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Supplementary installation, operating and maintenance instructions  English 

Explosion-proof three-phase asynchronous motors with squirrel-cage rotor for high voltage 

 
 

 
815001 Edition 09.2020                                                                                                                                                                                                                                                                                                                                                                                                         
 

and Safety Directive” (formerly ATEX 118a or 137).  
The basis for explosion-proof products is Directive 2014/34/EU.  This specifies the requirements of products 
for use in potentially explosive atmospheres. These are supported by corresponding standards (see below).  
Explosion-protected electrical machines to which these instructions apply must be constructed in accordance 
with the standards of IEC/EN 60034 (VDE 0530), IEC/EN 60079-0 and the standards IEC/EN 60079-7 and 
IEC/EN 60079-31 valid for the corresponding ignition protection type. They may only be put into operation in 
potentially explosive atmospheres in accordance with the regulations of the responsible supervisory author-
ity. 

 

Ignition protection type, temperature class and characteristics  
are shown on the motor rating plate. 

 

Device group II, category 2, assigned zones: 1 

This category includes electrical machines of the ignition protection type increased safety “eb”  
 

Device group II, category 3, assigned zones: 2 

This category includes electrical machines of the ignition protection type increased safety “ec”  

 
Device group II, category 2, assigned zone: 21 

This category includes electrical machines of the ignition protection types protection by enclosure “tb” 
 

Device group II, category 3, assigned zone: 22 

This category includes electrical machines of the ignition prot

ection types protection by enclosure “tc” 

 

If the certificate number ends in an X, special conditions in the attached EU(EC) Type Examination 
Certificate must be observed. 

 

 

1.6 Transport and storage 

Any damage detected on delivery must be reported to the transport company immediately; if necessary, 
commissioning must be prevented.  
Transport eyes (attachment points) are of an appropriate size for the weight of the high-voltage machine. No 
additional loads may be attached. If necessary, suitable, adequately sized transport equipment (e.g. rope 
guides) must be used. Existing transport safety devices must be removed before commissioning. They must 
be reused for further transport.  
If high-voltage machines are stored, a dry, dust-free, low-

vibration (v eff ≤ 0.2 mm/s) environment must be 

provided. Otherwise bearing damage due to standstill may occur.  
 
The insulation resistance must be measured before commissioning. For 

values ≤15

UN [kV

] [MΩ] at 20°C 

windi

ng temperature the winding must be dried. Further instructions in the section “Storage regulations” must 

be observed. 

 
1.7 Installation, electrical connection and commissioning

 

The safety instructions enclosed with the motor must be observed during assembly and commissioning. As-
sembly work may only be carried out by qualified personnel who, on the basis of their technical training, ex-
perience and instruction, have sufficient knowledge of 
 

 safety regulations, 

 accident prevention regulations, 

 guidelines and recognised rules of technology 

  (e.g. VDE regulations, standards). 

 
In Germany, installation of electrical systems in potentially explosive atmospheres requires the following reg-
ulations to be observed: 

 BetrSichV 

 

“Industrial Safety Regulation”, 

 TRBS  

 

“Technical Rules for Operational Safety” 

 GefStoffV 

 

“Hazardous Substances Ordinance” 

 IEC/EN 60079-14 

“Explosive atmospheres - Part 14: Electrical installations design, selection 

and 

 

and erection” 

Outside Germany, the relevant national regulations must be observed!

 

 

The technical personnel must be able to assess the work assigned to them, recognise possible dangers and 

Содержание W52R 355 Series

Страница 1: ...g and maintenance instructions Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage Ignition protection types Increased safety eb and ec Protection by enclosure t...

Страница 2: ...ge First edition 09 2015 11 2015 Annex 2 Update of EU Declaration of Conformity 01 2016 Change of section 5 7 to 5 8 Section 5 7 entry parts new Annex 4 new Change in the wording for the heating ca bl...

Страница 3: ...3 Risk assessment with regard to possible sparking in Ex eb IIC 3 Information about ignition protection type increased safety ec 3 1 Protective principle labelling 3 2 Risk assessment with regard to...

