be supported When using the power supply module SA 811F or SD 812F...

Page 183: ...shold for 3 3 V 3 08 V Power fail Failures of the primary power supply 20 ms will be bridged by the power supply module without generating a power fail signal After generation of the power fail signal the power supply module will ensure operation for TPF to allow for proper shutdown of all processes TPF 15 ms CPU Intel 80960HD 25 75 super scalar RISC processor 32 bit 75 MHz CPU clock 150 MIPS RAM ...

Page 184: ...t at hysteresis temperature Operating hours at normal operating temperature and at excess temperature are counted separately Resolution 0 5 C Accuracy 2 C Overtemperature 70 C Hysteresis 65 C Connecting disconnecting fieldbus modules Modules in slots F1 F4 can be plugged in and removed while the system is running i e when live Follow the instructions given in Section 7 1 Plugging cycles 1000 Curre...

Page 185: ...wer supply 20 ms will be bridged by the power supply module without generating a power fail signal After generation of the power fail signal the power supply module will ensure operation for TPF to allow for proper shutdown of all processes TPF 15 ms CPU Intel 80960HD 25 75 super scalar RISC processor 32 bit 75 MHz CPU clock 150 MIPS Processing time for 1000 commands preliminary binary AWL fixed p...

Page 186: ...and overtemperature is signaled Signaling is reset at hysteresis temperature Resolution 0 5 C Accuracy 2 C Overtemperature 70 C Hysteresis 65 C Connecting disconnecting fieldbus modules Modules in slots F1 F4 can be plugged in and removed while the system is running i e when live Follow the instructions given in Section 7 1 Plugging cycles 1000 Current per contact 1 A Watchdog The independent watc...

Page 187: ...n 6 5 3 Operating elements of AUI module EI 812F Section 6 6 3 Operating elements of 10BaseT module EI 803F and Section 6 7 3 Operating elements of 10BaseT module EI 813F for details The coding switches are located at the top edge of every Ethernet module A coding switch determines the IP address In Section 3 3 3 a distinction is made between IP address settings for the standard the special and th...

Page 188: ...on A IP address 172 16 1 10 Coding switch in position E IP address 172 16 1 14 Special case The special case is valid if the Ethernet is connected to other networks or other nodes are working on the Ethernet together with the AC 800F or Freelance 2000 components process station operator station engineering station or more than 14 AC 800F are used on a system bus notice maximum bus load or the resp...

Page 189: ...e coding switch is in F position and the Ethernet module is present in slot E2 Note that the coding switches on the Ethernet modules in slot E2 of both devices must be set to the F position You can check the modules for correct IP addresses and the redundancy link for proper configuration by using the diagnostic interface see Section 5 4 4 5 3 2 Switching on the supply voltage Set the Run Stop swi...

Page 190: ...e Failure LED lights up red connect a diagnostic terminal or diagnostic PC Refer to Section 5 4 for further instructions If the coding switch on the Ethernet module has been set to position 0 enter a valid IP address via the diagnostic interface Prior to setting the new IP address set the Run Stop switch on the power supply module to Stop Otherwise the Failure LED starts flashing While the self te...

Page 191: ... Note that modules straight from factory will only do this after first bootstrap through the engineering station Geen flashing Functional sequence process was stopped and is now started again The user tasks and the Run task are being executed Orange Status while self test is in progress Red static Processing of functional sequences is stopped Red flashing Functional sequence processing was in the ...

Page 192: ...r occurred during redundant operation Red static Error occurred in redundancy mode Prim Sec LED on Secondary Off No redundancy configured or operating system not yet downloaded to AC 800F Orange static Synchronized operation Orange flashing Synchronization still in progress Red static Error occurred in redundancy mode Operating elements Reset switch The Reset switch serves for resetting the AC 800...

Page 193: ... the then active AC 800F is actuated again a synchronization of the switch position and the indicator LEDs takes place The positions of the Run Stop switches on both devices are permanently monitored If a mismatch is recognized a system message is generated within 15 seconds reporting the current position of both switches Switch to Run Normal operation Functional sequences are running When the mod...

Page 194: ...d the State LED on the front panel of a module plugged in one of the slots E1 E2 and F1 F4 Case 1 Only 1st Stage and Boot Loader In all cases the basic initialization of the hardware components on the CPU board as well as the self test of these components are performed in the 1st Stage During this AC 800F startup phase the Failure Run Stop and Prim Sec LEDs are permanently lighted orange Note that...

Page 195: ...s been run the State LED indicates the module state according to the table below State LED Ethernet module Off No voltage applied module is separated Green Power supply switched on module identified and ready to operate according to configuration Orange Power supply switched on module identified Intermediate state after normal module startup or State in configuration mode of Boot Loader see Sectio...

Page 196: ...mally the operating system then starts the modules plugged in slots F1 F4 Again the State LED indicates the module state according to the list below State LED fieldbus modules Off No voltage applied module is separated Orange Power supply switched on module identified but not yet configured Red Module power supply switched on Not yet identified intermediate state after normal startup of the module...

Page 197: ...emulations or terminals are identical or similar to those described below Link the AC 800F with the diagnostic PC as described in Section 4 1 5 using cable TK 890F or TK 891F Use the 9 pin port of the PC For terminals with 25 pin connector additionally use a commercial adapter The diagnostic PC can be connected to a running AC 800F when live When connecting the diagnostic PC to a running AC 800F f...

Page 198: ...of the task bar Selecting Programs Accessories will then call up the HyperTerminal icon Clicking on the icon opens the HyperTerminal menu The HyperTerminal program icon and all available emulations are shown First double click on the HyperTerminal icon to create a new emulation for Diagnosis Fig 5 15 Creating a new emulation In the next window you can set up a direct connection via your serial int...

Page 199: ...nal Description 5 31 Fig 5 16 Connecting the emulation After this the terminal program must be adapted to the data format of the AC 800F by making the settings shown below Fig 5 17 Parameter setting for connection setup ...

Page 200: ...ing on the supply voltage or pressing the Reset switch for more than 4 seconds The AC 800F performs a cold restart Behavior and system messages during 1st Stage In the first part of the boot sequence called the 1st Stage the AC 800F performs a self test of the most important hardware components on the CPU board The AC 800F shows the version number of the 1st Stage software and the EPROM version in...

Page 201: ...m t e r m i n a t e d The red Failure LED lights up permanently This indicates that the AC 800F is defective 5 4 3 Messages of the hardware error memory When a serious error has been detected the location error code and date time are saved in the CPU board non volatile memory The error memory permits to save five entries It improves system support and maintenance since it allows for a better diagn...

Page 202: ...n the Run position no user settings can be made and not all configuration messages are output The EPROM version number is shown in the Boot Loader header When the Run Stop switch is in the Stop position the current parameters are output after this These parameters can be modified by pressing any key during the waiting time to call the input menu ABB AC800F Fieldcontroller BootLoader V6 80 C 1999 A...

Page 203: ...est is performed for every Ethernet module plugged in a slot If the message Error Controller or other network problem appears in most cases the module has not been connected properly to the Ethernet cabling The message Error Open Line 3 clocks away indicates a problem with the bus setup for example a 10Base2 link without a terminating resistor If the message Error Short Line 5 clocks away appears ...

Page 204: ...ecial case are used on the same system bus see Sections 3 3 5 and 5 3 1 Adjusting the Internet address If not more than 14 AC 800F are working on the Ethernet and there is no connection to other networks use the standard address Slot E1 172 16 1 Coding switch position only for positions 1 E E2 172 16 16 Coding switch position only for positions 1 E If other non Freelance 2000 nodes are on the same...

Page 205: ...mask is entered in the same way as the Internet address Enter subnet mask 255 255 240 0 The subnet mask is entered in the same way as the Internet address Adjusting the network type Here you can set up the type of network For a 10Base5 or 10Base2 network select the default setting 1 Contact your system administrator for the type of network used Enter network transmission speed 1 High pure Ethernet...

Page 206: ...ic AC 800F startup after power failure Option 2 is only relevant for testing Adjusting the self test Do extended selftest on WarmBoot n The extended self test is normally only executed in a short form after a power failure to reduce the system startup time If you want the system to perform an extended self test on each system warm start answer with y Adjusting the baud rate of the diagnostic inter...

