WinGD X82-B, Руководство по обслуживанию

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Component Work to be carried out
Intervals & Lifetime
[operating hours]
Remove water separator for general overhaul as necessary
Lubricating pump (Group 72xx)
Checking gas (nitrogen) pre-charge pressure, directly after installation of a
new accumulator then at least one week after start-up
every three month
Remanufacturing 40000
Cylinder lube oil filter Replace filter element before the cylinder lubricating system as necessary
Exhaust waste gate (LLT, group
81xx) General Inspection. During a longer operation period at low engine load,
manually open the butterfly valve (refer to Operation Manual 8135-1) in accordance with instructions
of valve manufacturer
SCR butterfly valves (HP-SCR,
group 81xx)
Test of the function of the SCR butterfly valves during engine standstill by
use of the function “SCR Manual Valve Control”.
Regularly during engine
standstill. In accordance with
instructions of valve
manufacturer.
Servo oil service pump (engine
mounted)
Check rate of flow and max. pressure 30000
Servo oil automatic filter check and clean the filter cartridges acc. to manufacturer
Starting air pipes on and before
the engine
Drain (remove water)
before and after every
manoeuvring period
Pressure gauges and pyrometers Compare and calibrate according to master instruments 6000 - 8000
Pipe holders (Group 8xxx)
Check fastenings at intervals if necessary, tighten the screws (first time
after 100 Op. h.)
as necessary
Servo oil pipes (Group 84xx) Grind sealing faces as necessary
Non-return valve (fuel inlet at fuel
rail)
Random check 18000
Hydraulic pipe for exhaust valve
drive (Group 8460)
Grind sealing faces as necessary
HP pipe to injection valve (on
cylinder cover, group 87xx)
Grind sealing faces as necessary
Supply unit fuel drain pipes
(Group 87xx)
Make sure that the pipes are not blocked 6000
HP fuel pipe (Group 87xx) Grind sealing faces as necessary
Crank angle sensor (at free end)
Check belt tension visually, check cracks and wear of toothed belt visually,
visual lubricating oil check
3000
replace toothed belt 24000
Overhaul drive (ball bearing, sealing ring etc.) and check shaft eccentricity
of CAS drive
48000
Check shaft eccentricity of CAS drive at every CAS exchange
Replace crank angle sensor (only if new soft belt is applied from
beginning).
48000
Crank angle sensor (on gear
wheel)
Replace the proximity sensor as necessary
Cylinder cover - Relief valve Do a check of the blow-off pressure as necessary
Oil mist detector (Group 93xx) Follow manufacturer’s instructions half yearly
WECS-9520 electronic
components Replace FCM-20, ALM-20, ACM-20 modules (refer to the Operation
Manual, Group 4)
66000
Replace exhaust valve stroke sensor and TDC sensors if defective
66000 (replacement if
required)
Do a visual check of the cables; Replace damages cables and wires quarterly
Maintenance Intervals /
Lifetime
Rev. D
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