CYLINDER HEAD (YP125R)
5-11
d. Make sure that the timing chain tensioner rod
comes out of the timing chain tensioner hous-
ing smoothly. If there is rough movement, re-
place the timing chain tensioner.
e. Install the timing chain tensioner plug.
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EAS37P1006
INSTALLING THE CYLINDER HEAD
1. Tighten:
• Cylinder head nuts “1”
• Cylinder head bolts “2”
TIP
• Lubricate the cylinder head nuts with engine
oil.
• Tighten the cylinder head nuts and bolts in the
proper tightening sequence as shown and
torque them in two stages.
2. Install:
• Camshaft sprocket
• Timing chain
• Camshaft sprocket bolt
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a. Turn the primary sheave nut on the left side
of the crankshaft counterclockwise to turn the
crankshaft.
b. Align the “I” mark “a” on the generator rotor
with the stationary pointer “b” on the genera-
tor cover.
c. Install the timing chain “1” onto the camshaft
sprocket “2”, then the camshaft sprocket onto
the camshaft, and then finger tighten the
camshaft sprocket bolt.
TIP
Fit the projections “c” on the camshaft into the
holes “d” in the camshaft sprocket and fit the pin
“e” on the decompression cam into the slot “f” in
the decompression lever on the camshaft
sprocket.
NOTICE
ECA37P1001
Do not turn the crankshaft when installing
the camshaft to avoid damage or improper
valve timing.
d. Make sure the “I” mark “g” on the camshaft
sprocket with the stationary pointer “h” on the
cylinder head.
TIP
When installing the camshaft sprocket, be sure
to keep the timing chain as tight as possible on
the exhaust side.
T
R
.
.
Cylinder head nut
22 Nm (2.2 m·kgf, 16 ft·lbf)
T
R
.
.
Cylinder head bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
6
4
1
2
5
3
1
1
2
b
a
1
e
f
c
d
2
Содержание YP125R
Страница 1: ...SERVICE MANUAL 2010 37P F8197 E0 YP125R YP250R...
Страница 6: ......
Страница 8: ......
Страница 28: ...SPECIAL TOOLS 1 19...
Страница 30: ...COOLING SYSTEM DIAGRAMS YP250R 2 73 CABLE ROUTING YP250R 2 75...
Страница 31: ......
Страница 45: ...ELECTRICAL SPECIFICATIONS YP125R 2 14 Spare fuse 15 0 A Spare fuse 10 0 A Spare fuse 5 0 A Spare fuse 7 5 A...
Страница 55: ...LUBRICATION POINTS AND LUBRICANT TYPES YP125R 2 24...
Страница 56: ...LUBRICATION SYSTEM DIAGRAMS YP125R 2 25 EAS37P1139 LUBRICATION SYSTEM DIAGRAMS YP125R 1 2 3 4 5 3...
Страница 57: ...LUBRICATION SYSTEM DIAGRAMS YP125R 2 26 1 Camshaft 2 Crankshaft 3 Oil pump 4 Oil filter 5 Oil strainer...
Страница 58: ...COOLING SYSTEM DIAGRAMS YP125R 2 27 EAS37P1128 COOLING SYSTEM DIAGRAMS YP125R B A B A 4 3 3 2 2 1 3 4 5 2 6 7 6...
Страница 62: ...CABLE ROUTING YP125R 2 31 Front fork front view A 1 1 1 1 2 2 2 3 4 5 6 7...
Страница 66: ...CABLE ROUTING YP125R 2 35 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7...
Страница 70: ...CABLE ROUTING YP125R 2 39 Engine left side view 2 1 3 4 A 3...
Страница 72: ...CABLE ROUTING YP125R 2 41 Handlebar top view A 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17...
Страница 76: ...CABLE ROUTING YP125R 2 45 Tail brake light top view 2 1 3 4 B A 1 5 6...
Страница 92: ...ELECTRICAL SPECIFICATIONS YP250R 2 61 Spare fuse 15 0 A Spare fuse 10 0 A Spare fuse 5 0 A Spare fuse 7 5 A...
Страница 96: ...TIGHTENING TORQUES YP250R 2 65 Cylinder head tightening sequence Muffler tightening sequence 2 3 1...
Страница 103: ...LUBRICATION POINTS AND LUBRICANT TYPES YP250R 2 72...
Страница 104: ...COOLING SYSTEM DIAGRAMS YP250R 2 73 EAS20420 COOLING SYSTEM DIAGRAMS YP250R A A 4 3 3 2 2 1 3 4 5 2 6 7...
Страница 108: ...CABLE ROUTING YP250R 2 77 Front fork front view 1 1 2 3 4 5 6 7 1 2 A 1 2...
Страница 112: ...CABLE ROUTING YP250R 2 81 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7 8 B...
Страница 116: ...CABLE ROUTING YP250R 2 85 Engine left side view 2 1 3 4 5 6 B A 3 7...
Страница 118: ...CABLE ROUTING YP250R 2 87 Handlebar top view A 1 2 3 4 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17...
Страница 120: ...CABLE ROUTING YP250R 2 89 Throttle body top view 3 3 1 2 3 A 6 7 8 8 9 13 C B D 11 10 10 11 4 5 4 4 4 4 4 12 12 12...
Страница 122: ...CABLE ROUTING YP250R 2 91 Tail brake light top view 2 1 3 4 B A 1 5 6 8 7...
Страница 124: ...CABLE ROUTING YP250R 2 93...
Страница 127: ......
Страница 172: ...ELECTRICAL SYSTEM 3 45...
Страница 175: ......
Страница 240: ...REAR SHOCK ABSORBER ASSEMBLIES AND SWINGARM 4 65...
Страница 245: ......
Страница 305: ...CRANKSHAFT YP125R 5 60 a 1...
Страница 366: ...CRANKSHAFT YP250R 5 121...
Страница 394: ...THROTTLE BODY 7 11...
Страница 397: ......
Страница 409: ...CHARGING SYSTEM 8 12 1 AC magneto 3 Rectifier regulator 12 Battery 13 Main fuse 17 Frame ground...
Страница 411: ...CHARGING SYSTEM 8 14...
Страница 423: ...SIGNALING SYSTEM 8 26...
Страница 427: ...COOLING SYSTEM 8 30...
Страница 453: ...FUEL INJECTION SYSTEM 8 56...
Страница 457: ...FUEL PUMP SYSTEM 8 60...
Страница 466: ...IMMOBILIZER SYSTEM 8 69 a Light on b Light off...
Страница 467: ...IMMOBILIZER SYSTEM 8 70...
Страница 495: ......
Страница 496: ...YAMAHA MOTOR ESPA A S A...