Page 207: ...and the message Parameters saved is output Setting date and time Upon display of the prompt C hange set T ime S ave or continue B ooting enter T to set the time and date Pressing T ime will then allow you to set the battery buffered real time clock on the AC 800F CPU board The date is entered in the order day month year Enter Date dd mm yy 20 06 01 The time is entered in the order hours minutes se...

Page 208: ...hich a connection has been established and the station from which bootstrap is done In the first phase of the bootstrap the domain of the flash EPROM dedicated to the operating system is erased While bootstrap is in progress the menu indicates as a percentage how far data transfer has already been completed Data is written to a special domain of the flash EPROM and verified in several steps After ...

Page 209: ...on OK Startaddress 0xE00542F0 this address is an example AC 800F Startup Code Version 6 80 T Guenther appears when a valid project configuration is found The operating system is started After operating system startup various other initialization messages are displayed which are not further described here Commissioning is done via the engineering station If no or a corrupted project configuration i...

Page 210: ...are in parts self explaining and in parts quite sophisticated since they were tailored to special service or development requirements Therefore the individual menu options are not described here in detail This section is only intended to inform you about this new feature which allows you to request first diagnostic data from the system without the need for additional equipment and cables links Pre...

Page 211: ...guration example using the Microsoft Internet Explorer If the respective AC 800F is e g located in the network area 172 16 enter 172 16 in the Do not use a proxy server for addresses beginning with entry field Then confirm close all dialog boxes with OK ...

Page 212: ...e on the left hand side of the start page Note that the contents of the Web server may change from one version to the next due to further development Two Java Telnet Applets can be opened under the Extended Diagnostics menu option provided that this is supported by the browser configuration A menu appears in the upper window which is intended to be used for development purposes and therefore can h...

Page 213: ...are supported Standard Medium Module Connection 10Base2 Thin coaxial cable EI 801F Direct 10Base2 Thin coaxial cable EI 811F Direct 10Base5 Thick coaxial cable EI 802F Transceiver to AUI 10Base5 Thick coaxial cable EI 812F Transceiver to AUI 10BaseT Twisted pair cable EI 802F EI 803F Transceiver to AUI Direct 10BaseT Twisted pair cable EI 812F EI 813F Transceiver to AUI Direct 10BaseFL Fiber optic...

Page 214: ...ting up and then processed The module will be linked to the AC 800F s internal system bus only if it has been identified properly The AC 800F access to the Ethernet module via the internal address data bus allows for a maximum data throughput with a data bus bandwidth of up to 100 MBytes s If the Ethernet module has an own processor with firmware memory the firm ware can be updated via the AC 800F...

Page 215: ...ch the board components Only touch the module front panel 5 Carefully insert the Ethernet module into the appropriate slot E1 or E2 Touch the AC 800F housing either while inserting the module into the slot or at least directly prior to inserting it in order to provide for discharge There are contacts on the upper and lower edge of the board which act as high resistance bridges towards the housing ...

Page 216: ...ig 6 2 Unlocking the module slide lock 4 Undo the screws on the module front panel top and bottom 5 Remove the Ethernet module Touch the AC 800F housing with your free hand either while removing the module from the slot or at least directly prior to removing it in order to discharge 6 Put the module in the ESD protection bag 7 Protect the empty slot with dummy panel AM 895F Note that the electroma...

Page 217: ...alled MAU Medium Access Unit better known as a transceiver is located on the module With this the EI 801F module is suitable for direct connection of a thin coaxial cable also called Cheapernet cable or thin wire cable The only additional part required is a 10Base2 F connector type for connecting the coaxial bus into the circuit or for connecting a termi nating resistor The built in transceiver pr...

Page 218: ...configuration Orange Power supply switched on module identified intermediate state after normal module startup or configuration mode of Boot Loader see Section 5 4 Orange flashing Power supply switched on module identified module not connected to a proper bus structure Red Power supply switched on module not yet identified short time during module startup or error occurred during module test Batt ...

Page 219: ...Transceiver for coupling to the bus structure Pulse transformer for electrical isolation of the signal cables DC DC converter for electrically isolated power supply of the transceiver EEPROM for configuration data Isolator for electrical isolation of the bus signals Buffer battery holder with polarity reversal protection and monitoring circuit Coaxial socket for 10Base2 connection 50 ohms Block di...

Page 220: ...s assigned or configured by the operating system but it is defined by setting the coding switch on the Ethernet module The coding switch is located at the top edge of the Ethernet module Use a screw driver with a blade width of 2 2 5 mm for setting the coding switch The switch can snap in positions 0 9 and A F It can be turned both clockwise and counter clockwise Fig 6 5 Ethernet module coding swi...

Page 221: ...the two small faces of the holder and pull it out If the 10Base2 module is on State LED is lighted the Batt low LED will light up yellow Open the battery holder slightly press your fingers on the upper and lower edge of the holder Replace battery SB 808F Observe the battery polarity Assemble the battery holder When inserting the battery holder make sure the contact pins are on the left hand side I...

Page 222: ... circuitry Short circuit protection circuit with current delimiter Medium Coax cable 50 ohms type RG58U Max segment length 185 m Max number of nodes per segment 30 Battery Lithium battery 3 6 V 950 mAh Low battery signaling 2 4 V RAM and real time clock buffering time for PM 802F for PM 803F 1 5 years 0 hours Dynamic characteristics Transmission rate 10 Mbit s Data retention through battery buffer...

Page 223: ...alled MAU Medium Attachment Unit better known as a transceiver is located on the module With this the EI 811F module is suitable for direct connection of a thin coaxial cable also called Cheapernet cable or thin wire cable The only additional part required is a 10Base2 F connector for con necting the coaxial bus into the circuit or for connecting a terminat ing resistor The built in transceiver pr...

Page 224: ...e of Boot Loader see Sec tion 5 4 Orange flashing Power supply switched on module identified module not connected to a proper bus struc ture Red Power supply switched on module not yet identified short time during module startup or error occurred during module test Battery LED Off When the AC 800F is on and the module is not activated buffering is realized via the power unit When the AC 800F is of...

Page 225: ... Transceiver for coupling to the bus structure Pulse transformer for electrical isolation of the signal cables DC DC converter for electrically isolated power supply of the transceiver EEPROM for configuration data Isolator for electrical isolation of the bus signals Buffer battery holder with polarity reversal protection and monitoring circuit Coaxial socket for 10Base2 connection 50 ohms Block d...

Page 226: ...is assigned or configured by the operating system but it is defined by setting the coding switch on the Ethernet module The coding switch is located at the top edge of the Ethernet module Use a screw driver with a blade width of 2 2 5 mm for setting the coding switch The switch can snap in positions 0 9 and A F It can be turned both clockwise and counter clockwise Fig 6 8 Ethernet module coding sw...

Page 227: ...e the two small faces of the holder and pull it out If the 10Base2 module is on State LED is lighted the Bat tery LED will light up red Open the battery holder slightly press your fingers on the upper and lower edge of the holder Replace battery SB 808F Observe the battery polarity Assemble the battery holder When inserting the battery holder make sure the contact pins are on the left hand side In...

Page 228: ...pends in the active state on the propor tion of transmitted packets 1 4 W 3 1 W Protective circuitry Short circuit protection circuit with current delimiter Medium Coax cable 50 ohms type RG58U Max segment length 185 m Max number of nodes per segment 30 Battery Lithium battery 3 6 V 950 mAh Low battery signaling 2 4 V RAM and real time clock buffering time for PM 802F for PM 803F 1 5 years 20 days...

Page 229: ...chment Unit better known under the name transceiver is not located on the module The standardized AUI interface of the AUI module however allows you to connect any off the shelf trans ceiver With this any Ethernet medium connected via these trans ceivers will be available A LAN controller is the heart of the EI 802F module Its special hardware interface is adapted to the CPU board processor in an ...

Page 230: ...tructure Red Power supply switched on module not yet identified short time during module startup or error occurred during module test Batt low LED Off Sufficient buffer battery voltage Yellow Buffer battery not found or low insufficient voltage 6 4 2 Hardware structure The AUI module EI 802F comprises the following hardware components LAN controller coprocessor adapted to Intel RISC CPU 32 bit dat...