Страница 4: ...make changes to the product the technical data or the assembly operating and maintenance instructions without prior notice Designs technical data and illustra tions are only ever binding with written...

Страница 5: ...ng to IEC EN 60034 5 for motors used in zones 1 2 and 22 is a minimum of IP 55 For use in zone 21 the motors are designed to meet IP 65 as a minimum Only electrical machines with the approved type of...

Страница 6: ...erved 1 6 Transport and storage Any damage detected on delivery must be reported to the transport company immediately if necessary commissioning must be prevented Transport eyes attachment points are...

Страница 7: ...ain the temperature class and the permissible operating temperature The motor must not be enclosed Compare current type mains voltage and frequency Pay attention to the circuitry Observe rated current...

Страница 8: ...ions When inserting the supply cables into the terminal box make sure that the cables have strain relief The in side of the terminal boxes must be kept clean The seals must be undamaged and correctly...

Страница 9: ...eration If there are changes compared to normal operation e g increased tempera tures noises and vibrations the machine must be switched off in case of doubt The cause must be determined and the manuf...

Страница 10: ...ating manual must be observed Operation from the frequency inverter for use in zone 2 22 Ex II 3G Ex II 3D Operation with the frequency inverter is only permitted within the operating points specified...

Страница 11: ...ts are stated on the rating plate or on the EC Type Examination Certificate If the certificate number ends in an X special conditions on the EC Type Examination Certificate must be observed Electrical...

Страница 12: ...gap with squirrel cage rotors A risk assessment has been carried out by the manufacturer regarding possible sparking in the air gap of squirrel cage rotors If the sum of the factors is greater than 6...

Страница 13: ...tures of surfaces on which dust may be deposited or which may come into contact with a cloud of dust are kept below the temperatures specified in this standard All parts with electrical sparks or temp...

Страница 14: ...ox optional star point box The stator housing with feet is made of grey cast iron the bearing plates and terminal box are made of grey cast iron For high voltage motors a welded steel construction is...

Страница 15: ...connections must then be assembled with locking nuts taking into account the thickness of the plate The diameter of these through holes must be selected in accordance with DIN EN 50262 5 8 Standstill...

Страница 16: ...layers of dust lead to a temperature increase on the surface of the motor Dust deposits on motors and even their complete filling with dust must there fore be avoided as far as possible by appropriate...

Страница 17: ...t therefore be strictly observed by taking the following steps among others Limiting the total paint or resin layer thickness according to the explosion group to IIA IIB Total coating thickness 2 mm I...

Страница 18: ...ts list may be used this applies in particular to seals and connecting parts The following information is required when ordering spare parts Spare part designation Motor type Motor number 12 Disposal...

Страница 19: ...allation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 19 13 Terminal box construction...

Страница 20: ...5 4 1 5 5 1 5 6 1 5 7 1 5 8 1 5 9 1 5 10 1 5 13 1 5 15 1 6 1 1 6 5 1 7 2 1 7 4 1 Die Inbetriebnahme der unvollst ndigen Maschine ist solange untersagt bis die Konformit t der Maschine in welche die un...

Страница 21: ...Supplementary installation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 21 Annex 2...

Страница 22: ...Supplementary installation operating and maintenance instructions English Explosion proof three phase asynchronous motors with squirrel cage rotor for high voltage 815001 Edition 09 2020 22...

Страница 23: ...tion of the flange is determined by the motor manufacturer Before putting the motor into operation the free volume of the motor enclosure must be purged with inert gas if necessary after ignition risk...

Страница 24: ...d on the equipment rating plate or terminal box Alternatively the number and position of the entry threads are indicated on the dimension drawing of the mo tor Unless otherwise ordered cable glands fr...

Страница 25: ...instead be approved according to IECEx or if selected by the plant operator they must be approved according to IECEx The motors are labelled as IECEx compliant For IECEx approved motors references to...

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