VALVES AND VALVE SPRINGS (YP250R)
5-78
EAS24280
REMOVING THE VALVES
The following procedure applies to all of the
valves and related components.
TIP
Before removing the internal parts of the cylinder
head (e.g., valves, valve springs, valve seats),
make sure the valves properly seal.
1. Check:
• Valve sealing
Leakage at the valve seat
→
Check the valve
face, valve seat, and valve seat width.
Refer to “CHECKING THE VALVE SEATS”
on page 5-80.
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a. Pour a clean solvent “a” into the intake and
exhaust ports.
b. Check that the valves properly seal.
TIP
There should be no leakage at the valve seat “1”.
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2. Remove:
• Valve cotters “1”
TIP
Remove the valve cotters by compressing the
valve spring with the valve spring compressor
and the valve spring compressor attachment “2”.
3. Remove:
• Upper spring seat “1”
• Outer valve spring “2”
• Inner valve spring “3”
• Valve “4”
• Valve stem seal “5”
• Lower spring seat “6”
TIP
Identify the position of each part very carefully so
that it can be reinstalled in its original place.
EAS24290
CHECKING THE VALVES AND VALVE
GUIDES
The following procedure applies to all of the
valves and valve guides.
1. Measure:
• Valve-stem-to-valve-guide clearance
Out of specification
→
Replace the valve
guide.
Valve spring compressor
90890-04019
YM-04019
Valve spring compressor attach-
ment
90890-04108
Valve spring compressor adapt-
er 22 mm
YM-04108
• Valve-stem-to-valve-guide clearance =
Valve guide inside diameter “a” -
Valve stem diameter “b”
Содержание YP125R
Страница 1: ...SERVICE MANUAL 2010 37P F8197 E0 YP125R YP250R...
Страница 6: ......
Страница 8: ......
Страница 28: ...SPECIAL TOOLS 1 19...
Страница 30: ...COOLING SYSTEM DIAGRAMS YP250R 2 73 CABLE ROUTING YP250R 2 75...
Страница 31: ......
Страница 45: ...ELECTRICAL SPECIFICATIONS YP125R 2 14 Spare fuse 15 0 A Spare fuse 10 0 A Spare fuse 5 0 A Spare fuse 7 5 A...
Страница 55: ...LUBRICATION POINTS AND LUBRICANT TYPES YP125R 2 24...
Страница 56: ...LUBRICATION SYSTEM DIAGRAMS YP125R 2 25 EAS37P1139 LUBRICATION SYSTEM DIAGRAMS YP125R 1 2 3 4 5 3...
Страница 57: ...LUBRICATION SYSTEM DIAGRAMS YP125R 2 26 1 Camshaft 2 Crankshaft 3 Oil pump 4 Oil filter 5 Oil strainer...
Страница 58: ...COOLING SYSTEM DIAGRAMS YP125R 2 27 EAS37P1128 COOLING SYSTEM DIAGRAMS YP125R B A B A 4 3 3 2 2 1 3 4 5 2 6 7 6...
Страница 62: ...CABLE ROUTING YP125R 2 31 Front fork front view A 1 1 1 1 2 2 2 3 4 5 6 7...
Страница 66: ...CABLE ROUTING YP125R 2 35 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7...
Страница 70: ...CABLE ROUTING YP125R 2 39 Engine left side view 2 1 3 4 A 3...
Страница 72: ...CABLE ROUTING YP125R 2 41 Handlebar top view A 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17...
Страница 76: ...CABLE ROUTING YP125R 2 45 Tail brake light top view 2 1 3 4 B A 1 5 6...
Страница 92: ...ELECTRICAL SPECIFICATIONS YP250R 2 61 Spare fuse 15 0 A Spare fuse 10 0 A Spare fuse 5 0 A Spare fuse 7 5 A...
Страница 96: ...TIGHTENING TORQUES YP250R 2 65 Cylinder head tightening sequence Muffler tightening sequence 2 3 1...
Страница 103: ...LUBRICATION POINTS AND LUBRICANT TYPES YP250R 2 72...
Страница 104: ...COOLING SYSTEM DIAGRAMS YP250R 2 73 EAS20420 COOLING SYSTEM DIAGRAMS YP250R A A 4 3 3 2 2 1 3 4 5 2 6 7...
Страница 108: ...CABLE ROUTING YP250R 2 77 Front fork front view 1 1 2 3 4 5 6 7 1 2 A 1 2...
Страница 112: ...CABLE ROUTING YP250R 2 81 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7 8 B...
Страница 116: ...CABLE ROUTING YP250R 2 85 Engine left side view 2 1 3 4 5 6 B A 3 7...
Страница 118: ...CABLE ROUTING YP250R 2 87 Handlebar top view A 1 2 3 4 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17...
Страница 120: ...CABLE ROUTING YP250R 2 89 Throttle body top view 3 3 1 2 3 A 6 7 8 8 9 13 C B D 11 10 10 11 4 5 4 4 4 4 4 12 12 12...
Страница 122: ...CABLE ROUTING YP250R 2 91 Tail brake light top view 2 1 3 4 B A 1 5 6 8 7...
Страница 124: ...CABLE ROUTING YP250R 2 93...
Страница 127: ......
Страница 172: ...ELECTRICAL SYSTEM 3 45...
Страница 175: ......
Страница 240: ...REAR SHOCK ABSORBER ASSEMBLIES AND SWINGARM 4 65...
Страница 245: ......
Страница 305: ...CRANKSHAFT YP125R 5 60 a 1...
Страница 366: ...CRANKSHAFT YP250R 5 121...
Страница 394: ...THROTTLE BODY 7 11...
Страница 397: ......
Страница 409: ...CHARGING SYSTEM 8 12 1 AC magneto 3 Rectifier regulator 12 Battery 13 Main fuse 17 Frame ground...
Страница 411: ...CHARGING SYSTEM 8 14...
Страница 423: ...SIGNALING SYSTEM 8 26...
Страница 427: ...COOLING SYSTEM 8 30...
Страница 453: ...FUEL INJECTION SYSTEM 8 56...
Страница 457: ...FUEL PUMP SYSTEM 8 60...
Страница 466: ...IMMOBILIZER SYSTEM 8 69 a Light on b Light off...
Страница 467: ...IMMOBILIZER SYSTEM 8 70...
Страница 495: ......
Страница 496: ...YAMAHA MOTOR ESPA A S A...