Page 231: ...assignment Pin Signal Description 1 GND Collision signal shield 2 COL Collision signal 3 TRM Transmit signal 4 GND Receive signal shield 5 RCV Receive signal 6 GND Transceiver supply ground 7 n c Not used 8 GND 9 COL Collision signal 10 TRM Transmit signal 11 GND Transmit signal shield 12 RCV Receive signal 13 12 V Transceiver supply 14 GND Transceiver supply shield 15 n c Not used ...

Page 232: ... The switch can snap in positions 0 9 and A F It can be turned both clockwise and counter clockwise Fig 6 11 AUI module coding switch Refer to Sections 5 3 1 and 5 4 4 for details Buffer battery The 3 6 V lithium battery SB 808F which is to be inserted in the battery holder SY 809F is not included in the scope of delivery of the AUI module EI 802F and has to be ordered separately The battery holde...

Page 233: ...ill light up yellow Open the battery holder slightly press your fingers on the upper and lower edge of the holder Replace battery SB 808F Observe the battery polarity Assemble the battery holder When inserting the battery holder make sure the contact pins are on the left hand side Insert the battery holder into the slot on the module front panel and press it in until it snaps in Make sure that the...

Page 234: ...0 mVPP Protective circuitry Short circuit protection circuit with current delimiter Medium Depending on connected transceiver Max segment length Depending on medium Max number of nodes per segment Depending on medium Battery Lithium battery 3 6 V 950 mAh Low battery signaling 2 4 V RAM and real time clock buffering time for PM 802F for PM 803F 1 5 years 0 hours Dynamic characteristics Transmission...

Page 235: ...hment Unit better known under the name transceiver is not located on the module The standardized AUI interface of the AUI module however allows you to connect any off the shelf trans ceiver With this any Ethernet medium connected via these trans ceivers will be available A LAN controller is the heart of the EI 812F module Its special hardware interface is adapted to the CPU board processor in an o...

Page 236: ...ode of Boot Loader see Sec tion 5 4 Orange flashing Power supply switched on module identified module not connected to a proper bus struc ture Red Power supply switched on module not yet identified short time during module startup or error occurred during module test Battery LED Off When the AC 800F is on and the module is not activated buffering is realized via the power unit When the AC 800F is ...

Page 237: ...rial interface Manchester encoder for generating a serial bit stream EEPROM for configuration data Regulated 12V power supply for AUI interface Isolator for electrical isolation of the bus signals Buffer battery holder with polarity reversal protection and monitoring circuit 15 pin SUB D socket with slide lock for AUI interface Block diagram Fig 6 12 AUI module block diagram Connector pin assignme...

Page 238: ...ing elements Coding switch for adjusting the IP address The possibility to adjust the IP address on every node is the prerequisite for connect ing the node to an IP network The AC 800F IP address is assigned or configured by the operating system but it is defined by setting the coding switch on the Ethernet module The coding switch is located at the top edge of the Ethernet module Use a screw driv...

Page 239: ...hen no module with a buffer battery resides in the other E slot will cause a data loss The data in the main memory and the configuration of the real time clock will be lost then Replacing the buffer battery Remove the battery holder take the two small faces of the holder and pull it out If the AUI module is on State LED is lighted the Battery LED will light up red Open the battery holder slightly ...

Page 240: ... Power consumption 1 4 W without transceiver max 4 6 W depending on transceiver Power supply of AUI interface 12 V DC 5 Typical output current 250 mA Max ripple 100 mVPP Protective circuitry Short circuit protection circuit with current delimiter Medium Depending on connected transceiver Max segment length Depending on medium Max number of nodes per segment Depending on medium Battery Lithium batt...

Page 241: ...r such switches and hubs Due to its well known and widespread RJ45 connector any off the shelf switch or hub can be connected to the 10BaseT module EI 803F If the chosen switch or hub permits connection to another Ethernet network like 10Base2 AUI or FO this opens up any other Ethernet medium to you Please contact you local ABB service center for recommenda tions related to switches and hubs and p...

Page 242: ...nected to a proper bus structure Red Power supply switched on module not yet identified short time during module startup or error occurred during module test Batt low LED Off Sufficient buffer battery voltage Yellow Buffer battery not found or low insufficient voltage Two single color LEDs are provided on the RJ45 connector indicating the current communication state Although these LEDs are not lab...

Page 243: ...coder for generating a serial bit stream EEPROM for configuration data HEX coding switch for configuring IP address redundancy link Electrical isolation for TP interface ESD protector on RJ45 socket Isolator for electrical isolation of the bus signals Buffer battery holder with polarity reversal protection and monitoring circuit RJ45 connector Block diagram Fig 6 15 10BaseT module block diagram Co...

Page 244: ... Two different cable types are available for connecting a 10BaseT module Use a cable with the transmit branch TD TD of one module crossed over the receive branch RD RD of the other module cross cable for a redundancy link between two 10BaseT modules or for a direct link between two 10BaseT nodes When connecting other components e g a hub this cross over is done in the connector As a result a 1 1 c...

Page 245: ...the top edge of the Ethernet module Use a screw driver with a blade width of 2 2 5 mm for setting the coding switch The switch can snap in positions 0 9 and A F It can be turned both clockwise and counter clockwise Fig 6 17 10BaseT module coding switch Refer to Sections 5 3 1 and 5 4 4 for details Buffer battery The 3 6 V lithium battery SB 808F which is to be inserted in the battery holder SY 809...

Page 246: ... will light up yellow Open the battery holder slightly press your fingers on the upper and lower edge of the holder Replace battery SB 808F Observe the battery polarity Assemble the battery holder When inserting the battery holder make sure the contact pins are on the left hand side Insert the battery holder into the slot on the module front panel and press it in until it snaps in Make sure that t...

Page 247: ...eT cable category 3 4 or 5 Advanced Max segment length 100 m Max number of nodes per segment 2 Battery Lithium battery 3 6 V 950 mAh Low battery signaling 2 4 V RAM and real time clock buffering time for PM 802F for PM 803F 1 5 years 0 hours Dynamic characteristics Transmission rate 10 Mbit s Data retention through battery buffering is only provided by the CPU board PM 802F Use the Ethernet module...

Page 248: ... such switches and hubs Due to its well known and widespread RJ45 connector any off the shelf switch or hub can be connected to the 10BaseT module EI 813F If the chosen switch or hub permits connection to another Ethernet network like 10Base2 AUI or FO this opens up any other Ethernet medium to you Please contact you local ABB service center for recommenda tions related to switches and hubs and pr...

Page 249: ... mode of Boot Loader see Sec tion 5 4 Orange flashing Power supply switched on module identified module not connected to a proper bus structure Red Power supply switched on module not yet identified short time during module startup or error occurred during module test Battery LED Off When the AC 800F is on and the module is not activated buffering is realized via the power unit When the AC 800F is...

Page 250: ...is possible 10BaseT Active LED Off No communication Green flashing Communicating 6 7 2 Hardware structure The 10BaseT module EI 813F comprises the following hardware components LAN controller coprocessor adapted to Intel RISC CPU 32 bit data bus 32 bit address bus DMA interrupt Serial interface Manchester encoder for generating a serial bit stream EEPROM for configuration data HEX coding switch fo...

Page 251: ...used 5 n c Not used 6 RD Receive signal 7 n c Not used 8 n c Not used Two different cable types are available for connecting a 10BaseT module Use a cable with the transmit branch TD TD of one module crossed over the receive branch RD RD of the other module cross cable for a redundancy link between two 10BaseT modules or for a direct link between two 10BaseT nodes When connecting other components e...

Page 252: ...the top edge of the Ethernet module Use a screw driver with a blade width of 2 2 5 mm for setting the coding switch The switch can snap in positions 0 9 and A F It can be turned both clockwise and counter clockwise Fig 6 20 10BaseT module coding switch Refer to Sections 5 3 1 and 5 4 4 for details Buffer battery The 3 6 V lithium battery SB 808F which is to be inserted in the battery holder SY 809...

Page 253: ...D will light up red Open the battery holder slightly press your fingers on the upper and lower edge of the holder Replace battery SB 808F Observe the battery polarity Assemble the battery holder When inserting the battery holder make sure the contact pins are on the left hand side Insert the battery holder into the slot on the module front panel and press it in until it snaps in Make sure that the...

