PERIODIC MAINTENANCE
3-1
EAS20450
PERIODIC MAINTENANCE
EAS20460
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a long-
er service life and reduce the need for costly overhaul work. This information applies to vehicles already
in service as well as to new vehicles that are being prepared for sale. All service technicians should be
familiar with this entire chapter.
EAS37P1069
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM (YP125R)
TIP
•
The annual checks must be performed every year, except if a kilometer-based maintenance,
or for the UK, a mileage-based maintenance, is performed instead.
• From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
EAS37P1086
GENERAL MAINTENANCE AND LUBRICATION CHART (YP125R)
TIP
•
The annual checks must be performed every year, except if a kilometer-based maintenance,
or for the UK, a mileage-based maintenance is performed instead.
• From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
NO.
ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
6000 km
(3500 mi)
12000 km
(7000 mi)
18000 km
(10500 mi)
24000 km
(14000 mi)
1
*
Fuel line
• Check fuel hoses for cracks or
damage.
√
√
√
√
√
2
Spark plug
• Check condition.
• Clean and regap.
√
√
• Replace.
√
√
3
*
Valves
• Check valve clearance.
• Adjust.
√
√
√
√
4
*
Fuel injection
• Check engine idle speed.
√
√
√
√
√
√
5
*
Muffler and ex-
haust pipe
• Check the screw clamp(s) for
looseness.
√
√
√
√
√
NO.
ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
6000 km
(3500 mi)
12000 km
(7000 mi)
18000 km
(10500 mi)
24000 km
(14000 mi)
1
Air filter element
• Replace.
√
√
2
V-belt case air fil-
ter element
• Clean.
√
√
√
√
3
*
Front brake
• Check operation, fluid level
and vehicle for fluid leakage.
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
4
*
Rear brake
• Check operation, fluid level
and vehicle for fluid leakage.
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
Содержание YP125R
Страница 1: ...SERVICE MANUAL 2010 37P F8197 E0 YP125R YP250R...
Страница 6: ......
Страница 8: ......
Страница 28: ...SPECIAL TOOLS 1 19...
Страница 30: ...COOLING SYSTEM DIAGRAMS YP250R 2 73 CABLE ROUTING YP250R 2 75...
Страница 31: ......
Страница 45: ...ELECTRICAL SPECIFICATIONS YP125R 2 14 Spare fuse 15 0 A Spare fuse 10 0 A Spare fuse 5 0 A Spare fuse 7 5 A...
Страница 55: ...LUBRICATION POINTS AND LUBRICANT TYPES YP125R 2 24...
Страница 56: ...LUBRICATION SYSTEM DIAGRAMS YP125R 2 25 EAS37P1139 LUBRICATION SYSTEM DIAGRAMS YP125R 1 2 3 4 5 3...
Страница 57: ...LUBRICATION SYSTEM DIAGRAMS YP125R 2 26 1 Camshaft 2 Crankshaft 3 Oil pump 4 Oil filter 5 Oil strainer...
Страница 58: ...COOLING SYSTEM DIAGRAMS YP125R 2 27 EAS37P1128 COOLING SYSTEM DIAGRAMS YP125R B A B A 4 3 3 2 2 1 3 4 5 2 6 7 6...
Страница 62: ...CABLE ROUTING YP125R 2 31 Front fork front view A 1 1 1 1 2 2 2 3 4 5 6 7...
Страница 66: ...CABLE ROUTING YP125R 2 35 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7...
Страница 70: ...CABLE ROUTING YP125R 2 39 Engine left side view 2 1 3 4 A 3...
Страница 72: ...CABLE ROUTING YP125R 2 41 Handlebar top view A 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17...
Страница 76: ...CABLE ROUTING YP125R 2 45 Tail brake light top view 2 1 3 4 B A 1 5 6...
Страница 92: ...ELECTRICAL SPECIFICATIONS YP250R 2 61 Spare fuse 15 0 A Spare fuse 10 0 A Spare fuse 5 0 A Spare fuse 7 5 A...
Страница 96: ...TIGHTENING TORQUES YP250R 2 65 Cylinder head tightening sequence Muffler tightening sequence 2 3 1...
Страница 103: ...LUBRICATION POINTS AND LUBRICANT TYPES YP250R 2 72...
Страница 104: ...COOLING SYSTEM DIAGRAMS YP250R 2 73 EAS20420 COOLING SYSTEM DIAGRAMS YP250R A A 4 3 3 2 2 1 3 4 5 2 6 7...
Страница 108: ...CABLE ROUTING YP250R 2 77 Front fork front view 1 1 2 3 4 5 6 7 1 2 A 1 2...
Страница 112: ...CABLE ROUTING YP250R 2 81 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7 8 B...
Страница 116: ...CABLE ROUTING YP250R 2 85 Engine left side view 2 1 3 4 5 6 B A 3 7...
Страница 118: ...CABLE ROUTING YP250R 2 87 Handlebar top view A 1 2 3 4 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17...
Страница 120: ...CABLE ROUTING YP250R 2 89 Throttle body top view 3 3 1 2 3 A 6 7 8 8 9 13 C B D 11 10 10 11 4 5 4 4 4 4 4 12 12 12...
Страница 122: ...CABLE ROUTING YP250R 2 91 Tail brake light top view 2 1 3 4 B A 1 5 6 8 7...
Страница 124: ...CABLE ROUTING YP250R 2 93...
Страница 127: ......
Страница 172: ...ELECTRICAL SYSTEM 3 45...
Страница 175: ......
Страница 240: ...REAR SHOCK ABSORBER ASSEMBLIES AND SWINGARM 4 65...
Страница 245: ......
Страница 305: ...CRANKSHAFT YP125R 5 60 a 1...
Страница 366: ...CRANKSHAFT YP250R 5 121...
Страница 394: ...THROTTLE BODY 7 11...
Страница 397: ......
Страница 409: ...CHARGING SYSTEM 8 12 1 AC magneto 3 Rectifier regulator 12 Battery 13 Main fuse 17 Frame ground...
Страница 411: ...CHARGING SYSTEM 8 14...
Страница 423: ...SIGNALING SYSTEM 8 26...
Страница 427: ...COOLING SYSTEM 8 30...
Страница 453: ...FUEL INJECTION SYSTEM 8 56...
Страница 457: ...FUEL PUMP SYSTEM 8 60...
Страница 466: ...IMMOBILIZER SYSTEM 8 69 a Light on b Light off...
Страница 467: ...IMMOBILIZER SYSTEM 8 70...
Страница 495: ......
Страница 496: ...YAMAHA MOTOR ESPA A S A...