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Supplementary installation, operating and maintenance instructions  English 

Explosion-proof three-phase asynchronous motors with squirrel-cage rotor for high voltage 

 
 

 
815001 Edition 09.2020                                                                                                                                                                                                                                                                                                                                                                                                         
 

Tightening torques for screws on terminal box, bearing plates and bearing cover  
 

Thread Ø 

M8 

M10 

M12 

M16 

M20 

M24 

Load blocks 

150 

250 

400 

Bearing plates 

25 

45 

75 

170 

275 

Bearing cover 

15 

20 

20 

Terminal box 

7.5 

12.5 

20 

 

Terminal board circuits 

In standard design, the surface-cooled motors are suitable for both directions of rotation. An excep-
tion is the 2-pole types. They are equipped as standard with a fan with a specific direction of rotation. 
When using fans with a specific direction of rotation, a direction of rotation arrow is provided on the 
fan guard.  

 

The terminals U1, V1, W1 on phases L1, L2, L3 (in alphabetical or natural sequence) always result in clock-
wise rotation. The direction of rotation can be reversed for direct switch-on by swapping two mains conduc-
tors on the motor terminal plate. For a machine with only one shaft end or two shaft ends of different thick-
ness, the direction of rotation is the direction of rotation of the rotor that an observer sees when looking at the 
front of the single or thicker shaft end. 
 

Each motor is supplied with a binding terminal diagram according to which the connections 
must be made. The auxiliary circuits must be connected according to the additional terminal 
diagram also enclosed. 

 

1.8 Operation 

Vibration severities in the range “satisfactory” (V

eff

 

≤ 4.5 mm/s) according to ISO 10816-1 are not a cause for 

concern in coupled operation. If there are changes compared to normal operation, e.g. increased tempera-
tures, noises and vibrations, the machine must be switched off in case of doubt.  
The cause must be determined and the manufacturer consulted if necessary. Protective devices must not be 
disabled even in test runs. 
The closed condensation water drain holes provided must be opened from time to time. Roller bearings with 
relubricating devices must be regreased when the high-voltage machine is running. The lubrication infor-
mation on the rating plate must be observed.  

 
1.9 Environmental factors 

The permissible coolant temperature (room temperature at the installation site) according to IEC/EN 60034-1 
is a maximum of 40°C/minimum -20°C without marking and the permissible installation altitude is up to  
1000 m above sea level (other values are indicated on the motor rating plate and certified separately, as nec-
essary). It must be ensured that the cooling air can flow freely into the air inlet openings and out through the 
air outlet openings and cannot be drawn in again directly.  
Suction and discharge openings must be protected against contamination and coarse dust. Direct intake of 
exhaust air from neighbouring units must be prevented by suitable measures. 
The minimum distance between the air inlet on the fan guard and an obstacle (dimension Bl) must be observed. 
 

 

 
 
 
 
 
 
 
 
 
 
Prevent foreign bodies and liquid from falling vertically into the fan for motors with vertical shaft position as 
follows: 

 

Shaft end down: 

The fan guard is provided with a protective roof (delivery condition) which is larger than the circumference of 
the air inlet openings. 
Alternatively, the operator must take suitable measures to prevent foreign bodies and water from falling into 
the fan 

 

Size 

Bl [mm] 

355 

110 

400 

110 

450 

110 

Содержание W52R 355 Series

Страница 1: ...g and maintenance instructions Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage Ignition protection types Increased safety eb and ec Protection by enclosure t...

Страница 2: ...ge First edition 09 2015 11 2015 Annex 2 Update of EU Declaration of Conformity 01 2016 Change of section 5 7 to 5 8 Section 5 7 entry parts new Annex 4 new Change in the wording for the heating ca bl...

Страница 3: ...3 Risk assessment with regard to possible sparking in Ex eb IIC 3 Information about ignition protection type increased safety ec 3 1 Protective principle labelling 3 2 Risk assessment with regard to...

Страница 4: ...make changes to the product the technical data or the assembly operating and maintenance instructions without prior notice Designs technical data and illustra tions are only ever binding with written...

Страница 5: ...ng to IEC EN 60034 5 for motors used in zones 1 2 and 22 is a minimum of IP 55 For use in zone 21 the motors are designed to meet IP 65 as a minimum Only electrical machines with the approved type of...

Страница 6: ...erved 1 6 Transport and storage Any damage detected on delivery must be reported to the transport company immediately if necessary commissioning must be prevented Transport eyes attachment points are...

Страница 7: ...ain the temperature class and the permissible operating temperature The motor must not be enclosed Compare current type mains voltage and frequency Pay attention to the circuitry Observe rated current...

Страница 8: ...ions When inserting the supply cables into the terminal box make sure that the cables have strain relief The in side of the terminal boxes must be kept clean The seals must be undamaged and correctly...

Страница 9: ...eration If there are changes compared to normal operation e g increased tempera tures noises and vibrations the machine must be switched off in case of doubt The cause must be determined and the manuf...

Страница 10: ...ating manual must be observed Operation from the frequency inverter for use in zone 2 22 Ex II 3G Ex II 3D Operation with the frequency inverter is only permitted within the operating points specified...

Страница 11: ...ts are stated on the rating plate or on the EC Type Examination Certificate If the certificate number ends in an X special conditions on the EC Type Examination Certificate must be observed Electrical...

Страница 12: ...gap with squirrel cage rotors A risk assessment has been carried out by the manufacturer regarding possible sparking in the air gap of squirrel cage rotors If the sum of the factors is greater than 6...

Страница 13: ...tures of surfaces on which dust may be deposited or which may come into contact with a cloud of dust are kept below the temperatures specified in this standard All parts with electrical sparks or temp...

Страница 14: ...ox optional star point box The stator housing with feet is made of grey cast iron the bearing plates and terminal box are made of grey cast iron For high voltage motors a welded steel construction is...

Страница 15: ...connections must then be assembled with locking nuts taking into account the thickness of the plate The diameter of these through holes must be selected in accordance with DIN EN 50262 5 8 Standstill...

Страница 16: ...layers of dust lead to a temperature increase on the surface of the motor Dust deposits on motors and even their complete filling with dust must there fore be avoided as far as possible by appropriate...

Страница 17: ...t therefore be strictly observed by taking the following steps among others Limiting the total paint or resin layer thickness according to the explosion group to IIA IIB Total coating thickness 2 mm I...

Страница 18: ...ts list may be used this applies in particular to seals and connecting parts The following information is required when ordering spare parts Spare part designation Motor type Motor number 12 Disposal...

Страница 19: ...allation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 19 13 Terminal box construction...

Страница 20: ...5 4 1 5 5 1 5 6 1 5 7 1 5 8 1 5 9 1 5 10 1 5 13 1 5 15 1 6 1 1 6 5 1 7 2 1 7 4 1 Die Inbetriebnahme der unvollst ndigen Maschine ist solange untersagt bis die Konformit t der Maschine in welche die un...

Страница 21: ...Supplementary installation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 21 Annex 2...

Страница 22: ...Supplementary installation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 22...

Страница 23: ...tion of the flange is determined by the motor manufacturer Before putting the motor into operation the free volume of the motor enclosure must be purged with inert gas if necessary after ignition risk...

Страница 24: ...d on the equipment rating plate or terminal box Alternatively the number and position of the entry threads are indicated on the dimension drawing of the mo tor Unless otherwise ordered cable glands fr...

Страница 25: ...instead be approved according to IECEx or if selected by the plant operator they must be approved according to IECEx The motors are labelled as IECEx compliant For IECEx approved motors references to...

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