Page 254: ...5 x 28 x 128 mm H x W x D Static characteristics Power consumption 1 5 W Medium STP 10BaseT cable category 3 4 or 5 Advanced Max segment length 100 m Max number of nodes per segment 2 Battery Lithium battery 3 6 V 950 mAh Low battery signaling 2 4 V RAM and real time clock buffering time for PM 802F for PM 803F 1 5 years 20 days Dynamic characteristics Transmission rate 10 Mbit s ...

Page 255: ...800F are identical Every module can be plugged in any of the four slots according to your needs1 When using the power supply module SA 801F or SD 802F together with the CPU board PM 803F a maximum of 3 Profibus modules FI 830F can be supported Use the power supply module SA 811F or SD 812F with software version 7 1 and higher for running a maximum of 4 Profibus modules FI 830F Every fieldbus modul...

Page 256: ...resulting from electrostatic discharge ESD proceed as described below when installing or replacing a module Note that this procedure is mandatory Remove either the already installed module to be replaced or the cap dummy panel AM 895F from the appropriate slot Establish a good electrical contact between a passive part of the housing and the special ESD protection bag in which the module has been d...

Page 257: ...an generate up to four different interrupts which will be recognized and processed by the system with different priorities Data errors detected in the module memory will be reported through a parity error interrupt An 8 MB address domain for memory access and an 8 MB address domain for I O access is dedicated to every module Modules for 8 bit 16 bit or 32 bit data buses can be connected The memory...

Page 258: ...e with your hand or any object while the AC 800F is working may cause unpredictable system reactions and damages Do not touch the parts in any case 3 Insert the module and fasten it with screws 4 Slide the slide lock over the upper locking screw Use an appropriate tool to slide the lock to the left hand side until the screw head is completely covered and the Lock inscription is visible Only if the...

Page 259: ... to a defined safe state Fig 7 2 Unlocking the module slide lock Only if all LEDs of the fieldbus module are extinguished it is ensured that there is no more data traffic between the AC 800F and the other fieldbus nodes and that the module has a high resistance towards the address data bus of the AC 800F 2 Remove the link between the AC 800F fieldbus module and the fieldbus Follow the relevant ins...

Page 260: ... Module is active and working properly If the State LED is permanently lit red upon switch on of the slide lock this indicates that identification has failed Possible reasons are that the module in its currently loaded version is not supported by the AC 800F software or that it is plugged into the wrong slot If the State LED changes over from orange to static red a hardware error has been detected...

Page 261: ...d thus is acting as the master The CAN 3 and Serial module channels have a transmit and a receive indicator LED each The LEDs light up green when data is being received or transmitted EEPROM Every module has a serial EEPROM holding the module ID and the following manufacturer information Access mode used for data exchange with the CPU Revision level Serial number Tester Test date Error memory Work...

Page 262: ...2 Mbauds and from any manufacturer can be connected via an electrical isolation The slowest node on the bus gives the maximum speed of the entire link A standardized extension with the asynchronous V1 services is already available in the Profibus software the so called Profibus stack and can be loaded at a later time independently of the hardware When using the power supply module SA 801F or SD 80...

Page 263: ...module already provides the possibility of a master redundancy for the Profibus DP Description of the status indicators State LED The fieldbus module FI 830F has a multicolor LED which indicates the current module state This LED is labeled State LED and is located at the top The State LED indicates the following Off No voltage applied module is separated Green Module is active and working properly...

Page 264: ...ith 107 write cycles 512 Kbytes flash EPROM for 80C165 firmware and Profibus stack Update possible without replacing the EPROM Direct access from AC 800F to firmware memory of FI 830F to enable an update while installed in the system Online self test and diagnosis of the FI 830F module via shared memory Plugging and removal of the module while the system is running thanks to slide lock Operating v...

Page 265: ...7 3 FI 830F block diagram Connector pin assignment The assignment of the 9 pin communication connector complies with DIN 19245 EN 50170 Ready made cables from any supplier can be connected Fig 7 4 FI 830F connector pin assignment Pin Signal Description 1 shield Shield 2 n c Not used 3 RxD TxD Transmit receive data PLUS 4 RTS Repeater control signal direction control 5 GND Data transmission potenti...

Page 266: ...rameters Module voltage monitoring Profibus master redundancy possible General features Rated voltages 5 V 3 and 3 3V 3 Power consumption In the active state it depends on the communication cycle time 2 4 W 2 8 W Weight app 150 g Dimensions 155 x 28 x 128 mm H x W x D Output current VP max 20 mA for bus termination repeater supply Output voltage VP 5 V 5 Overvoltage protection 7 5 V 5 V both trans...

Page 267: ...tart end bits non slip synchronization parity bit and control byte Plugging removal during operation Permissible if slide lock is set properly see Section 7 1 Static characteristics of the RS485 signals Log high 0 2 V differential between Pin 3 and Pin 8 Log low 0 2 V differential between Pin 3 and Pin 8 Max output voltage 5 V differential between Pin 3 and Pin 8 Max output current 250 mA short ci...

Page 268: ... commissioning of a system Later extensions have no impact on stations that are already working on the bus Up to 32 nodes masters and slaves can be grouped in a single segment When using more than 32 nodes several segments linked to each other through repeaters power amplifiers are needed A maximum of 127 nodes can be connected to a Profibus DP line in this way The max line length depends on the t...

Page 269: ...h repeaters Connector plugs Preferably 9 pinSub D connectors 7 2 3 2 Cable parameters The bus cable to be used for FI 830F is specified in DIN 19245 EN 50170 as line type A and can be used according to the following table Parameters Line A Characteristic impedance in Ω 135 165 Capacitance per unit length pF m 30 Loop resistance Ω km 110 Wire diameter mm 0 64 Cross sectional area of wire mm2 0 34 F...

Page 270: ...ded data cable is required for fieldbus module operation Fig 7 6 Cabling FI 830F The cable shield improves the electromagnetic compatibility EMC i e the EMI RFI shielding and the RFI suppression capabilities To ensure good EMI RFI shielding in an environment with high EMI RFI connect the braided cable shield and if applicable the foil type cable shield underneath it at both ends of the line to pro...

Page 271: ...5 4 If a change over to redundancy mode occurs the Profibus module of the secondary unit nearly bumplessly takes over all nodes on the Profibus and continues process control Fig 7 8 Profibus master redundancy 7 2 6 Line redundancy No line redundancy has been implemented in the Profibus module FI 830F If however an analysis of the system availability shows the necessity of redundant Profibus cablin...

Page 272: ... information about Profibus DP technology redundancy and installation and the RLM 01 module please contact your local ABB service center 7 2 7 Profibus PA operation The Profibus module FI 830F is designed exclusively for the connection of Profibus DP nodes If you intend to integrate a Profibus PA line i e several PA nodes into the network it is recommended to use a linking device LD 800P The linki...

Page 273: ...nt via redundancy link Redundant power supply 24 V DC with monitoring function and generation of a power fail signal Electrical isolation between DP and PA and between the two PA lines Supply of the bus via power conditioner with external power supply EEPROM for operating parameters Status and error indicators Fig 7 9 LD 800P block diagram DP connector 9 pin Sub D PA connection via pluggable screw...

Page 274: ...e This applies especially to the Modbus Protocol An RS232 RS422 or RS485 interface can be used RS232 and RS422 are working in duplex mode whereas RS485 provides for half duplex operation RTS and CTS are available for hardware handshake Two serial interfaces are provided by the module They are electrically isolated from each other and from the CPU board Exclusively plug the fieldbus modules in slot...

Page 275: ...t been identified or an error occurred RxD0 LED Single color green LED indicates the receive status of the first channel Off Channel does not receive any data Green Channel is receiving data TxD0 LED Single color green LED indicates the transmit state of the first channel Off Channel does not transmit any data Green Channel is transmitting data RxD1 LED Single color green LED indicates the receive...

Page 276: ...or the communication channels Optocouplers for monitoring the electrically isolated voltages and thus possibility of alarm signaling in case of failure EEPROM for configuration data and error memory Isolator allowing you to plug the module in or remove it while the AC 800F is running 26 pin high density Sub D socket with the signals of the two channels In order to ensure electromagnetic compatibil...

