VALVES AND VALVE SPRINGS (YP250R)
5-81
TIP
After replacing the cylinder head or replacing the
valve and valve guide, the valve seat and valve
face should be lapped.
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a. Apply a coarse lapping compound “a” to the
valve face.
NOTICE
ECA13790
Do not let the lapping compound enter the
gap between the valve stem and the valve
guide.
b. Apply molybdenum disulfide oil onto the
valve stem.
c. Install the valve into the cylinder head.
d. Turn the valve until the valve face and valve
seat are evenly polished, and then clean off
all of the lapping compound.
TIP
For the best lapping results, lightly tap the valve
seat while rotating the valve back and forth be-
tween your hands.
e. Apply a fine lapping compound to the valve
face and repeat the above steps.
f. After every lapping procedure, be sure to
clean off all of the lapping compound from the
valve face and valve seat.
g. Apply Mechanic’s blueing dye (Dykem) “b”
onto the valve face.
h. Install the valve into the cylinder head.
i. Press the valve through the valve guide and
onto the valve seat to make a clear impres-
sion.
j. Measure the valve seat width again. If the
valve seat width is out of specification, reface
and lap the valve seat.
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EAS24310
CHECKING THE VALVE SPRINGS
The following procedure applies to all of the
valve springs.
1. Measure:
• Valve spring free length “a”
Out of specification
→
Replace the valve
spring.
Inner spring
Free length (intake)
38.10 mm (1.50 in)
Limit
36.10 mm (1.42 in)
Free length (exhaust)
38.10 mm (1.50 in)
Limit
36.10 mm (1.42 in)
Outer spring
Free length (intake)
36.93 mm (1.45 in)
Limit
35.00 mm (1.38 in)
Free length (exhaust)
36.93 mm (1.45 in)
Limit
35.00 mm (1.38 in)
Содержание YP125R
Страница 1: ...SERVICE MANUAL 2010 37P F8197 E0 YP125R YP250R...
Страница 6: ......
Страница 8: ......
Страница 28: ...SPECIAL TOOLS 1 19...
Страница 30: ...COOLING SYSTEM DIAGRAMS YP250R 2 73 CABLE ROUTING YP250R 2 75...
Страница 31: ......
Страница 45: ...ELECTRICAL SPECIFICATIONS YP125R 2 14 Spare fuse 15 0 A Spare fuse 10 0 A Spare fuse 5 0 A Spare fuse 7 5 A...
Страница 55: ...LUBRICATION POINTS AND LUBRICANT TYPES YP125R 2 24...
Страница 56: ...LUBRICATION SYSTEM DIAGRAMS YP125R 2 25 EAS37P1139 LUBRICATION SYSTEM DIAGRAMS YP125R 1 2 3 4 5 3...
Страница 57: ...LUBRICATION SYSTEM DIAGRAMS YP125R 2 26 1 Camshaft 2 Crankshaft 3 Oil pump 4 Oil filter 5 Oil strainer...
Страница 58: ...COOLING SYSTEM DIAGRAMS YP125R 2 27 EAS37P1128 COOLING SYSTEM DIAGRAMS YP125R B A B A 4 3 3 2 2 1 3 4 5 2 6 7 6...
Страница 62: ...CABLE ROUTING YP125R 2 31 Front fork front view A 1 1 1 1 2 2 2 3 4 5 6 7...
Страница 66: ...CABLE ROUTING YP125R 2 35 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7...
Страница 70: ...CABLE ROUTING YP125R 2 39 Engine left side view 2 1 3 4 A 3...
Страница 72: ...CABLE ROUTING YP125R 2 41 Handlebar top view A 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17...
Страница 76: ...CABLE ROUTING YP125R 2 45 Tail brake light top view 2 1 3 4 B A 1 5 6...
Страница 92: ...ELECTRICAL SPECIFICATIONS YP250R 2 61 Spare fuse 15 0 A Spare fuse 10 0 A Spare fuse 5 0 A Spare fuse 7 5 A...
Страница 96: ...TIGHTENING TORQUES YP250R 2 65 Cylinder head tightening sequence Muffler tightening sequence 2 3 1...
Страница 103: ...LUBRICATION POINTS AND LUBRICANT TYPES YP250R 2 72...
Страница 104: ...COOLING SYSTEM DIAGRAMS YP250R 2 73 EAS20420 COOLING SYSTEM DIAGRAMS YP250R A A 4 3 3 2 2 1 3 4 5 2 6 7...
Страница 108: ...CABLE ROUTING YP250R 2 77 Front fork front view 1 1 2 3 4 5 6 7 1 2 A 1 2...
Страница 112: ...CABLE ROUTING YP250R 2 81 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7 8 B...
Страница 116: ...CABLE ROUTING YP250R 2 85 Engine left side view 2 1 3 4 5 6 B A 3 7...
Страница 118: ...CABLE ROUTING YP250R 2 87 Handlebar top view A 1 2 3 4 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17...
Страница 120: ...CABLE ROUTING YP250R 2 89 Throttle body top view 3 3 1 2 3 A 6 7 8 8 9 13 C B D 11 10 10 11 4 5 4 4 4 4 4 12 12 12...
Страница 122: ...CABLE ROUTING YP250R 2 91 Tail brake light top view 2 1 3 4 B A 1 5 6 8 7...
Страница 124: ...CABLE ROUTING YP250R 2 93...
Страница 127: ......
Страница 172: ...ELECTRICAL SYSTEM 3 45...
Страница 175: ......
Страница 240: ...REAR SHOCK ABSORBER ASSEMBLIES AND SWINGARM 4 65...
Страница 245: ......
Страница 305: ...CRANKSHAFT YP125R 5 60 a 1...
Страница 366: ...CRANKSHAFT YP250R 5 121...
Страница 394: ...THROTTLE BODY 7 11...
Страница 397: ......
Страница 409: ...CHARGING SYSTEM 8 12 1 AC magneto 3 Rectifier regulator 12 Battery 13 Main fuse 17 Frame ground...
Страница 411: ...CHARGING SYSTEM 8 14...
Страница 423: ...SIGNALING SYSTEM 8 26...
Страница 427: ...COOLING SYSTEM 8 30...
Страница 453: ...FUEL INJECTION SYSTEM 8 56...
Страница 457: ...FUEL PUMP SYSTEM 8 60...
Страница 466: ...IMMOBILIZER SYSTEM 8 69 a Light on b Light off...
Страница 467: ...IMMOBILIZER SYSTEM 8 70...
Страница 495: ......
Страница 496: ...YAMAHA MOTOR ESPA A S A...