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03TA Service Manual
HOW YOUR TUBE-ICE
MACHINE WORKS
3/31/2014
4-2
discharge line, and a check valve (101) in the liquid return line to the receiver. These valves prevent
the migration of refrigerant to the condenser when the machine is not operating.
Freeze Period
The Tube-Ice
®
is frozen inside the stainless steel tubes in the freezer (2) by the direct
application of refrigerant to the shell side (outside) of the tubes. The ice is produced from constantly
recirculating water during the freeze period. As the ice thickness increases, the freezer suction
pressure decreases. At a set pressure, the freezer pressure switch initiates the harvest period.
Harvest Period
When the freezer pressure switch (56, FPS) contact closes, a control relay (CR) is
energized. The “CR” relay stops the water pump and starts the cutter motor. The “A” (liquid line)
solenoid valve closes, the “D” (thaw gas) solenoid valve opens and the thaw timer (T) is energized.
As the ice releases and drops through the rotating cutter and onto the cutter disc, it is discharged
through the side opening of the water tank. The harvest timer (T) is to be set for the time required to
discharge all the ice plus 30 seconds longer (usually 2 1/2 minutes).
! CAUTION !
Make sure all the ice clears the freezer with at least 30 seconds to spare
before the next freeze period begins. This is to prevent refreezing.
! CAUTION !
Item No.
Description
Item No. Description
1
Control Panel
32
A/C Condenser Service Connection
2
Freezer
34
Compressor Suction Service Valve
3
Compressor
35
Compressor Discharge Service Valve
4PS
Dual High/Low Pressure Switch
37
Oil Charging/Drain Valve
5M
Cutter Motor
39
Water Tank Drain Valve
5R
Gear Reducer
40
Automatic Water Tank Blowdown
6
Water Pump
41
Condenser Water Regulator (W/C Machines Only)
6A
Water Pump Check Valve
41A
Condenser Pressure Control (A/C Machines Only)
7
Water Tank (includes cutter assembly)
43
Liquid Feed Solenoid Valve Strainer
8
Water Distributing Chamber
46
Filter Drier
12
Make-up Water Float Valve
48
Muffler
13
Heat Exchanger
50
Receiver Safety Valve
14
Oil Separator
51
Freezer Safety Valve
15
Condenser
52
Condenser Safety Valve (W/C Machines Only)
15R
Receiver
53
Cold Weather Solenoid Valve “X” (A/C Machines Only)
16
Thawing Chamber
55
Discharge Line Stop Valve
17
Thermal Expansion Valve
56
Freezer Pressure Switch (Inside Control Panel)
18
Thawing Gas Solenoid Valve (“D” Valve)
58
Liquid Outlet Valve (King Valve)
20
Liquid Feed Solenoid Valve (“A” Valve)
69
Freezer Pressure Stop Valve
23
Condenser Water Inlet (W/C Machines Only)
88
Accumulator/Heat Exchanger
24
Condenser Water Outlet (W/C Machines Only)
90
Thawing Gas Stop Valve
25
Water Tank Drain Connection (3/4” FPT)
91
Receiver Liquid Return Stop Valve
28
Refrigerant Charging Valve
94
Compressor Oil Pressure Safety Control
30
Receiver Gage Glass
101
Check Valve
31
Gage Glass Stop Valve
TABLE 4-1
Piping Nomenclature
Содержание TUBE-ICE 03TA
Страница 10: ...5 24 11 Blank page ...
Страница 14: ...03TA Service Manual INTRODUCTION 4 21 14 1 4 FIGURE 1 1 Assembly Air Cooled Front View ...
Страница 15: ...03TA Service Manual INTRODUCTION 4 21 14 1 5 FIGURE 1 2 Assembly Air Cooled Rear View ...
Страница 16: ...03TA Service Manual INTRODUCTION 4 21 14 1 6 FIGURE 1 3 Assembly Air Cooled Right Side View ...
Страница 17: ...03TA Service Manual INTRODUCTION 4 21 14 1 7 FIGURE 1 4 Assembly Water Cooled Front View ...
Страница 18: ...03TA Service Manual INTRODUCTION 4 21 14 1 8 FIGURE 1 5 Assembly Water Cooled Rear View ...
Страница 19: ...03TA Service Manual INTRODUCTION 4 21 14 1 9 FIGURE 1 6 Assembly Water Cooled Right Side View ...
Страница 20: ...03TA Service Manual INTRODUCTION 4 21 14 1 10 BLANK ...
Страница 44: ...5 24 11 Blank page ...
Страница 47: ...03TA Service Manual HOW YOUR TUBE ICE MACHINE WORKS 4 11 2014 4 3 FIGURE 4 1 Water Cooled Piping Schematic ...
Страница 48: ...03TA Service Manual HOW YOUR TUBE ICE MACHINE WORKS 3 31 2014 4 4 FIGURE 4 2 Air Cooled Piping Schematic ...
Страница 54: ...5 24 11 Blank page ...
Страница 56: ...03TA Service Manual ELECTRICAL CONTROLS 4 17 14 6 2 FIGURE 6 2 Control Panel Components Standard ...
Страница 61: ...03TA Service Manual ELECTRICAL CONTROLS 3 31 14 6 7 FIGURE 6 3 Electrical Schematic All Voltages 50 60 Hz ...
Страница 102: ...03TA Service Manual SERVICE OPERATIONS 4 2 14 9 20 FIGURE 9 14 Cutter Water Tank and Drive Gear Assembly ...
Страница 104: ...5 24 11 Blank page ...
Страница 111: ...03TA Service Manual 10 7 OPTIONS AND ACCESSORIES FIGURE 10 4 Wiring Schematic Mid Size Machine P112 P118 P18XT ...
Страница 112: ...5 24 11 Blank page ...
Страница 122: ...03TA Service Manual INDEX 4 21 14 12 4 ...