Page 277: ... 3 Pin 8 RTS RS232 Pin 4 Pin 9 GND Pin 20 Pin 26 VCC_Term Pin 19 Pin 25 RxTx RS485 Rx RS422 Pin 10 Pin 15 RxTx RS485 Rx RS422 Pin 11 Pin 16 Tx RS422 Pin 12 Pin 17 Tx RS422 Pin 13 Pin 18 Electrical isolation The two serial channels are electrically isolated from each other and from the system To achieve this the communication signals are isolated through high speed optocouplers The power for the ch...

Page 278: ...on prescaler General features Rated voltage 5 V 3 from CPU board of AC 800F Power consumption 1 6 W 2 6 W Channel supply Rated voltage 5 V 10 Power consumption max 0 15 W when idling per channel max 0 3 W during communication max 0 4 W with short circuit in RS232 cable max 1 25 W with short circuit in RS422 cable max 1 25 W with short circuit in RS485 bus Output voltage for termination VCC_Term Ra...

Page 279: ... output current 250 mA short circuit Min node impedance 4 kohms Max number of nodes One transmitter max 31 receivers Max perm cable length 1200 m Static characteristics of RS485 signals Log high 0 2 V differential Log low 0 2 V differential Max output voltage 5 V Max output current 250 mA short circuit Min node impedance 4 kohms Max number of nodes 32 transmitters receivers Max perm cable length 1...

Page 280: ...des three CAN interfaces and thus ensures compatibility with the Freelance 2000 process station The three CAN interfaces are electrically isolated from each other and from the CPU board Exclusively plug CAN module FI 810F into slot F1 Do not plug in any other slot Description of status indicators State LED The multicolor State LED of CAN module FI 810F indicates the current module state The State ...

Page 281: ... LED indicates the receive status of the second channel Off Channel does not receive any data Green Channel is receiving data TxD1 LED Single color green LED indicates the transmit state of the second channel Off Channel does not transmit any data Green Channel is transmitting data RxD2 LED Single color green LED indicates the receive status of the third channel Off Channel does not receive any da...

Page 282: ...ring the electrically isolated voltages and thus possibility of alarm signaling in case of failure EEPROM for configuration data Isolator allowing you to plug the module in or remove it while the AC 800F is running 9 pin Sub D socket with the bus signals of the three CAN channels In order to ensure electromagnetic compatibility the bus signals of the CAN channels are applied to the Sub D socket vi...

Page 283: ...for the channels is provided by an electrically isolated DC DC converter with three isolated output voltages 7 4 3 Technical data Features Three CAN channels el isolated from each other and from the system CAN drivers for differential bus structure Serial 4 KBit EEPROM with 107 write cycles for system parameters General features Rated voltage 5 V 3 from the CPU board Power consumption 1 6 W 2 6 W ...

Page 284: ... 2 25 V Bus state recessive 0 5 V differential CAN to CAN Bus state dominant 0 9 V differential CAN to CAN Max output current 100 mA short circuit Min load impedance 45 ohms Max number of nodes 32 Max perm cable length 500 m observe configured transmission rate Dynamic characteristics Transmission rate 1 Mbauds with a max total bus length of 40 m configurable 500 Kbauds with a max total bus length...

Page 285: ... used technology Many vendors offer such switches and hubs Due to its well known and widespread RJ45 connector any off the shelf switch or hub can be connected to the FF HSE module FI 840F If the chosen switch or hub permits connection to another Ethernet network like 10Base2 AUI or FO this opens up any other Ethernet medium to you The adaptation to the max possible transmission rate 10 Mbit s or ...

Page 286: ...ed Power supply switched on module not yet identified short time during module startup or error occurred during module test Two single color LEDs are provided on the RJ45 connector indicating the current communication state Although these LEDs are not labeled they can be clearly identified through their color The lower green LED indicates the link state the upper yellow LED indicates the transmiss...

Page 287: ... main memory as RAM for the module CPU Shared memory for data exchange between main processor and module CPU data storage through parity check Automatic recognition whether 10BaseT or 100BaseTX is connected Electrically isolated TP interface ESD protector on RJ45 socket Serial interface Manchester encoder for generating a serial bit stream EEPROM for configuration data and diagnostic data buffer i...

Page 288: ...ed 5 n c Not used 6 RD Receive signal 7 n c Not used 8 n c Not used Two different cable types are available for connecting an FF HSE module Use a cable with the transmit branch TD TD of one module crossed over the receive branch RD RD of the other module cross cable for a direct link between two FF HSE nodes When connecting other components e g a hub this cross over is done in the connector As a r...

Page 289: ...mic RAM Shared memory of the module 1 Mbyte synchronous static RAM as data exchange memory between the CPU board and the module CPU data storage through parity bit monitoring Firmware memory 2 Mbyte flash EPROM 32 bit word length in system programming direct programming from the AC 800F CPU board possible EEPROM Serial 16 kbit EEPROM write cylces 107 data retention 10 years Static characteristics ...

Page 290: ...7 Functional Description of the Fieldbus Modules 7 36 ...

Page 291: ...00F is used as a stand alone device i e it has no Ethernet connection or the only existing Ethernet module is to be replaced and a buffer battery is needed to avoid data loss configuration data of the AC 800F When using the battery module AM 801F together with the CPU board PM 803F no battery buffering is ensured Use the module AM 811F instead Exclusively plug the battery module in slots E1 and E2...

Page 292: ...ered to you 3 Take the battery module out of the special ESD protection bag Do not touch the board Only touch the module front panel 4 Carefully insert the battery module into the appropriate slot E1 or E2 Touch the AC 800F housing with your free hand either while inserting the module into the slot or at least directly prior to inserting it in order to provide for discharge There are contacts on t...

Page 293: ...k ing screw Use an appropriate tool to slide the lock to the right hand side until the screw head is completely accessible and the Lock inscription is no longer visible Fig 8 2 Unlocking the module slide lock 2 Undo the screws at the module front panel top and bottom 3 Remove the battery module Touch the AC 800F housing with your free hand ei ther while removing the module from the slot or at leas...

Page 294: ...on module identified and ready to operate according to configuration Orange Power supply switched on module identified intermediate state after normal module startup or configuration mode of Boot Loader see Section 5 4 Red Module power supply is on module not yet identified short time during module startup or error occurred during module test Batt low LED Off Sufficient buffer battery voltage Yell...

Page 295: ... indicator LED Batt low Block diagram Fig 8 3 Battery module block diagram Buffer battery The 3 6 V lithium battery SB 808F which is to be inserted in the battery holder SY 809F is included in the scope of delivery of battery module AM 801F The battery holder can be removed and plugged in at any time while the module is switched off or while it is running When the AC 800F is off removing the batte...

Page 296: ...pen the battery holder SY 809F slightly press your fingers on the upper and lower edge of the holder Replace battery SB 808F ob serve the battery polarity Assemble the battery holder When inserting the battery holder make sure the contact pins are on the left hand side Insert the battery holder into the slot on the module front panel and press it in until it snaps in Make sure that the battery hol...

Page 297: ... 128 mm H x W x D Rated voltage 5 V 3 from CPU board Power consumption around 0 15 W Battery 3 6 V lithium battery 950 mAh Low battery signaling 2 4 V RAM and real time clock buffering time for PM 802F for PM 803F 1 5 years 0 hours Plugging and removal while AC 800F is run ning Permissible if slide lock has been set properly Data retention through battery buffering is only provided by the CPU boar...

Page 298: ... used as a stand alone device i e it has no Ethernet connection or the only existing Ethernet module is to be replaced and a buffer battery is needed to avoid data loss configuration data of the AC 800F The battery module AM 811F is designed for battery buffering of the CPU boards PM 802F and PM 803F with software version 7 1 and higher Exclusively plug the battery module in slots E1 and E2 Do not...

Page 299: ...ered to you 3 Take the battery module out of the special ESD protection bag Do not touch the board Only touch the module front panel 4 Carefully insert the battery module into the appropriate slot E1 or E2 Touch the AC 800F housing with your free hand either while inserting the module into the slot or at least directly prior to inserting it in order to provide for discharge There are contacts on t...

Page 300: ...ck ing screw Use an appropriate tool to slide the lock to the right hand side until the screw head is completely accessible and the Lock inscription is no longer visible Fig 8 5 Unlocking the module slide lock 2 Undo the screws at the module front panel top and bottom 3 Remove the battery module Touch the AC 800F housing with your free hand ei ther while removing the module from the slot or at lea...

Page 301: ...mal module startup or configuration mode of Boot Loader see Sec tion 5 4 Red Module power supply is on module not yet identified short time during module startup or error occurred during module test Battery LED Off When the AC 800F is on and the module is not activated buffering is realized via the power unit When the AC 800F is off and the module is not activated buffering is realized via the mod...

Page 302: ...s indicator LED Battery Block diagram Fig 8 6 Battery module block diagram Buffer battery The 3 6 V lithium battery SB 808F which is to be inserted in the battery holder SY 809F is included in the scope of delivery of battery module AM 811F The battery holder can be removed and plugged in at any time while the module is switched off or while it is running When the AC 800F is off removing the batte...

Page 303: ...en the battery holder SY 809F slightly press your fingers on the upper and lower edge of the holder Replace battery SB 808F ob serve the battery polarity Assemble the battery holder When inserting the battery holder make sure the contact pins are on the left hand side Insert the battery holder into the slot on the module front panel and press it in until it snaps in Make sure that the battery hold...

Page 304: ...round 150 g without buffer battery around 170 g with buffer battery Dimensions 155 x 28 x 128 mm H x W x D Rated voltage 5 V 3 from CPU board Power consumption around 0 15 W Battery 3 6 V lithium battery 950 mAh Low battery signaling 2 4 V RAM and real time clock buffering time for PM 802F for PM 803F 1 5 years 20 days Plugging and removal while AC 800F is running Permissible if slide lock has bee...

Page 305: ...al which can be received outside Germany please use the GPS satellite radio clock For details refer to Section 8 4 6 The time synchronization is system wide Thus only one radio clock per system is needed The time of all process and operator stations connected to a system bus is set by the radio clock If several systems are connected to a system bus one radio clock synchronizes the times of all pro...

Page 306: ... of reinforced concrete it is recommended to use an outdoor antenna with lightning protection module Please contact the company Hopf for more detailed information and the selection of the appropriate configuration for your appli cation Figure 8 7 shows the radio clock dimensional drawing Fig 8 7 Radio clock dimensions 8 3 3 Setting the radio clock Read the technical documentation which the company...

Page 307: ... module of the AC 800F as shown in Fig 8 8 Fig 8 8 Linking the radio clock with the AC 800F A cable with the terminal assignment seen in Fig 8 9 is needed for linking the radio clock with the AC 800F When using a cable DSU 141 open the connector hood discon nect surplus links and cut off or in sulate surplus wires Use a commercial adapter for ad aptation to the 25 pole connector of the radio clock...

Page 308: ...00 system follows the received time signals again 8 4 Connecting the GPS satellite radio clock to the AC 800F 8 4 1 GPS satellite radio clock 6841 As an alternative to the external DCF77 radio clock an external GPS Global Posi tioning System radio clock from Hopf manufacturer can be connected to the AC 800F The connection to the AC 800F is established through the Diag interface of the power supply...

Page 309: ...tellite radio clock deliverables Normally the components listed below are needed for connecting a GPS satellite ra dio clock to the AC 800F Qty Component Order code 1 Stand alone 6841GPS system with LC display keyboard and power supply in half 19 rack FG6841G11 1 Active GPS antenna with 25 m standard cable for flat roof and wall mounting FG4490G0 1 Indirect lightning protector for GPS antenna FG44...

Page 310: ...llite radio clock Basic settings of the GPS satellite radio clock are made using the built in keyboard user guided through built in LC display For a keyboard description and configuration instructions please refer to the documentation delivered by Hopf with the clock 8 4 6 Connecting the radio satellite clock to the AC 800F The satellite radio clock is connected to any AC 800F of the Freelance 200...

Page 311: ...and transportation temperature 25 C 85 C Air humidity air temperature diagram Fig 9 1 Max relative humidity Degree of relative humidity RH 1 to EN 61131 2 1994 IEC 1131 2 Operating altitude max 2000 m above sea level higher altitudes on request Climate class KWF to DIN 40 040 3K3 to DIN IEC 721 Part 3 3 Corrosion resistance of housing to IEC 68 2 30 lower air temperature 25 C upper air temperature...

Page 312: ...tions of more than 0 5 g the special mounting material for vibration resistant wall mounting has to be used 9 3 Electromagnetic compatibility EMC Meets the requirements of EMC regulation 89 336 EEC as of May 1989 or the German EMVG national EMC regulation dated November 1992 respectively Complies with product standard EN 61326 Part1 01 98 RFI suppression to EN 55022 4 1998 DIN VDE 0878 Part 22 11 ...

Page 313: ... CSAC 22 2 No 1010 1 SIQ CB Scheme 97NK2421 CSA NTRL CSA FM Supply of modules extra low voltage with protective separation from other circuits which may be earthed according to IEC 364 4 41 1991 Power supply module SA 801F and SA 811F Safety isolating transformer according to EN 60742 Optocoupler for protective separation against electrical shock German standard VDE 0884 8 87 Power supply module S...

Page 314: ...tion Separation in connected transceiver Supply voltage for power supply module SA 801F and SA 811F Rated voltage value 300 V AC DC overvoltage category II pollution degree 2 Test voltage 3300 V DC primary circuit against secondary circuit and housing ground The power supply module has a protective separation from other circuits in accordance with DIN VDE 0106 Part 101 11 86 Supply voltage for pow...

Page 315: ...ot convert the power to heat by itself Calculation examples The specified thermal power loss is composed of the basic power loss and the rated power for each activated module The power loss of each activated module has to be added hence Total power loss basic power loss total power loss of all active modules Power loss of AC 800F basic device with power supply SA 801F Basic power loss 15 3 W Power...

Page 316: ...f Ethernet module EI 803F Nominal power loss 1 3 W Power loss of Ethernet module EI 813F Nominal power loss 1 3 W Power loss of fieldbus module FI 840F Nominal power loss 2 4 W Power loss of fieldbus module FI 830F Nominal power loss 2 7 W Power loss of fieldbus module FI 820F Nominal power loss 2 5 W Power loss of fieldbus module FI 810F Nominal power loss 2 5 W Power loss of battery module AM 80...

Page 317: ...10 Approvals certificates 10 1 10 Approvals certificates 10 1 ISO 9001 Fig 10 1 ISO 9001 ...

Page 318: ...10 Approvals certificates 10 2 Fig 10 2 ISO 9001 ...

Page 319: ...10 Approvals certificates 10 3 Fig 10 3 ISO 9001 ...

Page 320: ...10 Approvals certificates 10 4 Fig 10 4 ISO 9001 ...

Page 321: ...10 Approvals certificates 10 5 10 2 ISO 9000 Fig 10 5 ISO 9000 ...

Page 322: ...10 Approvals certificates 10 6 Fig 10 6 ISO 9000 ...

Page 323: ...10 Approvals certificates 10 7 10 3 CE Fig 10 7 CE certificate page 1 ...

Page 324: ...10 Approvals certificates 10 8 Fig 10 8 CE certificate page 2 ...

Page 325: ...10 Approvals certificates 10 9 Fig 10 9 CE certificate page 3 ...

Page 326: ...10 Approvals certificates 10 10 Fig 10 10CE certificate supplement ...

Page 327: ...10 Approvals certificates 10 11 10 4 CSA Fig 10 11 CSA certificate page 1 ...

Page 328: ...10 Approvals certificates 10 12 Fig 10 12 CSA certificate page 2 ...

Page 329: ...10 Approvals certificates 10 13 Fig 10 13 CSA certificate page 3 ...

Page 330: ...10 Approvals certificates 10 14 Fig 10 14 CSA certificate page 4 ...

Page 331: ...10 Approvals certificates 10 15 10 5 UL Fig 10 15 UL certificate ...

Page 332: ...10 Approvals certificates 10 16 Fig 10 16 UL certificate page 2 ...

Page 333: ...10 Approvals certificates 10 17 Fig 10 17 UL certificate page 3 ...

Page 334: ...10 Approvals certificates 10 18 Fig 10 18 UL certificate page 4 ...

Page 335: ...10 Approvals certificates 10 19 10 6 GUS certificate Fig 10 19 GUS certificate ...

Page 336: ...000 6 2 73 23 EWG 73 23 EEC NSR LVD EN 61010 1 Die Montage und Installationsanleitung 3BDD012501R0203 ist zu beachten The mounting and installation instruction 3BDD012501R0201 has to be observed Weitere Angaben über die Einhaltung dieser Richtlinien enthalten die Anhänge Further information about the compliance with the directives are given in the appendix ABB Automation Products GmbH Minden den 1...

Page 337: ...te der Komponenten List of Components Komponenten Components Sach Nr Item no Benennung Designation EI 811F 3BDH000020R1 Ethernet module 10Base2 EI 812F 3BDH000021R1 Ethernet module AUI EI 813F 3BDH000022R1 Ethernet module 10BaseT FI 840F 3BDH000033R1 FF HSE FieldbusFoundation High Speed Ethernet module PM 803F 3BDH000003R1 Base unit 16MB SDRAM ...

Page 338: ...801F AC mains plug Fig 11 1 Terminal assignment mains plug SA 801F Diagnostic plug Do not use pin 9 Fig 11 2 Terminal assignment diagnostic plug SA 801F 11 1 2 Terminal assignment of SA 811F AC mains plug Fig 11 3 Terminal assignment mains plug SA 811F Diagnostic plug Do not use pin 9 Fig 11 4 Terminal assignment diagnostic plug SA 811F ...

Page 339: ...ssignment mains plug SD 802F Diagnostic plug Do not use pin 9 Fig 11 6 Terminal assignment diagnostic plug SD 802F 11 1 4 Terminal assignment of SD 812F DC mains plug Fig 11 7 Terminal assignment mains plug SD 812F Diagnostic plug Do not use pin 9 Fig 11 8 Terminal assignment diagnostic plug SD 812F ...

Page 340: ...nal assignment of EI 801F 10Base2 socket Fig 11 9 10Base2 terminal assignment EI 801F 11 2 2 Terminal assignment of EI 811F 10Base2 socket Fig 11 10 10Base2 terminal assignment EI 811F 11 2 3 Terminal assignment of EI 802F Ethernet AUI socket Fig 11 11 Terminal assignment AUI socket EI 802F ...

Page 341: ...t AUI socket Fig 11 12 Terminal assignment AUI socket EI 812F 11 2 5 Terminal assignment of EI 803F Ethernet TP socket Fig 11 13 Terminal assignment Ethernet TP EI 803F 11 2 6 Terminal assignment of EI 813F Ethernet TP socket Fig 11 14 Terminal assignment Ethernet TP EI 813F ...

Page 342: ... 11 3 1 Terminal assignment of FI 840F Ethernet TP socket Fig 11 15 Terminal assignment Ethernet TP FI 840F 11 3 2 Terminal assignment of FI 830F Communication plug Fig 11 16 Terminal assignment FI 830F 11 3 3 Terminal assignment of FI 820F Fig 11 17 Terminal assignment FI 820F ...

Page 343: ...11 Terminal Assignment 11 6 11 3 4 Terminal assignment of FI 810F Communication plug Fig 11 18 Terminal assignment FI 810F ...

Page 344: ... temperature of 60 C observed 3 1 2 1 For mounting outside a cabinet Did you use the special contact ledge RW 855F for applying the cable shield 3 1 4 3 1 5 For vibration proof wall mounting Did you use mounting material RW 850F 3 1 5 Did you follow the special mounting instructions in this manual 3 1 5 Grounding Did you make the functional grounding 3 2 Is good conductivity of the grounding strap...

Page 345: ...ins connection Is the proper power supply used SA 801F SA 811F for 115 230 V AC SD 802F SD 812F for 24 V DC 4 1 Is are the input circuit s of the power supply fuse protected 4 1 Is there a 2 pole switch on the power supply input 4 1 Did you fasten the connectors with screws to power supply modules With SD 802F SD 812F Are two power cables provided With only one power cable is the unused connector ...

Page 346: ...erved Grounding Did you avoid shorts to ground Did you perform the appropriate measurements to verify Were all cables laid and fastened properly Were the cable shields put on Installing a 10Base5 network 4 2 6 Is the bus cable length a multiple or a combination of the standard lengths Is the max cable length of 500 m observed Was the max cable length confirmed by a TDR measurement record Is the ca...

Page 347: ...y disconnecting each of the two links Did you calculate the max permissible network length Did you check if your network exceeds the max permissible length Did you observe the max permissible fiber length between two 10BaseFL modules NCO 01 Did you observe the max permissible fiber length between a 10BaseFL transceiver NTO 02 and a 10BaseFL module NCO 01 Did you read and observe the operating inst...

Page 348: ...terminal P Were all connector pins not assigned to RS232C left free Was the cable sheath stripped off properly Was the cable connected properly to the contact ledge Are the connectors fastened with screws Was the terminal block connected properly Did you check the connection With redundancy Is the connection between the terminal blocks correct With RS485 only Did you select either internal or exte...

Page 349: ... termination Were both cable ends terminated properly Is the internal termination disabled Is a 1 kΩ pull up 100 Ω and 1 kΩ pull down resistance circuitry used as the external termination Is an external 5 V power supply provided for external termination Were all connector pins not assigned to RS422 left free Is the appropriate cable used sufficient wire CSA shielded Was the connector shield applie...

Page 350: ...out the protective separation With redundancy Is the connection between the terminal blocks correct Did you choose external termination Is the internal termination disabled Sec 5 3 Switching on the AC 800F Is are the IP address es known Were they set properly depending on the mode standard case special case or redundancy case Is the Run Stop switch on the power supply module set to the Run positio...

Page 351: ...sses set properly Did you select the proper network type Do you know the IP address of the default router Did you set it correctly Did you set the reaction on operating system boot as desired Did you select the extended selftest setting and the waiting time for the configuration mode as required Did you Save the settings Did you set the time correctly ...

Page 352: ...e2 network segments Warning The segments are grounded by the module Use 10Base5 network concentrator module with 10Base2 N BNC adapter as an alternative 10Base2 terminating resistor Resistor for terminating a 10Base2 network cable 10Base2 network transceiver Transceiver AUI 10Base5 grounding clip The cable shield of the 10Base5 network cable has to be grounded by a grounding clip which is attached...

Page 353: ...ng active communication Off no communication Green flashing communicating 10BaseT Link The upper yellow LED on the RJ45 connector of the 10BaseT module indicating the link state Off Inactive link no communication possible Static yellow Active link communication is possible 10BaseT module EI 803F The 10BaseT module is designed for connecting the AC 800 F to the system bus and can be used as a redun...

Page 354: ...00F to the system bus It is used for installations where a 10Base2 cabling is not sufficient due to the required performance or EMI RFI shielding capabilities or if an already existing cabling needs to be extended The standardized AUI interface of this module allows you to connect any off the shelf transceiver With this any Ethernet medium connected via these transceivers will be available Additio...

Page 355: ...activated buffering is realized via the module battery No function monitoring of the module battery Green Sufficient buffering time Orange Less than 50 hours buffering time remaining Red No buffer battery or battery low Boot Loader Basic software of the AC 800F capable of loading an operating system into the AC 800F via the Ethernet The bootstrap of the operating system is done by the engineering ...

Page 356: ...tral unit and up to two I O units The central unit contains the CPU module which does the processing Cheapernet Colloquial name for Ethernet standard 10Base2 10Base2 network cable CMOS RAM Battery buffered memory on the CPU board installed in the AC 800F rack serves for storing the current setting of the PC central unit COAX segment Ethernet cable segment to which nodes are connected Link segment ...

Page 357: ...r connecting a DCF77 radio clock DCF77 radio clock GPS DigiLink RS485 interface of the AC 800F for connecting subsystems like balances and bar code readers via Modbus protocol Two of these interfaces are available on the fieldbus module FI 820F RS485 interface DigiNet S System bus DigiTool Control Builder F DigiVis Software for the operator station runs under MS Windows NT Operator station Dummy p...

Page 358: ...ailure LED Indicates hardware and software errors of the AC 800F FF HSE Modul FI 840F Fieldbus link for linking local peripherals based on the Fieldbus Foundation High Speed Ethernet Standard FF HSE Link The lower green LED on the RJ45 connector of the FF HSE module indicating the link state Off No active link neither 10Mbit nor 100 Mbit No communication possible Green static Active link Communica...

Page 359: ...ldwide from GPS by a special receiver A GPS clock can be used for synchronizing the times in a process control system For installations in Germany it is recommended to use the DCF77 radio clock to reduce cost DCF77 radio clock Grounding The AC 800F has no safety grounding device of protection class II A functional grounding drains high frequency interference Grounding strip RY 885F Flat conductor ...

Page 360: ...bly used for engineering station LED Light Emitting Diode Link module Module for supply voltage input and for connection of external batteries Link segment Cable segment to which no nodes can be connected Serves for connecting two coax segments Connecting several link segments is also possible M Mains cable TK 802F Mains cable for the power supply module SD 802F SD 812F Open end cable for connecti...

Page 361: ...lines and recommendations for performance features of electrical apparatus Mainly used in the chemical industry Network concentrator Used for linking fiber optic cables with each other or with other network cables in a star like manner Consists of a rack with power supply and network concentrator modules Additional modules for 10Base2 10Base5 10BaseT and AUI Network concentrator module Module plug...

Page 362: ...ower LED Power supply module AC 800F Power LED indicates that the internal supply voltage is applied Link module Power LED lights up green to indicate that a 24 V input voltage is applied CPU module and communication module Power LED indicates that all internal supply voltages are applied Power supply module SA 801F The power supply module SA 801F for input voltages of 115 230 V AC is a vital part...

Page 363: ...Real time clock When using the AC 800F for the first time the real time clock must be adjusted set time and date This data is retained provided that the device is battery buffered If the possible deviation should be too important it is recommended to use a radio clock Redundancy To improve the availability of a process control system some of its components like the power supply or CPU can be provi...

Page 364: ...CPU module and of the AC 800F power supply module is reserved for diagnosis Diagnostic interface RS422 interface Serial interface on the serial fieldbus module FI 820F of the AC 800F in accordance with EIA standard RS422 Two wire pairs are used for RS422 transmission one for transmit and one for receive data RS485 cable Network cable linking subsystems with the AC 800F RS485 interface Serial inter...

Page 365: ...1 F4 for a maximum of four fieldbus modules Splice box For long fiber optic links first a cable without connectors is laid for mechanical reasons Pig tails are spliced to this cable in a second operation Pig tails are short fiber optic cables of around 10 m with a connector at one end The splicing points have to be protected by a case the so called splice box Splice boxes are available for wall mo...

Page 366: ...is all right there is only a reflection at the open cable end Cable kinks cable breaks and T connectors with improper characteristic impedance cause further reflections which can be seen on the measuring record The cable length can also be determined by means of the impulse propagation time Therefore the TDR is also suitable for detecting short circuits and cable breaks An optical time domain refl...

Page 367: ...internal supply voltages falls below the specified value the CPU board is reset The power supply module ensures supply voltages of 5 0 V 3 and 3 3 V 3 Y Yellow Cable Colloquial name for the Ethernet standard 10Base5 network cable The name results from the network cable color 10Base5 network cable ...

Page 368: ...m DFA 047 TK 807F Mains cable 115 230 V AC power supply open end DFA 048 TK 808F Mains cable 115 230 V AC power supply Europ plug DFA 655 RW 855F Special contact ledge for mounting outside a cabinet DFA 656 RW 856F Mounting material for vibration proof wall mounting DFA 070 TK 870F Terminal block DFA095 AM 895F Dummy panel for covering empty slots DFC 02 PM 802F AC 800F basic unit CPU board and ho...

Page 369: ...13 Glossary 13 18 Component of the Freelance 2000 System ...

Page 370: ...ing tool kit 4 32 standardized cable lengths 4 27 tap 4 34 10BaseFL 4 10 4 15 cable 4 40 cabling 4 45 coupling cable segments 4 54 example 4 41 installation 4 38 material 4 40 mixed networks 4 53 module 4 40 4 42 transceiver 4 40 4 42 cabling 4 40 10BaseT 4 10 4 13 4 16 cabling 4 35 example 4 36 4 37 module see EI 813F EI 803F 1st Stage software 5 32 system messages 5 32 3 3 phase bridge rectifier...

Page 371: ...mping of 4 25 cabling 100BaseT 4 100 10Base2 4 20 components 4 20 10Base5 4 28 4 30 10BaseFL 4 45 10BaseFL transceiver 4 40 10BaseT 4 35 AC 800F 4 1 CAN bus 4 92 FF HSE 4 100 FI 820F 4 70 FI 840F 4 99 4 100 HSE 4 100 links between buildings 4 44 4 63 SA 801F 4 1 SD 802F 4 6 SD 812F 4 8 calculation cooling systems 9 5 CAN bus 1 2 cabling 4 92 hazard of lightning strokes 4 89 malfunctions 4 92 CAN m...

Page 372: ...llation EI 801F 6 4 EI 802F 6 4 EI 803F 6 4 diagnosis 5 21 AC 800F 5 29 8 18 interface 5 32 baud rate 5 35 diagnostic cable see TK 890F or TK 891F interface 4 9 5 29 adjusting the baud rate 5 38 PC 4 9 dimensions 3 2 E EI 801F coding switch 3 25 deinstallation 6 4 functional description 6 1 hardware structure 6 7 installation 6 3 mounting 3 23 operating elements 6 8 power 9 5 station number 5 36 t...

Page 373: ...801F EI 811F EI 802F EI 812F EI 803F and EI 813F example 10Base2 4 20 10Base5 4 29 10BaseFL 4 41 10BaseT 4 36 4 37 FF HSE 4 101 HSE 4 101 F Failure 5 33 FF HSE 4 14 cabling 4 100 example 4 101 FF HSE module see FI 840f FI 810F functional description 7 1 hardware structure 7 28 installation 7 4 mounting 3 32 power loss 9 6 technical data 7 29 FI 820F cabling 4 70 functional description 7 1 hardware...

Page 374: ...half duplex operation 4 78 hardware components 5 32 hardware structure EI 801F 6 7 EI 802F 6 18 EI 803F 6 31 EI 811F 6 13 EI 812F 6 25 EI 813F 6 38 FI 810F 7 28 FI 820F 7 22 FI 830F 7 10 FI 840F 7 33 housing cabinet mounting 3 3 dimensions 3 2 height 3 3 risk of overheating 3 4 3 7 3 8 3 9 HSE cabling 4 100 example 4 101 module see FI 840F I I O signals test voltage 9 4 I O unit 1 6 initialization...

Page 375: ... 813F 3 23 FI 810F 3 32 FI 820F 3 32 FI 830F 3 32 FI 840F 3 32 SA 801F 3 11 SA 811F 3 14 SD 802F 3 17 SD 812F 3 20 N NAMUR recommendation 9 2 network concentrator 4 38 4 40 4 45 module 4 42 repeater functionality 4 55 network design 4 17 network expansion 4 54 networks between buildings 4 16 networks mixed 4 53 number of repeaters 4 55 O EI 802F 6 20 EI 803F 6 33 EI 812F 6 26 EI 813F 6 40 operatin...

Page 376: ...Base2 10Base5 4 24 repeater 4 16 4 54 connection 4 54 coupling via 4 54 number of 4 55 required material crimping 4 25 RFI suppression 9 2 ring topology 4 47 risk of overheating 3 4 3 7 3 8 3 9 RS232 connection 4 9 4 72 RS422 connection 4 74 RS485 connection 4 78 RTS 4 73 Rx 4 74 Rx 4 74 RxD 4 73 S SA 801F 4 1 9 3 cabling 4 1 functional description 5 2 installation 4 2 mounting 3 11 power loss 9 5...

Page 377: ...hing on 5 21 switching on AC 800F 5 19 supply voltage 5 21 switch on sequence 5 32 system bus 1 2 configuration 5 35 large 4 55 messages 5 32 overview 1 1 T TDR measurement 4 18 technical data AC 800F 9 1 EI 801F 6 10 EI 802F 6 22 EI 803F 6 35 EI 811F 6 16 EI 812F 6 28 EI 813F 6 42 FI 810F 7 29 FI 820F 7 24 FI 830F 7 12 FI 840F 7 35 PM 802F 5 15 PM 803F 5 17 temperature gradient 9 1 temperature mo...

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Page 379: ...ncomplete information in this document We reserve all rights to this document and the items and images it contains The reproduction disclosure to third parties or the use of the content of this document including parts thereof are prohibited without ABB s prior written permission All rights to other trademarks reside with their respective owners Copyright 2019 ABB All rights reserved www abb com f...

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ABB AC 800F, Mounting And Installation Instructions Manual

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